Tea leaf shaping machine for strip-shaped tea

Abstract

The utility model discloses a strip-shaped tea leaf shaping machine, and relates to the technical field of tea leaf processing, the strip-shaped tea leaf shaping machine comprises a bottom plate, the upper side of the outer wall of the bottom plate is fixedly provided with a supporting column, the upper end of the outer wall of the supporting column is fixedly connected with a shaping cylinder, and the right end of the side wall of the shaping cylinder is fixedly connected with a feeding port; an arc-shaped plate is rotatably connected to the left side of the lower end of the side wall of the shaping cylinder, a rotating shaft is rotatably connected to the front side and the rear side of the inner wall of the shaping cylinder, connecting frames are symmetrically and fixedly mounted on the front side and the rear side of the side wall of the rotating shaft, and a shaping roller is rotatably connected between the front connecting frame and the rear connecting frame; a second swing plate is driven to swing left and right back and forth under the action of the inner wall of a sliding groove and a sliding rod, so that the second swing plate is driven to swing left and right back and forth, a rotating shaft is driven to rotate back and forth, and the rotating shaft rotates back and forth to drive a connecting frame and a shaping roller to swing back and forth to repeatedly roll tea leaves on an arc-shaped plate; therefore, automatic shaping treatment of the tea leaves is realized.

Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, and in particular to a strip-shaped tea leaf shaping machine. Background Technology

[0002] Tea shaping is a crucial step in the tea-making process, shaping the appearance of tea leaves. It involves using physical methods to change the shape of the tea leaves, improving their quality and aesthetics. These methods include shaping, flattening, rolling, lifting the downy hairs, and tightening the leaves. Tea shaping is a key step in transforming raw tea into finished tea, directly affecting the appearance and quality stability of the tea. For strip-shaped teas, such as Wuyi Rock Tea and Wanning Partridge Tea, rolling and shaping are often necessary.

[0003] Currently, the rolling process for strip-shaped tea leaves still mostly relies on manual rolling by tea workers. Manual rolling is not only wasteful of manpower and inefficient, but it also results in inconsistent curling of the rolled tea leaves, affecting the appearance of the finished product. In addition, when shaping strip-shaped tea leaves, the moisture content of the tea leaves must be adjusted, as high moisture content will affect the quality of the tea.

[0004] Therefore, it is necessary to improve the existing technology to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a strip-shaped tea leaf shaping machine, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a strip-shaped tea leaf shaping machine, comprising a base plate, a support column fixedly installed on the upper side of the outer wall of the base plate, a shaping cylinder fixedly connected to the upper end of the outer wall of the support column, a feed inlet fixedly connected to the right end of the side wall of the shaping cylinder, an arc-shaped plate rotatably connected to the left side of the lower end of the side wall of the shaping cylinder, a rotating shaft rotatably connected to the front and rear sides of the inner wall of the shaping cylinder, connecting frames symmetrically fixedly installed on the front and rear sides of the side wall of the rotating shaft, and a shaping roller rotatably connected between the front and rear connecting frames.

[0007] As a further technical solution of this utility model, a connecting seat one is fixedly installed on the upper side of the outer wall of the base plate, and a connecting seat two is fixedly installed on the lower end of the outer wall of the arc-shaped plate. An electric telescopic rod is rotatably connected to both the connecting seat two and the connecting seat one.

[0008] As a further technical solution of this utility model, the front end of the rotating shaft passes through the front side of the outer wall of the shaping cylinder and is fixedly connected to a swing plate one. A connecting rod one is fixedly installed above the front end of the outer wall of the swing plate one. A swing plate two is rotatably connected to the front end of the outer wall of the connecting rod one. A connecting rod two is rotatably connected between the lower rear side of the outer wall of the swing plate two and the front side of the outer wall of the shaping cylinder.

[0009] As a further technical solution of this utility model, a sliding groove is provided on the swing plate 2, an installation frame is fixedly installed on the upper side of the outer wall of the base plate, a motor is fixedly connected to the upper end of the outer wall of the installation frame, a rotating disk is fixedly connected to the output end of the motor, a sliding rod is eccentrically fixedly installed on the rear side of the outer wall of the rotating disk, and the inner wall of the sliding groove is slidably connected to the sliding rod.

[0010] As a further technical solution of this utility model, a support rod is fixedly connected to the upper side of the outer wall of the base plate, and a base connected to the feed port is fixedly installed on the upper end of the outer wall of the support rod, and a conveyor belt assembly is fixedly installed on the base.

[0011] As a further technical solution of this utility model, heating wires are fixedly installed on the upper front and rear sides of the inner wall of the shaping cylinder, and air vents are fixedly connected to the upper side wall of the shaping cylinder.

[0012] This utility model provides a strip-shaped tea leaf shaping machine, which has the following advantages compared with the prior art:

[0013] 1. This utility model uses a starting motor to drive a rotating disk to rotate. Under the action of the sliding groove inner wall and the sliding rod, the second swing plate swings back and forth left and right. This swinging motion drives the rotating shaft to rotate back and forth. The reciprocating rotation of the rotating shaft drives the connecting frame and the shaping roller to swing back and forth, repeatedly kneading the tea leaves on the arc plate, thereby realizing the automated shaping process of the tea leaves.

[0014] 2. In use, the device can heat the inside of the shaping cylinder by activating the heating wire, thereby raising the temperature inside the shaping cylinder to roast the tea leaves. The moisture generated during roasting is discharged through the vent, thus regulating the moisture content of the tea leaves inside the shaping cylinder, thereby improving the quality of the tea and increasing the practicality of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the right side structure of this utility model;

[0017] Figure 3 This is a cross-sectional view of the present invention;

[0018] Figure 4 This is a schematic diagram of the structure of the shaping roller of this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the swing plate one and swing plate two of this utility model.

[0020] In the diagram: 100, base plate; 110, support column; 200, shaping cylinder; 210, feed inlet; 220, arc plate; 300, rotating shaft; 310, connecting frame; 320, shaping roller; 400, connecting seat one; 410, connecting seat two; 420, electric telescopic rod; 500, swing plate one; 510, connecting rod one; 520, swing plate two; 530, connecting rod two; 600, sliding groove; 610, mounting frame; 620, motor; 630, rotating disk; 640, sliding rod; 700, support rod; 710, base; 720, conveyor belt assembly; 800, heating wire; 810, vent. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides a technical solution for a strip-shaped tea leaf shaping machine: it includes a base plate 100, a support column 110 fixedly installed on the upper side of the outer wall of the base plate 100, a shaping cylinder 200 fixedly connected to the upper end of the outer wall of the support column 110, a feed inlet 210 fixedly connected to the right end of the side wall of the shaping cylinder 200, an arc plate 220 rotatably connected to the lower left side of the side wall of the shaping cylinder 200, a rotating shaft 300 rotatably connected to the front and rear sides of the inner wall of the shaping cylinder 200, a connecting frame 310 symmetrically fixedly installed on the front and rear sides of the side wall of the rotating shaft 300, and a shaping roller 320 rotatably connected between the two connecting frames 310. When the tea leaves to be processed are fed into the shaping cylinder 200 through the feed inlet 210, the tea leaves will slide onto the arc plate 220 at the bottom of the shaping cylinder 200. The reciprocating rotation of the rotating shaft 300 drives the connecting frame 310 and the shaping roller 320 to swing back and forth, thereby realizing the kneading and shaping of the tea leaves.

[0023] A connecting seat 400 is fixedly installed on the upper side of the outer wall of the base plate 100, and a connecting seat 410 is fixedly installed on the lower end of the outer wall of the arc plate 220. An electric telescopic rod 420 is rotatably connected to both the connecting seat 410 and the connecting seat 400. Activating the electric telescopic rod 420 can rotate the arc plate 220, thus opening or closing it. A swing plate 500 is fixedly connected to the front end of the rotating shaft 300, passing through the front side of the outer wall of the shaping cylinder 200. A connecting rod 510 is fixedly installed above the front end of the outer wall of the swing plate 500. A swing plate 520 is rotatably connected to the front end of the outer wall of the connecting rod 510. A connecting rod 530 is rotatably connected between the lower rear side of the outer wall of the swing plate 520 and the front side of the outer wall of the shaping cylinder 200. A sliding groove 600 is provided on the swing plate 520. A mounting bracket 610 is fixedly installed on the upper side of the outer wall of the base plate 100. A motor 620 is fixedly connected to one end, and a rotating disk 630 is fixedly connected to the output end of the motor 620. A sliding rod 640 is eccentrically fixedly installed on the rear side of the outer wall of the rotating disk 630. The inner wall of the sliding groove 600 is slidably connected to the sliding rod 640. By starting the motor 620, the rotating disk 630 is driven to rotate. Under the action of the inner wall of the sliding groove 600 and the sliding rod 640, the second swing plate 520 is driven to swing back and forth left and right, thereby driving the rotating shaft 300 to reciprocate.

[0024] like Figure 1-3 As shown, a support rod 700 is fixedly connected to the upper side of the outer wall of the base plate 100. A base 710 connected to the feed inlet 210 is fixedly installed at the upper end of the outer wall of the support rod 700. A conveyor belt assembly 720 is fixedly installed on the base 710. Personnel can place the tea leaves to be processed onto the conveyor belt assembly 720, and the tea leaves are transported into the feed inlet 210 by the conveyor belt assembly 720. Heating wires 800 are fixedly installed on the upper front and rear sides of the inner wall of the shaping cylinder 200. A vent 810 is fixedly connected to the upper side wall of the shaping cylinder 200. The device can heat the inside of the shaping cylinder 200 by activating the heating wires 800 and discharge the water vapor inside the shaping cylinder 200 through the vent 810.

[0025] The working principle of this utility model is as follows: In use, the operator first places the tea leaves to be processed onto the conveyor belt assembly 720. The conveyor belt assembly 720 transports the tea leaves into the feed inlet 210, where they slide onto the arc-shaped plate 220 at the bottom of the shaping cylinder 200. Then, the starting motor 620 drives the rotating disk 630 to rotate. Under the action of the sliding groove 600 inner wall and the sliding rod 640, the second swing plate 520 swings back and forth, thereby driving the rotating shaft 30. The device reciprocates, and the reciprocating rotation of the shaft 300 drives the connecting frame 310 and the shaping roller 320 to swing back and forth, thereby achieving the kneading and shaping of the tea leaves. At the same time, the device can heat the inside of the shaping cylinder 200 by activating the heating wire 800 to adjust the moisture content of the tea leaves, and release the moisture inside the shaping cylinder 200 through the vent 810. Finally, the device can drive the arc plate 220 to rotate by activating the electric telescopic rod 420, opening the arc plate 220 to pour out the shaped tea leaves.

[0026] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A bar tea leaf shaper comprising a base plate (100), characterized in that: The outer wall of the bottom plate (100) is fixedly installed with a support column (110), the outer wall upper end of the support column (110) is fixedly connected with a shaping cylinder (200), the side wall right end of the shaping cylinder (200) is fixedly connected with a feeding port (210), the side wall lower end left side of the shaping cylinder (200) is rotatably connected with an arc plate (220), the inner wall of the shaping cylinder (200) is rotatably connected with a rotating shaft (300), the side wall of the rotating shaft (300) is fixedly installed with a connecting frame (310) in symmetry, and the connecting frame (310) is rotatably connected with a shaping roller (320) between the front and back.

2. A bar tea leaf shaper according to claim 1, wherein The outer wall of the bottom plate (100) is fixedly installed with a connecting seat one (400), the outer wall lower end of the arc plate (220) is fixedly installed with a connecting seat two (410), and the connecting seat two (410) and the connecting seat one (400) are rotatably connected with an electric telescopic rod (420) at the same time.

3. The tea bar shaper according to claim 1, wherein The front end of the rotating shaft (300) penetrates the outer wall front side of the shaping cylinder (200) and is fixedly connected with a swing plate one (500), the outer wall front end upper side of the swing plate one (500) is fixedly installed with a connecting rod one (510), the outer wall front end of the connecting rod one (510) is rotatably connected with a swing plate two (520), and the outer wall rear side lower side of the swing plate two (520) is rotatably connected with a connecting rod two (530) between the outer wall front side of the shaping cylinder (200).

4. The tea bar shaper according to claim 3, wherein The swing plate two (520) is provided with a sliding groove (600), the outer wall upper side of the bottom plate (100) is fixedly installed with a mounting frame (610), the outer wall upper end of the mounting frame (610) is fixedly connected with a motor (620), the output end of the motor (620) is fixedly connected with a rotating disc (630), the outer wall rear side of the rotating disc (630) is eccentrically fixedly installed with a sliding rod (640), and the inner wall of the sliding groove (600) is slidably connected with the sliding rod (640).

5. The tea bar shaper according to claim 1, wherein The outer wall upper side of the bottom plate (100) is fixedly connected with a support rod (700), the outer wall upper end of the support rod (700) is fixedly installed with a base (710) connected with the feeding port (210), and the base (710) is fixedly installed with a conveyor belt assembly (720).

6. The tea bar shaper according to claim 1, wherein The inner wall front and back sides of the shaping cylinder (200) are fixedly installed with heating wires (800), and the side wall upper side of the shaping cylinder (200) is fixedly connected with a ventilation port (810).

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