Rod inserting device of edible mushroom inoculation machine

Abstract

The utility model discloses a stick device of an edible mushroom inoculation machine, and relates to the technical field of edible mushroom processing, the stick device comprises a conveying part, a transmission part and a supporting part, the conveying part is cooperated through a conveying bottom belt, conveying side belts and a plurality of conveying rollers, the distance between the side belts is matched with the diameter of a mushroom bag, and the mushroom bag can be stably conveyed; a transmission motor of the transmission part drives all parts to enable the conveying part to intermittently and synchronously convey, and drives a transmission insertion frame to insert rods and a transmission spray head to sterilize; the supporting part is used for bearing and assisting operation of related parts. Compared with the prior art, the device can effectively control the posture of the fungus bag, avoid inclining and toppling, achieve intermittent synchronous conveying, improve the production efficiency, conduct all-directional disinfection on the inserting rods, prevent bacterium breeding, guarantee the growth of edible fungi and improve the yield and quality.

Description

Technical Field

[0001] This utility model relates to the field of edible fungi processing technology, specifically to a stick insertion device for an edible fungi inoculation machine. Background Technology

[0002] The mushroom cultivation process using inoculation sticks involves inserting mushroom sticks into a suitable culture medium, such as wood or sawdust, allowing the spores to grow and develop into edible fungi. This method is commonly used in the production of edible fungi such as shiitake mushrooms, oyster mushrooms, and wood ear mushrooms. Utility model patent CN205017915U discloses a linkage mechanism for inoculating mushroom sticks, including a belt conveyor system and a drive motor mounted on a frame, guide columns vertically mounted on the frame, a mushroom bag positioning plate slidably mounted below the guide columns, a lifting plate slidably mounted above the guide columns, the mushroom bag positioning plate and the lifting plate being connected by equal-height bolts and equipped with a return spring, a drive mechanism on the frame, and a stick insertion device or inoculation device on the lifting plate.

[0003] However, this existing technology has many problems: First, it is difficult to effectively control the posture of the mushroom bags during transportation. In actual production, the bags are prone to tilting and tipping over, which leads to uneven distribution of the internal culture medium, damages the growth environment of edible fungi, increases the risk of cultivation failure, and interferes with the continuity of the insertion process. Frequent manual intervention and adjustment by operators are required, which affects production efficiency and increases labor costs. Second, the disinfection methods used are difficult to deeply disinfect bacteria on the surface of the insertion sticks. In the ideal environment for edible fungi cultivation, residual bacteria on the insertion sticks will quickly multiply and compete with edible fungi for nutrients, hinder their normal growth, cause diseases, and lead to a decrease in the yield and quality of edible fungi, resulting in serious economic losses for growers. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides the following technical solution: A rod insertion device for an edible fungus inoculation machine, comprising a conveying section, the conveying section including a bottom conveyor belt disposed at the bottom, and a second conveyor belt and a first conveyor belt disposed on the side wall of the bottom conveyor belt; the second conveyor belt is disposed on a fifth conveyor roller and a sixth conveyor roller, the first conveyor belt is disposed on a fourth conveyor roller and a second conveyor roller, the bottom conveyor belt is disposed on a third conveyor roller and a first conveyor roller, a first conveyor bevel gear and a third conveyor bevel gear are fixedly disposed on the first conveyor roller; a second conveyor bevel gear is fixedly disposed on the sixth conveyor roller, a fourth conveyor bevel gear is fixedly disposed on the second conveyor roller, the fourth conveyor bevel gear meshes with the third conveyor bevel gear, and the second conveyor bevel gear meshes with the first conveyor bevel gear; the first conveyor roller is disposed on a transmission section via a conveyor belt.

[0005] Furthermore, the transmission unit includes a transmission pulley that cooperates with the conveyor belt. A second transmission link is fixedly mounted on the transmission pulley, and a third transmission link is rotatably mounted on the second transmission link. The other end of the third transmission link is rotatably mounted on the transmission nozzle. The transmission nozzle is slidably mounted on the support unit and connected to the transmission liquid storage tank via a transmission hose. The transmission pulley is slidably engaged with a transmission actuating wheel fixedly mounted on the output shaft of the transmission motor. A transmission disc is fixedly mounted on the transmission actuating wheel, and a first transmission link is eccentrically rotatably mounted on the transmission disc. The other end of the first transmission link is rotatably mounted on the transmission bracket, and the transmission bracket is slidably mounted on the support frame.

[0006] Furthermore, a support sliding plate is slidably mounted on the support frame, and a support spring is provided between the support sliding plate and the support frame.

[0007] Furthermore, a feeding trough is provided on the top of the support frame, and multiple insert rods are provided in the feeding trough.

[0008] Furthermore, the transmission liquid storage tank is equipped with a booster pump, which is used to pressurize and deliver the disinfectant in the transmission liquid storage tank to the transmission nozzle for atomization. The disinfectant after being atomized by the transmission nozzle is evenly sprayed onto the insertion rod to disinfect and sterilize it.

[0009] Furthermore, the distance between the second conveyor belt and the first conveyor belt is equal to the diameter of the mushroom bag.

[0010] The advantages of this utility model compared with the prior art are:

[0011] 1. Unique Conveying Structure: This utility model's conveying unit constructs a stable mushroom bag conveying system through the coordinated operation of a bottom conveyor belt, side conveyor belts, and multiple conveyor rollers. The distance between side conveyor belt two and side conveyor belt one is precisely matched to the diameter of the mushroom bag. During conveying, the two belts can stabilize the mushroom bag from the side, effectively preventing the mushroom bag from tilting or tipping over. Compared with traditional technologies where mushroom bags are prone to loss of posture control, this greatly improves the stability of mushroom bag conveying.

[0012] 2. Intermittent Synchronous Conveying: The drive motor of the transmission unit drives the conveyor rollers to rotate intermittently through components such as the drive pulley, drive grooved pulley, and conveyor belt. This causes the bottom conveyor belt, the second side conveyor belt, and the first side conveyor belt to move synchronously and intermittently. This intermittent conveying method ensures that the mushroom bags are stably positioned during each movement, avoiding displacement deviations caused by continuous rapid conveying. This provides a stable operating basis for the subsequent insertion of mushroom bags, reduces the frequency of manual intervention and adjustment, significantly improves production efficiency, and reduces labor costs.

[0013] 3. Comprehensive disinfection: During the insertion process, the transmission nozzle of the transmission unit slides back and forth on the support frame under the drive of the transmission linkage, enabling comprehensive and thorough disinfection spraying of the insertion rods in the feed trough. Simultaneously, the booster pump on the transmission reservoir pressurizes and delivers the disinfectant to the transmission nozzle for atomization. The atomized disinfectant adheres more evenly and finely to the surface of the insertion rods, significantly improving the depth and breadth of disinfection compared to traditional methods.

[0014] 4. Prevention of bacterial growth: Thoroughly disinfected cutting sticks effectively kill any residual bacteria on their surface, preventing bacteria on the cutting sticks from competing with the edible fungi for nutrients and causing diseases in the suitable environment for edible fungi cultivation. This creates a favorable microenvironment for the growth of edible fungi, strongly guaranteeing their normal growth and development, significantly improving the yield and quality of edible fungi, and providing a reliable guarantee for growers to reduce economic losses and increase economic benefits. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a frontal view of the overall structure of this utility model.

[0017] Figure 3 This is a side view of the overall structure of this utility model.

[0018] Figure 4 This is a schematic diagram of a partial structure of the conveying part of this utility model. Figure 1 .

[0019] Figure 5 This is a schematic diagram of a partial structure of the conveying part of this utility model. Figure 2 .

[0020] Figure 6 This is a schematic diagram of a partial structure of the transmission part of this utility model. Figure 1 .

[0021] Figure 7 This is a schematic diagram of a partial structure of the transmission part of this utility model. Figure 2 .

[0022] Figure 8 This is a partial structural diagram of the support part of this utility model.

[0023] Reference numerals: 1-Conveying section; 2-Transmission section; 3-Support section; 4-Insertion rod; 101-Bottom conveyor belt; 102-Conveying bevel gear one; 103-Conveying bevel gear two; 104-Conveying bevel gear three; 105-Conveying bevel gear four; 106-Conveying roller one; 107-Conveying roller two; 108-Conveying roller three; 109-Conveying roller four; 110-Conveying roller five; 111-Conveying roller six; 112-Conveying belt; 113-Conveyor side belt one; 114-Conveyor side belt two; 201-Drive motor; 202-Drive actuating wheel; 203-Drive disc; 204-Drive linkage one; 205-Drive bracket; 206-Drive grooved wheel; 207-Drive linkage three; 208-Drive linkage two; 209-Drive nozzle; 210-Drive hose; 211-Drive liquid storage tank; 301-Support sliding plate; 302-Support spring; 303-Support frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1 to 8 As shown, an edible fungus inoculation machine insert device includes a conveying part 1, a transmission part 2, and a support part 3.

[0026] like Figures 1 to 8As shown, the conveying unit 1 includes a bottom conveyor belt 101, a first conveyor bevel gear 102, a second conveyor bevel gear 103, a third conveyor bevel gear 104, a fourth conveyor bevel gear 105, a first conveyor roller 106, a second conveyor roller 107, a third conveyor roller 108, a fourth conveyor roller 109, a fifth conveyor roller 110, a sixth conveyor roller 111, a conveyor belt 112, a first conveyor side belt 113, and a second conveyor side belt 114. The bottom conveyor belt 101 is located at the bottom, and the two side walls of the bottom conveyor belt 101 are provided with the second conveyor side belt 114 and the first conveyor side belt 113. The second conveyor side belt 114 is located on the fifth conveyor roller 110 and the sixth conveyor roller 111, and the first conveyor side belt 113 is located on the fourth conveyor roller 109 and the second conveyor roller 107. The bottom conveyor belt 101 is located at the bottom. On conveyor roller 3 108 and conveyor roller 1 106, conveyor roller 1 106 is fixedly equipped with conveyor bevel gear 1 102 and conveyor bevel gear 3 104; conveyor roller 6 111 is fixedly equipped with conveyor bevel gear 2 103, and conveyor roller 2 107 is fixedly equipped with conveyor bevel gear 4 105. Conveyor bevel gear 4 105 meshes with conveyor bevel gear 3 104, and conveyor bevel gear 2 103 meshes with conveyor bevel gear 1 102; conveyor roller 1 106 is mounted on the transmission unit 2 via conveyor belt 112; conveyor roller 5 110, conveyor roller 6 111, conveyor roller 4 109, conveyor roller 2 107, conveyor roller 1 106, and conveyor roller 3 108 are rotatably mounted on the support frame 303; the distance between conveyor side belt 2 114 and conveyor side belt 1 113 is equal to the diameter of the mushroom bag.

[0027] like Figures 1 to 8As shown, the transmission unit 2 includes a transmission motor 201, a transmission actuating wheel 202, a transmission disc 203, a first transmission connecting rod 204, a transmission bracket 205, a transmission grooved wheel 206, a third transmission connecting rod 207, a second transmission connecting rod 208, a transmission nozzle 209, a transmission hose 210, and a transmission liquid storage tank 211. The transmission grooved wheel 206 cooperates with the conveyor belt 112. The transmission grooved wheel 206 is rotatably mounted on the support frame 303. A second transmission connecting rod 208 is fixedly mounted on the transmission grooved wheel 206, and a third transmission connecting rod 207 is rotatably mounted on the second transmission connecting rod 208. 7. The other end is rotatably mounted on the transmission nozzle 209, which is slidably mounted on the support 3. The transmission nozzle 209 is connected to the transmission reservoir 211 via the transmission hose 210. The transmission groove wheel 206 is slidably engaged with the transmission actuating wheel 202 fixedly mounted on the output shaft of the transmission motor 201. A transmission disc 203 is fixedly mounted on the transmission actuating wheel 202, and a transmission connecting rod 204 is eccentrically mounted on the transmission disc 203. The other end of the transmission connecting rod 204 is rotatably mounted on the transmission bracket 205, which is slidably mounted on the support frame 303. A booster pump is installed on the transmission reservoir 211. The booster pump is used to pressurize and deliver the disinfectant in the transmission reservoir 211 to the transmission nozzle 209 for atomization. The disinfectant atomized by the transmission nozzle 209 is evenly sprayed onto the rod 4 to disinfect and sterilize it.

[0028] like Figures 1 to 8 As shown, the support part 3 includes a support sliding plate 301, a support spring 302, and a support frame 303; the support sliding plate 301 is slidably disposed on the support frame 303, and the support spring 302 is disposed between the support sliding plate 301 and the support frame 303; a feeding groove is provided on the top of the support frame 303, and a plurality of insert rods 4 are disposed in the feeding groove.

[0029] like Figures 1 to 8 As shown, the present invention discloses a mushroom inoculation machine with a stick insertion device. Its working principle is as follows: the mushroom bag to be inserted is placed on the bottom conveyor belt 101. The drive motor 201 is turned on, and the rotation of the drive motor 201 drives the drive actuating wheel 202 and the drive disc 203 to rotate. When the drive actuating wheel 202 rotates, it intermittently actuates the drive groove wheel 206. The rotation of the drive groove wheel 206 drives the first conveyor roller 106 to rotate via the conveyor belt 112. The rotation of the first conveyor roller 106 drives the first conveyor bevel gear 102 and the third conveyor bevel gear 104 to rotate, which in turn drives the second conveyor bevel gear 103, the sixth conveyor roller 111, the fourth conveyor bevel gear 105, and the second conveyor roller 107 to rotate. This causes the bottom conveyor belt 101, the second conveyor belt 114, and the first conveyor belt 113 to move synchronously and intermittently, thereby moving the mushroom bag on the bottom conveyor belt 101 synchronously, preventing the mushroom bag from tilting or even tipping over, which would affect the subsequent stick insertion process.

[0030] As the transmission disc 203 rotates, it drives the transmission insert 205 to slide on the support frame 303 via the first transmission link 204. When the mushroom bag on the bottom conveyor belt 101 is directly below the transmission insert 205, the transmission disc 203 pulls the transmission insert 205 towards the conveyor roller 106 via the first transmission link 204. At this time, the cylinder on the transmission insert 205 used for inserting the rod pushes the rod 4 from one end of the feed chute into the mushroom bag, completing the insertion. During this process, the rotating transmission groove wheel 206 drives the second transmission link 208 to rotate. The rotation of the second transmission link 208 drives the third transmission link 207, which pulls the transmission nozzle 209 to slide back and forth on the support frame 303. When the transmission nozzle 209 slides back and forth, the booster pump on the transmission liquid storage tank 211 is turned on. When the booster pump is turned on, the liquid used for disinfection and sterilization in the transmission liquid storage tank 211 is injected into the transmission nozzle 209 through the transmission hose 210. After being atomized by the transmission nozzle 209, it is evenly sprayed onto the insert 4 to thoroughly disinfect the bacteria on the insert 4 and prevent the bacteria remaining on the insert 4 from affecting the growth of edible fungi.

Claims

1. A rod insertion device for an edible fungus inoculation machine, characterized in that: The conveying part (1) comprises a conveying bottom belt (101) arranged on the bottom part, and side walls of the conveying bottom belt (101) are provided with a conveying side belt two (114) and a conveying side belt one (113). The conveying part (1) comprises a conveying bottom belt (101) arranged on the bottom part, and side walls of the conveying bottom belt (101) are provided with a conveying side belt two (114) and a conveying side belt one (113).

2. The plug device of claim 1, wherein: The conveying side belt two (114) is arranged on a conveying roller five (110) and a conveying roller six (111), the conveying side belt one (113) is arranged on a conveying roller four (109) and a conveying roller two (107), the conveying bottom belt (101) is arranged on a conveying roller three (108) and a conveying roller one (106), the conveying roller one (106) is fixedly provided with a conveying bevel gear one (102) and a conveying bevel gear three (104), the conveying roller six (111) is fixedly provided with a conveying bevel gear two (103), the conveying roller two (107) is fixedly provided with a conveying bevel gear four (105), the conveying bevel gear four (105) is engaged with the conveying bevel gear three (104), and the conveying bevel gear two (103) is engaged with the conveying bevel gear one (102).

3. The plug device of claim 2, wherein: The conveying roller one (106) is arranged on the transmission part (2) through a conveying transmission belt (112).

4. The plug device of claim 3, wherein: The transmission part (2) comprises a transmission groove wheel (206) matched with the conveying transmission belt (112), the transmission groove wheel (206) is fixedly provided with a transmission connecting rod two (208), the transmission connecting rod two (208) is rotatably provided with a transmission connecting rod three (207), one end of the transmission connecting rod three (207) is rotatably arranged on a transmission spray head (209), the transmission spray head (209) is slidably arranged on the support part (3), and the transmission spray head (209) is connected to a transmission liquid storage tank (211) through a transmission hose (210).

5. The plug device of claim 4, wherein: The transmission groove wheel (206) is slidably matched with a transmission driving wheel (202) fixedly arranged on an output shaft of a transmission motor (201), the transmission driving wheel (202) is fixedly provided with a transmission disc (203), the transmission disc (203) is eccentrically rotatably provided with a transmission connecting rod one (204), and one end of the transmission connecting rod one (204) is rotatably arranged on a transmission inserting frame (205).

6. The plug device of claim 5, wherein: The support frame (303) is slidably provided with a support sliding piece (301), and the support sliding piece (301) and the support frame (303) are provided with a support spring (302). The support frame (303) is provided with a feeding groove, and a plurality of inserting rods (4) are arranged in the feeding groove. The transmission liquid storage tank (211) is provided with a booster pump, the booster pump is used for pressurizing and conveying sterilizing liquid in the transmission liquid storage tank (211) into the transmission spray head (209) to be atomized, the sterilizing liquid atomized by the transmission spray head (209) is uniformly sprayed to the inserting rods (4), and the inserting rods (4) are disinfected and sterilized. The distance between the conveying side belt two (114) and the conveying side belt one (113) is equal to the diameter of the bacterial bag.

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