Reaction kettle heating device

By adopting a spiral heating tube structure in the upper and lower direction and a detachable design in the heating device of the reactor, the problems of uneven temperature difference and inability to replace heating tubes are solved, achieving uniform heating and convenient maintenance.

CN223996056UActive Publication Date: 2026-03-17SHANDONG KERUNYING NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing reactor heating devices have the problem of uneven temperature due to the single-tube spiral heating tube, and the heating tube is welded to the outer circumference of the reactor, making it impossible to disassemble and replace after damage.

Method used

The heating tube adopts a spiral heating tube structure in the upper and lower directions. The design of the pipe assembly tee and the heat insulation half cylinder enables the heating tube to be detached and installed. The temperature difference is complemented by liquid entering in the opposite direction, and it is fixed by assembly limiting cylinder and locking hoop.

Benefits of technology

This results in more uniform heating, improves the heat transfer efficiency of the reactor, and facilitates the disassembly and replacement of the heating tubes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a reaction kettle heating device, which relates to the technical field of reaction kettle heating and comprises a heating device body. The heating device body is provided with an upper liquid inlet heating pipe in the vertical direction, the whole upper liquid inlet heating pipe is of a spiral tubular structure, a downward long L-shaped liquid inlet pipe is arranged on the left side of the upper end of the upper liquid inlet heating pipe, and an annular groove with threads is formed in the outer circumference of the lower end of the long L-shaped liquid inlet pipe of the upper liquid inlet heating pipe. An upward short L-shaped liquid outlet pipe is arranged on the right side of the lower end of the upper liquid inlet heating pipe, and an annular groove with threads is formed in the outer circumference of the upper end of the short L-shaped liquid outlet pipe of the upper liquid inlet heating pipe, so that liquid for heating can conveniently flow downwards from the upper end of the upper liquid inlet heating pipe and can conveniently flow upwards from the lower end of the lower liquid inlet heating pipe; the problems that heating is not uniform due to the fact that temperature difference is easily generated between an inlet and an outlet due to the fact that the heating pipe is of a single-pipe spiral type, and the temperature difference is inconvenient to complement through liquid feeding in the opposite directions of the two spiral heating pipes are solved.
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Description

Technical Field

[0001] This utility model belongs to the field of reaction vessel heating technology, and in particular relates to a reaction vessel heating device. Background Technology

[0002] A reactor heating device is a device used to heat the materials inside a reactor. It mainly transfers heat to the materials inside the reactor through an external heat source to control the reaction temperature, thereby affecting the rate and efficiency of the chemical reaction. Common reactor heating methods include electric heating, steam heating, and heat transfer oil heating. Specific applications include the synthesis of concrete water-reducing agents, which involves heating the reactants to a certain temperature to carry out a polymerization reaction.

[0003] Based on the above, the inventors have discovered the following shortcomings in existing reactor heating devices:

[0004] 1. The heating tube is a single spiral type, which easily leads to a temperature difference between the inlet and outlet, resulting in uneven heating. It is not convenient to compensate for the temperature difference by introducing liquid in opposite directions through two spiral heating tubes.

[0005] 2. The heating tube is welded to the outer circumference of the reactor, which makes it impossible to disassemble and replace the heating tube after it is damaged. It is also inconvenient to fix the heating tube to the outside of the reactor through a fixing structure. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides a reactor heating device to address the issues that existing heating tubes are single-tube spiral type, which easily leads to temperature differences between the inlet and outlet, resulting in uneven heating, and it is inconvenient to compensate for the temperature difference by introducing liquid in opposite directions through two spiral heating tubes; the heating tubes are welded to the outer circumference of the reactor, making it impossible to disassemble and replace the heating tubes after damage, and it is inconvenient to fix the heating tubes to the outside of the reactor through a fixing structure.

[0007] The purpose and effectiveness of this novel reactor heating device are achieved through the following specific technical means:

[0008] A heating device for a reaction vessel includes a heating device body. The heating device body is provided with an upper liquid inlet heating pipe in a vertical direction. The upper liquid inlet heating pipe has a spiral tubular structure. A downward-facing long L-shaped liquid inlet pipe is provided on the upper left side of the upper liquid inlet heating pipe. A threaded annular groove is formed on the outer circumference of the lower end of the long L-shaped liquid inlet pipe. An upward-facing short L-shaped liquid outlet pipe is provided on the lower right side of the upper liquid inlet heating pipe. A threaded annular groove is formed on the outer circumference of the upper end of the short L-shaped liquid outlet pipe. A lower liquid inlet heating pipe in a vertical direction is fitted onto the upper liquid inlet heating pipe. The lower liquid inlet heating pipe has a spiral tubular structure. An upward-facing short L-shaped liquid outlet pipe is formed on the lower left side of the lower liquid inlet heating pipe. The upper part of the short L-shaped inlet pipe of the lower inlet heating pipe has a threaded annular groove on the outer circumference of the upper end. The lower part of the long L-shaped outlet pipe of the lower inlet heating pipe has a threaded annular groove on the outer circumference of the lower end. A vertical pipe assembly tee is installed between the long L-shaped inlet pipe of the upper inlet heating pipe and the short L-shaped inlet pipe of the lower inlet heating pipe. A vertical pipe assembly tee is installed between the short L-shaped outlet pipe of the upper inlet heating pipe and the long L-shaped outlet pipe of the lower inlet heating pipe. The three ends of the pipe assembly tee have threaded annular grooves on the inner circumference of the three ends. The three ends of the pipe assembly tee have regular hexagonal ring plates on the outer circumference of the three ends.

[0009] Furthermore, an assembly limiting cylinder in the front-to-back direction is installed inside the threaded hole of the heat-insulating half cylinder, a threaded post is provided at the inner end of the assembly limiting cylinder, and a regular hexagonal prism is provided on the outer end face of the threaded post of the assembly limiting cylinder.

[0010] Furthermore, each end of the heat-insulating half-cylinder is equipped with an assembly locking hoop on its outer circumference. The inner circumference of the assembly locking hoop is threaded, and the outer circumference of the assembly locking hoop is provided with eight vertically penetrating rotating grooves in an annular array.

[0011] Furthermore, a fitting semi-circular groove is provided in the middle of the inner circumference of the heat-insulating half-cylinder, and fitting grooves that run through the left and right are provided at both the upper and lower ends of the inner end face of the heat-insulating half-cylinder. Threaded holes that run through the front and back are provided at both the upper and lower ends of the heat-insulating half-cylinder.

[0012] Furthermore, the upper liquid inlet heating pipe is provided with heat-insulating half-cylinders in the vertical direction at both the front and rear, and the outer circumference of the upper and lower ends of the heat-insulating half-cylinders is provided with threaded semi-annular grooves.

[0013] Furthermore, a reactor protective shell is placed inside the upper liquid inlet heating pipe, and insertion blind holes are opened on the front and back of the outer circumference of both the upper and lower ends of the reactor protective shell.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The liquid for heating is designed to flow downwards from the top of the upper inlet heating tube and upwards from the bottom of the lower inlet heating tube. This complementary flow ensures more uniform heating and solves the problem that a single spiral heating tube can easily cause temperature differences between the inlet and outlet, resulting in uneven heating and making it inconvenient to compensate for the temperature difference by introducing liquid in opposite directions through two spiral heating tubes.

[0016] The convenient heat-insulating half-cylinder protects the upper and lower liquid inlet heating pipes by assembling and locking the circular hoop. The convenient heat-insulating half-cylinder is installed on the outside of the reactor's protective shell by assembling the limiting cylinder, which allows for easy assembly and disassembly. This solves the problem that the heating pipes are welded to the outside circumference of the reactor, making it impossible to disassemble and replace them after damage, and that it is inconvenient to fix the heating pipes to the outside of the reactor through a fixing structure. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0018] Figure 2 This is a disassembled structural diagram of the present invention.

[0019] Figure 3 This is an assembly diagram of the upper liquid inlet heating tube and the lower liquid inlet heating tube of this utility model.

[0020] Figure 4 This is an assembly diagram of the thermal insulation half-cylinder and the assembly locking hoop of this utility model.

[0021] Figure 5 This is an assembly diagram of the protective shell and heat-insulating half-cylinder of the reaction vessel of this utility model.

[0022] Figure 6 This is an assembly diagram of the upper liquid inlet heating pipe and the lower liquid inlet heating pipe of this utility model with the heat insulation half cylinder.

[0023] In the diagram: 1. Heating device body; 2. Upper liquid inlet heating pipe; 3. Lower liquid inlet heating pipe; 4. Pipe assembly tee; 5. Reactor protective shell; 6. Thermal insulation half cylinder; 7. Assembly locking hoop; 8. Assembly limiting cylinder. Detailed Implementation

[0024] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples.

[0025] Example 1:

[0026] As attached Figure 1 To be continued Figure 6 As shown:

[0027] This utility model provides a heating device for a reaction vessel, including a heating device body 1. The heating device body 1 is provided with an upper liquid inlet heating pipe 2 in a vertical direction to facilitate the internal flow of the heating liquid. The upper liquid inlet heating pipe 2 has a spiral tubular structure to facilitate the downward spiral flow of the heating liquid. A downward-facing long L-shaped liquid inlet pipe is provided on the left side of the upper end of the upper liquid inlet heating pipe 2 to facilitate the installation of a pipe assembly tee 4. A threaded annular groove is formed on the outer circumference of the lower end of the long L-shaped liquid inlet pipe 2 to facilitate the installation of a pipe assembly tee. 4. A short, upward-facing L-shaped outlet pipe is provided on the lower right side of the upper liquid inlet heating pipe 2 via threaded installation, facilitating the installation of the pipe assembly tee 4. A threaded annular groove is formed on the outer circumference of the upper end of the short L-shaped outlet pipe of the upper liquid inlet heating pipe 2, facilitating the installation of the pipe assembly tee 4. A lower liquid inlet heating pipe 3 is fitted onto the upper liquid inlet heating pipe 2 in a vertical direction, facilitating the internal flow of the heating liquid. The lower liquid inlet heating pipe 3 has a spiral tubular structure, facilitating the spiral upward flow of the heating liquid. The lower left side of the lower liquid inlet heating pipe 3... A short, upward-facing L-shaped inlet pipe is provided for easy installation of the pipe assembly tee 4. The upper outer circumference of the short L-shaped inlet pipe of the lower inlet heating pipe 3 has a threaded annular groove for easy threaded installation of the pipe assembly tee 4. A long, downward-facing L-shaped outlet pipe is provided on the upper right side of the lower inlet heating pipe 3 for easy installation of the pipe assembly tee 4. The lower outer circumference of the long L-shaped outlet pipe of the lower inlet heating pipe 3 has a threaded annular groove for easy threaded installation of the pipe assembly tee 4. The long L-shaped inlet pipe of the upper inlet heating pipe 2 and the lower inlet... A vertically oriented pipe assembly tee 4 is installed between the short L-shaped inlet pipes of the liquid heating tube 3 to facilitate connection with an external liquid inlet pipe. A vertically oriented pipe assembly tee 4 is installed between the short L-shaped outlet pipe of the upper liquid inlet heating tube 2 and the long L-shaped outlet pipe of the lower liquid inlet heating tube 3 to facilitate connection with an external liquid outlet pipe. The pipe assembly tee 4 has threaded annular grooves on the inner circumference of its three ends to facilitate pipe installation via threads. The pipe assembly tee 4 has regular hexagonal ring plates on the outer circumference of its three ends to facilitate rotation and disassembly using tools.

[0028] The upper liquid inlet heating pipe 2 has a vertically oriented reactor protective shell 5 inside, which facilitates the support of various components. The reactor protective shell 5 has blind insertion holes on both the front and back of its outer circumference at both ends, facilitating the insertion of the positioning cylinder 8. The upper liquid inlet heating pipe 2 has vertically oriented heat-insulating half-cylinders 6 on both sides, facilitating heat insulation and protection for the upper and lower liquid inlet heating pipes 2 and 3. The heat-insulating half-cylinders 6 have threaded semi-annular grooves on both the front and back of their outer circumferences, facilitating the installation of the locking hoop 7 via threads. The heat-insulating half-cylinder 6 has a fitting semi-annular groove in the middle of its inner circumference, facilitating the placement of the upper and lower liquid inlet heating pipes 2 and 3 inside. The heat-insulating half-cylinder 6 has horizontally penetrating fitting grooves on both the front and back of its inner end face, facilitating the insertion of the L-shaped tubes of the upper and lower liquid inlet heating pipes 2 and 3, and providing heat insulation. Both ends of the heat-insulating half-cylinder 6 are provided with threaded holes that extend from front to back, facilitating the installation of the assembly limiting cylinder 8 via threads. Assembly locking hoops 7 are installed on the outer circumference of both ends of the heat-insulating half-cylinder 6, facilitating the assembly of the heat-insulating half-cylinder 6 into a cylindrical structure. The inner circumference of the assembly locking hoops 7 is threaded, facilitating the assembly and locking hoops 7 to be installed and disassembled via threads. The outer circumference of the assembly locking hoops 7 is arranged with eight vertically penetrating rotating grooves, facilitating rotational assembly and disassembly using special tools. The threaded holes of the heat-insulating half-cylinder 6 are fitted with front-to-back assembly limiting cylinders 8, facilitating the installation of the heat-insulating half-cylinder 6 on the outside of the reactor protective shell 5. The inner end of the assembly limiting cylinder 8 is provided with a threaded post, facilitating assembly and disassembly via threads. The outer end face of the threaded post of the assembly limiting cylinder 8 is provided with a regular hexagonal prism, facilitating rotational assembly and disassembly using tools.

[0029] The specific usage and function of this embodiment are as follows:

[0030] In this utility model, such as Figure 1As shown, the reactor protective shell 5 is cut off at both ends. When the heating device body 1 is in use, the left-side pipe assembly tee 4 is connected to the external liquid inlet pipe, and the right-side pipe assembly tee 4 is connected to the external liquid outlet pipe. This allows heated liquid to enter the upper end of the upper liquid inlet heating pipe 2 and the lower end of the lower liquid inlet heating pipe 3 from the left-side pipe assembly tee 4. The heated liquid flows downwards from the upper end of the upper liquid inlet heating pipe 2 and upwards from the lower end of the lower liquid inlet heating pipe 3. The heat of the liquid is transferred to the reactor protective shell 5 through the upper and lower liquid inlet heating pipes 2 and 3. This method of counter-current liquid inlet from the two spiral heating pipes achieves temperature difference complementarity, making the reactor protective shell 5 more evenly heated, thereby improving the performance of the concrete water-reducing agent. The synthesis efficiency is improved, and the liquid that loses heat flows out from the right-side pipe assembly tee 4 to the external liquid outlet pipe, thus forming a circulation. When the reactor protective shell 5 is disassembled, the assembly limiting cylinder 8 is rotated with a tool to engage with the heat insulation half cylinder 6 threadedly, so that the assembly limiting cylinder 8 moves outward through the thread engagement and disengages from the insertion blind hole of the reactor protective shell 5. Then, the reactor protective shell 5 is pulled upward, thus realizing the disassembly of the reactor protective shell 5. The assembly locking hoop 7 is rotated with a tool to engage with the heat insulation half cylinder 6 threadedly, so that the assembly locking hoop 7 moves outward through the thread engagement and disengages from both ends of the heat insulation half cylinder 6, thus realizing the separation between the heat insulation half cylinders 6. This detachable installation method makes it convenient to disassemble and replace the heating components after they are damaged.

[0031] Example 2:

[0032] The difference from Embodiment 1 is that the regular hexagonal prism of the assembly limiting cylinder 8 can also be set as a regular heptagonal prism, thereby requiring a special tool that works with the regular heptagonal prism to rotate the assembly limiting cylinder 8, preventing non-staff members from rotating and disassembling the assembly limiting cylinder 8.

[0033] Example 3:

[0034] The difference from Embodiment 1 is that the inner end face of the assembly locking hoop 7 can also be set as a frosted surface, thereby increasing the friction between the inner end face of the assembly locking hoop 7 and the heat insulation half cylinder 6, and preventing the assembly locking hoop 7 from rotating and loosening.

Claims

1. A reactor heating apparatus, characterized by: The utility model provides heating device body (1), the heating device body (1) is provided with the upper liquid inlet heating pipe (2) of up and down direction, and the whole of upper liquid inlet heating pipe (2) is spiral pipe structure, and the upper end left side of upper liquid inlet heating pipe (2) is provided with the downward long L shape liquid inlet pipe, and the outer circumferential of long L shape liquid inlet pipe of upper liquid inlet heating pipe (2) is provided with the annular groove of thread, and the upper end right side of upper liquid inlet heating pipe (2) is provided with the upward short L shape liquid outlet pipe, and the outer circumferential of short L shape liquid outlet pipe of upper liquid inlet heating pipe (2) is provided with the annular groove of thread, and the upper end right side of lower liquid inlet heating pipe (3) is provided with the downward long L shape liquid outlet pipe, and the outer circumferential of long L shape liquid outlet pipe of lower liquid inlet heating pipe (3) is provided with the annular groove of thread, and the long L shape liquid inlet pipe of upper liquid inlet heating pipe (2) and the short L shape liquid inlet pipe of lower liquid inlet heating pipe (3) are installed between the pipe assembly tee (4) of up and down direction, and the short L shape liquid outlet pipe of upper liquid inlet heating pipe (2) and the long L shape liquid outlet pipe of lower liquid inlet heating pipe (3) are installed between the pipe assembly tee (4) of up and down direction, and the three ends of pipe assembly tee (4) are provided with the annular groove of thread in the inner circumferential, and the outer circumferential of three ends of pipe assembly tee (4) is provided with the hexagonal ring plate.

2. The heating device for a reaction vessel according to claim 1, wherein: The upper liquid inlet heating pipe (2) is placed with the reactor protective shell (5) of up and down direction, and the outer circumferential of both ends of reactor protective shell (5) is provided with the insertion blind hole.

3. The heating device for a reaction vessel according to claim 2, wherein: The upper liquid inlet heating pipe (2) is provided with the heat preservation heat insulation half cylinder (6) of up and down direction, and the outer circumferential of both ends of heat preservation heat insulation half cylinder (6) is provided with the half ring groove of thread.

4. The heating device for a reaction vessel according to claim 3, wherein: The inner circumferential of heat preservation heat insulation half cylinder (6) is provided with the half ring groove, and the end face of heat preservation heat insulation half cylinder (6) is provided with the fitting groove of left and right through in both ends, and the both ends of heat preservation heat insulation half cylinder (6) are provided with the screw hole of front and back through.

5. The heating device for a reaction vessel according to claim 4, wherein: The outer circumferential of both ends of heat preservation heat insulation half cylinder (6) is installed with the assembly locking round hoop (7), and the inner circumferential of assembly locking round hoop (7) is provided with the screw, and the outer circumferential of assembly locking round hoop (7) is provided with the rotation groove of eight up and down through in annular array.

6. The heating device for a reaction vessel according to claim 5, wherein: The screw hole of heat preservation heat insulation half cylinder (6) is installed with the assembly limiting cylinder (8) of front and back direction, and the inner end of assembly limiting cylinder (8) is provided with the screw column, and the outer end face of screw column of assembly limiting cylinder (8) is provided with the hexagonal prism.