Coating die head with adjustable cavity pressure

By designing a coating die head with adjustable cavity pressure and utilizing a combination structure of a hydraulic cylinder driving a moving plate and a limiting rod, the problem of inconvenient cavity pressure adjustment of the coating die head under different conditions was solved, thereby achieving stability of coating quality and improvement of production efficiency.

CN223996464UActive Publication Date: 2026-03-17FOSHAN AIYUAN MASCH EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing coating dies are inconvenient to adjust and lack sufficient precision when dealing with different coating materials, different coating thickness requirements and complex coating conditions. This leads to unstable product quality and high scrap rate, which limits the improvement of production efficiency.

Method used

An adjustable cavity pressure coating die head was designed. A combination structure of hydraulic cylinder driving moving plate and limit rod is used to achieve precise adjustment between the upper and lower dies. Combined with the use of sealing frame and bolts, the stability and precise control of cavity pressure are ensured.

Benefits of technology

It enables precise adjustment of cavity pressure under different coating conditions, improves the stability of product processing, reduces the scrap rate, and enhances the working efficiency of the coating die.

✦ Generated by Eureka AI based on patent content.

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Abstract

The coating die head comprises a lower die set, an upper die set is installed on the upper surface of the lower die set in an overturning mode, a second remaining groove is formed in the middle of the upper surface of the lower die set, and a first remaining groove corresponding to the second remaining groove is formed in the middle of the lower surface of the upper die set. Limiting rods are slidably inserted in the middles of the two ends of the upper module in the vertical direction, a movable plate is jointly fixed between the surfaces of the lower ends of the limiting rods, and sealing frames which are matched and attached are jointly fixed between the outer sides of the peripheries of the movable plate. According to the coating die head, the cavity pressure in the coating die head can be conveniently adjusted, the cavity pressure adjusting precision of the coating die head can be conveniently guaranteed, the product machining stability of the coating die head can be easily guaranteed, the rejection rate of the coating die head during product machining can be conveniently reduced, and the working efficiency of the coating die head during product machining can be easily guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of molds, specifically a coating mold with adjustable cavity pressure. Background Technology

[0002] The coating die head is the core component of coating equipment. It is mainly used to uniformly coat liquid or semi-liquid materials onto the surface of various substrates, such as paper, plastic film, and metal foil, to achieve specific functions or effects. It is widely used in packaging, printing, electronics, new energy and other fields.

[0003] The working principle of the coating die head is based on fluid mechanics and pressure control. During the coating process, liquid or semi-liquid coating material is transported into the cavity of the die head under pressure. In the coating process, the coating die head is an extremely critical component, and its performance directly affects the coating quality and effect.

[0004] However, existing coating dies often suffer from problems such as inconvenient chamber pressure adjustment and insufficient adjustment accuracy when facing different coating materials, different coating thickness requirements and complex coating conditions. This leads to unstable product quality, high scrap rate, and also limits the improvement of production efficiency.

[0005] Therefore, we propose a coating die with adjustable cavity pressure. Utility Model Content

[0006] The purpose of this invention is to provide a coating die head with adjustable cavity pressure to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An adjustable cavity pressure coating die head includes a lower die assembly. An upper die assembly is mounted on the upper surface of the lower die assembly by flipping. A second retention groove is formed in the middle of the upper surface of the lower die assembly. A first retention groove is formed in the middle of the lower surface of the upper die assembly corresponding to the second retention groove. Limiting rods are slidably inserted into the middle of both ends of the upper die assembly in a vertical direction. A movable plate is fixed between the lower surfaces of the limiting rods. A matching sealing frame is fixed between the outer sides of the movable plate. The outer sides of the sealing frame are in a matching and fitting state with the corresponding positions in the first retention groove of the upper die assembly.

[0009] As a further embodiment of this utility model: a through hole is provided in the middle of the bottom of the lower module, which is connected to the second retention groove, and the end of the through hole away from the second retention groove penetrates the outer surface of the middle of the upper side of the lower module.

[0010] By adopting the above technical solution, the through-hole setting helps to connect the second retention slot on the lower module.

[0011] As a further embodiment of this utility model: a connecting pipe is fixed on the lower module at the outer side of the end of the through hole away from the second retention groove. The connecting pipe is in a horizontal state and is connected to the through hole on the lower module.

[0012] By adopting the above technical solution, the lower module can be fixed and limited, making it easy to use the connecting pipe stably.

[0013] As a further embodiment of this utility model: the upper module is in a horizontal state, the lower module is in a horizontal state, and a rotating hinge is installed between the two ends of the upper module and the lower module near the connecting pipe. An upper mold lip is installed on the side of the upper module away from the connecting pipe, and a lower mold lip is installed on the side of the lower module away from the connecting pipe.

[0014] By adopting the above technical solution, the setting of the rotating hinge facilitates the installation between the upper module and the lower module.

[0015] As a further embodiment of this utility model: a vertically positioned hydraulic cylinder is installed in the middle of the upper surface of the upper module, the output rod of the hydraulic cylinder faces downward and passes through the corresponding position in the middle of the upper module, the lower end of the hydraulic cylinder output rod is fixedly connected to the middle of the upper surface of the moving plate, and the moving plate is in a horizontal state.

[0016] By adopting the above technical solution, the hydraulic cylinder helps to move the moving plate in the vertical direction.

[0017] As a further improvement of this utility model: the upper module has a matching limiting hole corresponding to the limiting rod, and the middle of both ends of the upper module and the lower module are threaded with a first bolt in the vertical direction, and the first bolt is in a vertical state.

[0018] By adopting the above technical solution, the setting of the first bolt facilitates the installation and positioning of the upper and lower modules.

[0019] As a further improvement of this utility model: a matching mounting plate is fixedly installed on the surface of the connecting pipe away from the lower module, and a matching sealing gasket is fixedly installed on the surface of the mounting plate away from the connecting pipe.

[0020] By adopting the above technical solution, the setting of the sealing gasket facilitates the sealing between the mounting plate and the external pipes that need to be installed.

[0021] As a further improvement of this utility model: a second bolt is threaded into the center of the perimeter of the mounting plate along the horizontal direction. The second bolts are all horizontal and penetrate the two sides of the sealing gasket at the corresponding positions.

[0022] By adopting the above technical solution, the setting of the second bolt helps to install and limit the mounting plate.

[0023] Compared with the prior art, the beneficial effects of this utility model are:

[0024] In this invention, when the coating die is used to handle different coating materials, different coating thickness requirements, and complex coating conditions, the cavity pressure in the coating die can be easily adjusted, and the accuracy of the cavity pressure adjustment can be ensured. This helps to ensure the stability of the coating die in processing products, thereby reducing the scrap rate and improving the working efficiency of the coating die in processing products.

[0025] 2. In this utility model, the output rod of the hydraulic cylinder can drive the moving plate and the sealing frame to move vertically. The sealing frame can seal the moving plate and the first retention groove on the upper module. When the moving plate moves vertically, it can drive the limiting rod to move vertically along the limiting hole on the upper module. The upper module can limit the moving plate through the limiting hole and the limiting rod, which helps to move the moving plate stably. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the limiting rod structure of this utility model;

[0028] Figure 3 This is a schematic diagram of the movable plate structure of this utility model;

[0029] Figure 4 This is a schematic diagram of the installation disk structure of this utility model.

[0030] In the diagram: 1. Upper module; 2. Lower module; 3. Rotating hinge; 4. First slot; 5. Second slot; 6. Upper die lip; 7. Lower die lip; 8. Through hole; 9. Hydraulic cylinder; 10. Moving plate; 11. Sealing frame; 12. Limiting rod; 13. Limiting hole; 14. Connecting pipe; 15. Mounting plate; 16. First bolt; 17. Second bolt; 18. Sealing gasket. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1-4 In this embodiment of the present invention, a coating die head with adjustable cavity pressure includes a lower die assembly 2. An upper die assembly 1 is mounted on the upper surface of the lower die assembly 2 by flipping. A second retention groove 5 is formed in the middle of the upper surface of the lower die assembly 2. A first retention groove 4 is formed in the middle of the lower surface of the upper die assembly 1 corresponding to the second retention groove 5. Limiting rods 12 are slidably inserted into the middle of both ends of the upper die assembly 1 in the vertical direction. A moving plate 10 is fixed between the lower end surfaces of the limiting rods 12. A matching sealing frame 11 is fixed between the outer sides of the moving plate 10. The outer sides of the coating die are in a matching and fitting state with the corresponding positions in the first placement groove 4 on the upper module 1. When the coating die is used, it can easily adjust the cavity pressure in the coating die when facing different coating materials, different coating thickness requirements and complex coating conditions. It is also easy to ensure the accuracy of the cavity pressure adjustment, which helps to ensure the stability of the coating die in product processing, so as to reduce the scrap rate when the coating die is processing the product and help to ensure the working efficiency of the coating die in product processing.

[0033] The lower module 2 has a through hole 8 at the bottom center that communicates with the second retention groove 5. The end of the through hole 8 away from the second retention groove 5 penetrates the outer surface of the middle part of the upper side of the lower module 2. The through hole 8 facilitates communication with the second retention groove 5 on the lower module 2. A connecting pipe 14 is fixed to the outer side of the through hole 8 away from the second retention groove 5 on the lower module 2. The connecting pipe 14 is horizontal, and its interior is connected to the through hole 8 on the lower module 2. 2. It can fix and limit the connecting pipe 14, so as to facilitate the stable use of the connecting pipe 14; the upper module 1 is in a horizontal state, the lower module 2 is in a horizontal state, and the two ends of the upper module 1 and the lower module 2 near the connecting pipe 14 are both equipped with a rotating hinge 3. The upper module 1 is equipped with an upper mold lip 6 on the side away from the connecting pipe 14, and the lower module 2 is equipped with a lower mold lip 7 on the side away from the connecting pipe 14. The rotating hinge 3 helps to install the upper module 1 and the lower module 2.

[0034] A vertically positioned hydraulic cylinder 9 is installed in the middle of the upper surface of the upper module 1. The output rod of the hydraulic cylinder 9 points downward and passes through the corresponding position in the middle of the upper module 1. The lower end of the output rod of the hydraulic cylinder 9 is fixedly connected to the middle of the upper surface of the moving plate 10. The moving plate 10 is in a horizontal state. The hydraulic cylinder 9 helps to drive the moving plate 10 to move in the vertical direction. A matching limiting hole 13 is provided on the upper module 1 corresponding to the limiting rod 12. A first bolt 16 is threaded vertically between the middle of both ends of the upper module 1 and the lower module 2. The first bolts 16 are all in a vertical state. The first bolts 16 facilitate the installation and limiting of the upper module 1 and the lower module 2.

[0035] A matching mounting plate 15 is fixedly installed on the end surface of the connecting pipe 14 away from the lower module 2. A matching sealing gasket 18 is fixedly installed on the side surface of the mounting plate 15 away from the connecting pipe 14. The sealing gasket 18 facilitates the sealing between the mounting plate 15 and the external pipe to be installed. Second bolts 17 are threaded horizontally into the center of the perimeter of the mounting plate 15. The second bolts 17 are all horizontal and penetrate the two sides of the sealing gasket 18 at the corresponding positions. The second bolts 17 help to install and limit the mounting plate 15.

[0036] The working principle of this utility model is as follows: During use, the lower surface of the lower module 2 is placed stably in the position where it is to be used. The lower module 2 can support and limit the various components assembled on the lower module 2, which helps to stably use the various components assembled on the lower module 2. The lower module 2 can support and limit the upper module 1 and the various components assembled on the upper module 1 by rotating the hinge 3 and the first bolt 16, which facilitates the stable use of the upper module 1 and the various components assembled on the upper module 1.

[0037] The side of the sealing gasket 18 furthest from the mounting plate 15 is aligned with the external pipe to be assembled. The mounting plate 15 and the sealing gasket 18 are then installed with the external pipe using the second bolt 17. The second bolt 17 can limit the distance between the mounting plate 15 and the external pipe to be assembled, and the sealing gasket 18 can seal the distance between the mounting plate 15 and the external pipe to be installed, thus preventing leakage between the mounting plate 15 and the external pipe.

[0038] External pipes can deliver coating material to the second retention groove 5 on the lower module 2 and the first retention groove 4 on the upper module 1 through the sealing gasket 18, mounting plate 15, connecting pipe 14 and through hole 8 on the lower module 2. When it is necessary to adjust the cavity pressure in the first retention groove 4 on the upper module 1 and the second retention groove 5 on the lower module 2, the hydraulic cylinder 9 on the upper surface of the upper module 1 is opened. When the hydraulic cylinder 9 is opened, the output rod of the hydraulic cylinder 9 can drive the moving plate 10 and the sealing frame 11 to move vertically. The sealing frame 11 can seal between the moving plate 10 and the first retention groove 4 on the upper module 1. When the moving plate 10 moves vertically, it can drive the limiting rod 12 to move vertically along the limiting hole 13 on the upper module 1. The upper module 1 can limit the moving plate 10 through the limiting hole 13 and the limiting rod 12, which helps to move the moving plate 10 stably.

[0039] By adjusting the vertical movement of the moving plate 10 and the sealing frame 11, the size of the space located below the moving plate 10 and the sealing frame 11 in the first retention groove 4 on the upper module 1 can be adjusted. By adjusting the size of the space, the cavity pressure below the moving plate 10 and the sealing frame 11 in the first retention groove 4 on the upper module 1 can be adjusted, as well as the cavity pressure in the second retention groove 5 on the lower module 2, so as to ensure that the cavity pressure is stable within a suitable range, thereby achieving high-quality coating operation. When it is necessary to flip and open the upper module 1 and the lower module 2, the first bolt 16 is rotated and removed, so that the first bolt 16 no longer limits the upper module 1 and the lower module 2. Furthermore, the upper module 1 is flipped and opened along the lower module 2 by rotating the hinge 3, so as to facilitate the opening process between the upper module 1 and the lower module 2.

[0040] During use, when facing different coating materials, different coating thickness requirements, and complex coating conditions, this coating die head can easily adjust the cavity pressure and ensure the accuracy of the cavity pressure adjustment. This helps to ensure the stability of the coating die head in processing products, thereby reducing the scrap rate and improving the efficiency of the coating die head in processing products.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A coating die with adjustable cavity pressure, comprising a lower die set (2), characterized in that: The upper surface of the lower mold group (2) is reversely installed with the upper mold group (1), the middle part of the upper surface of the lower mold group (2) is provided with the second storage groove (5), the middle part of the lower surface of the upper mold group (1) is provided with the first storage groove (4) corresponding to the second storage groove (5), the middle part of the two ends of the upper mold group (1) is slidably inserted with the limiting rod (12) along the vertical direction, the lower end surfaces of the limiting rods (12) are jointly fixed with the moving plate (10), the outer sides of the four peripheries of the moving plate (10) are jointly fixed with the sealing frame (11) matched and attached, and the outer sides of the four peripheries of the sealing frame (11) are in a matched and attached state with the corresponding positions in the first storage groove (4) of the upper mold group (1).

2. The coating die of claim 1, wherein: The middle part of the bottom of the lower mold group (2) is provided with the through hole (8) communicated with the second storage groove (5), and one end of the through hole (8) away from the second storage groove (5) penetrates the outer surface of the middle part of one side of the lower mold group (2).

3. A coating die with adjustable internal pressure according to claim 2, characterized in that: The outer side of the one end of the through hole (8) away from the second storage groove (5) of the lower mold group (2) is fixedly provided with the connecting pipe (14), the connecting pipe (14) is in a horizontal state, and the connecting pipe (14) is in a communicated state with the through hole (8) of the lower mold group (2).

4. The coating die of claim 3, wherein: The upper mold group (1) is in a horizontal state, the lower mold group (2) is in a horizontal state, the two ends of the surfaces of the upper mold group (1) and the lower mold group (2) close to the connecting pipe (14) are jointly provided with the rotary hinge (3), one side of the upper mold group (1) away from the connecting pipe (14) is provided with the upper mold lip (6), and one side of the lower mold group (2) away from the connecting pipe (14) is provided with the lower mold lip (7).

5. A coating die with adjustable internal pressure according to claim 4, characterized in that: The middle part of the upper surface of the upper mold group (1) is provided with the hydraulic cylinder (9) in a vertical state, the output rod of the hydraulic cylinder (9) penetrates the corresponding position of the middle part of the upper mold group (1) downward, and the lower end of the output rod of the hydraulic cylinder (9) is fixedly connected with the middle part of the upper surface of the moving plate (10).

6. A coating die with adjustable internal pressure according to claim 5, wherein: The upper mold group (1) is in a horizontal state, the lower mold group (2) is in a horizontal state, the two ends of the surfaces of the upper mold group (1) and the lower mold group (2) close to the connecting pipe (14) are jointly provided with the rotary hinge (3), one side of the upper mold group (1) away from the connecting pipe (14) is provided with the upper mold lip (6), and one side of the lower mold group (2) away from the connecting pipe (14) is provided with the lower mold lip (7).

7. A coating die with adjustable internal pressure according to claim 6, characterized in that: The one end surface of the connecting pipe (14) away from the lower mold group (2) is fixedly provided with the matched mounting disc (15), and one side surface of the mounting disc (15) away from the connecting pipe (14) is fixedly provided with the matched sealing gasket (18).

8. A coating die with adjustable internal pressure according to claim 7, wherein: The middle part of the edge portion of the four peripheries of the mounting disc (15) is threadedly inserted with the second bolt (17) along the horizontal direction, and the second bolt (17) is in a horizontal state and penetrates the two side surfaces of the corresponding position of the sealing gasket (18).