High-pressure corn cleaning machine

Abstract

A corn high-pressure cleaning machine comprises a high-pressure cleaning machine body, a feeding port, an impurity removing assembly, a filtering assembly and a flattening assembly, the feeding port is formed in the middle of the top end of the high-pressure cleaning machine body, a discharging port is formed in one side of the bottom end of the high-pressure cleaning machine body, the impurity removing assembly is installed above the feeding port, and the filtering assembly is installed at the top end of the impurity removing assembly; a flattening assembly is mounted in the middle of the top end of the filtering assembly; the impurity removal assembly comprises an exhaust plate, a fan and a first side protection plate, the exhaust plate is vertically fixed to the feeding port, an air outlet with the air blowing direction perpendicular to the exhaust plate is formed in the exhaust plate, and the wind force blown out by the exhaust plate is smaller than the gravity of corn kernels. Light impurities such as dust and chippings in corn can be effectively blown out on the premise that corn kernels are not blown away, the first side protection plates on the two sides prevent the impurities from splashing, directional impurity removal is achieved, and the impurity removal efficiency and effect are greatly improved.

Description

Technical Field

[0001] This utility model relates to a cleaning machine, specifically a corn high-pressure cleaning machine. Background Technology

[0002] In the corn processing industry, corn washing is a crucial initial step, as its effectiveness directly impacts the quality of subsequent products and processing efficiency. With the continuous development of the corn processing industry, the requirements for corn washing are also increasing. It is necessary not only to thoroughly remove impurities and dirt from the corn surface but also to minimize damage to the corn kernels during the washing process to ensure the nutritional and economic value of the corn.

[0003] Traditional corn washing methods have many drawbacks. Therefore, high-pressure washers are used to clean corn.

[0004] When using high-pressure washers, there is often a lack of a mechanism to evenly process corn. During the washing process, corn tends to pile up and be unevenly distributed, which not only reduces the washing efficiency but may also result in some corn not being thoroughly cleaned. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, this utility model provides a corn high-pressure washing machine, which effectively solves the problem that high-pressure washing machines often lack a mechanism for uniformly processing corn during feeding. Corn tends to accumulate and be unevenly distributed during the washing process, which not only reduces the washing efficiency but may also lead to some corn not being thoroughly cleaned.

[0006] To achieve the above objectives, the present invention provides the following technical solution: The present invention includes a high-pressure washer, a feed inlet, a cleaning component, a filter component, and a leveling component. The feed inlet is provided at the middle of the top of the high-pressure washer, and a discharge outlet is provided on one side of the bottom of the high-pressure washer. A cleaning component is installed above the feed inlet, a filter component is installed at the top of the cleaning component, and a leveling component is installed at the middle of the top of the filter component.

[0007] The impurity removal component includes an exhaust plate, a fan, and a first side guard plate. The exhaust plate is vertically fixed on the feed inlet. An air outlet perpendicular to the direction of airflow is opened on the exhaust plate. The airflow force from the exhaust plate is less than the weight of the corn kernels. A fan is installed at the bottom of the outer side of the exhaust plate.

[0008] Preferably, a pair of first side guards are symmetrically fixed on both sides of the exhaust plate.

[0009] Preferably, the filter assembly includes a filter plate, a second side guard plate, and a guide hopper. The filter plate is obliquely fixed to the top of the exhaust plate, with the left end of the filter plate higher than the right end. A pair of second side guard plates are fixed on both sides of the filter plate, and a guide hopper fixed to the exhaust plate is installed below the second side guard plates.

[0010] Preferably, the guide bucket is lower at the left end and higher at the right end, and the guide bucket is fixed to the bottom wall of the filter plate through the gap.

[0011] Preferably, the leveling assembly includes a rotating shaft, a leveling plate, an arc-shaped block, fixing bolts, and an arc-shaped groove. The leveling plate is installed in the middle of the inner side of the second side guard plate via the rotating shaft. The arc-shaped block is installed above the rotating shaft on the second side guard plate. The arc-shaped block is concentric with the rotating shaft. The arc-shaped block is fixed to the leveling plate by fixing bolts. An arc-shaped groove concentric with the rotating shaft is provided on the arc-shaped block.

[0012] Preferably, a gap is left between the bottom end of the spreading plate and the upper surface of the filter plate for corn kernels to pass through.

[0013] Beneficial effects: 1. The impurity removal component provides airflow to the exhaust plate through the fan, which can effectively blow out light impurities in the corn, such as dust and debris, without blowing away the corn kernels. The first side guard plate on both sides prevents impurities from splashing, realizing directional impurity removal and greatly improving the efficiency and effect of impurity removal.

[0014] 2. The filter plate with the left side higher than the right side in the filter assembly can accurately intercept larger particles of impurities. The second side guards on both sides prevent material from spilling. The guide hopper can smoothly guide impurities out of the filter, ensuring that the corn entering the subsequent process has a low impurity content.

[0015] 3. The leveling component can spread the corn kernels evenly on the filter plate, which not only improves the filtration effect of the filter plate, but also allows the corn kernels to fall evenly on one side of the exhaust plate, avoiding material accumulation and further improving the impurity removal effect of the exhaust plate; the operator can also adjust the angle of the leveling plate according to actual needs to flexibly control the amount of corn kernels passing through.

[0016] 4. Flexible operation: All components work together to form a complete and efficient cleaning process from impurity removal, filtration, leveling to cleaning. The impurity removal and leveling stages can be adjusted according to the actual situation, making the operation flexible and applicable to a wide range of situations. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the installation structure of the flatbed of this utility model;

[0020] Figure 3 This is a utility model Figure 2A magnified schematic diagram of the central part of the structure;

[0021] Labels in the diagram: 1. High-pressure washer; 2. Feed inlet; 3. Impurity removal assembly; 4. Filter assembly; 5. Leveling assembly; 6. Exhaust plate; 7. Fan; 8. First side guard plate; 9. Filter plate; 10. Second side guard plate; 11. Guide bucket; 12. Rotating shaft; 13. Leveling plate; 14. Arc-shaped block; 15. Fixing bolt; 16. Arc-shaped groove. Detailed Implementation

[0022] The following is in conjunction with the appendix Figure 1-3 The specific embodiments of this utility model will be described in further detail.

[0023] Example 1, by Figure 1-3 The present invention provides a corn high-pressure cleaner, including a high-pressure cleaner 1, a feed inlet 2, a cleaning component 3, a filter component 4, and a leveling component 5. The feed inlet 2 is provided at the middle of the top of the high-pressure cleaner 1, and a discharge outlet is provided on one side of the bottom of the high-pressure cleaner 1. The cleaning component 3 is installed above the feed inlet 2, the filter component 4 is installed at the top of the cleaning component 3, and the leveling component 5 is installed at the middle of the top of the filter component 4.

[0024] The impurity removal component 3 includes an exhaust plate 6, a fan 7, and a first side guard plate 8. The exhaust plate 6 is vertically fixed on the feed inlet 2. An air outlet perpendicular to the blowing direction is opened on the exhaust plate 6. The air force blown out by the exhaust plate 6 is less than the weight of the corn kernels. The fan 7 is installed at the bottom of the outer side of the exhaust plate 6.

[0025] High-pressure washer body 1: As the core component, it is responsible for high-pressure cleaning of corn; it has a feed inlet 2 at the top center and a discharge outlet on one side of the bottom.

[0026] Impurity removal component 3 includes an exhaust plate 6, a fan 7, and a first side guard plate 8; the exhaust plate 6 is vertically fixed on the feed inlet 2, and the air outlet on it blows in a direction perpendicular to the exhaust plate, and the blowing force is less than the weight of the corn kernels, which can effectively blow away light impurities; the fan 7 is installed on the bottom outer side of the exhaust plate 6 to provide air force to the exhaust plate; the first side guard plates 8 are symmetrical on both sides to prevent impurities from splashing and to directionally remove impurities.

[0027] Filter assembly 4: It consists of filter plate 9, second side guard plate 10 and guide bucket 11; filter plate 9 is fixed at the top of exhaust plate 6 at an angle, with the left side higher than the right side, which can filter out larger particulate impurities; the second side guard plate 10 on both sides prevents material from spilling; guide bucket 11 is installed below the second side guard plate 10, fixed to exhaust plate 6, with the left side lower than the right side, and fixed to the bottom wall of filter plate 9, which is used to guide impurities to be discharged.

[0028] The leveling component 5 includes a rotating shaft 12, a leveling plate 13, an arc-shaped block 14, fixing bolts 15, and an arc-shaped groove 16. The leveling plate 13 is installed in the middle of the inner side of the second side guard plate 10 via the rotating shaft 12. A gap is left between its bottom end and the upper surface of the filter plate 9 for corn kernels to pass through, allowing the corn kernels to be leveled. The arc-shaped block 14 is installed on the second side guard plate 10 above the rotating shaft 12, concentric with the rotating shaft 12, and is fixed to the leveling plate 13 by the fixing bolts 15. The arc-shaped groove 16 on the arc-shaped block 14 is also concentric with the rotating shaft 12, facilitating the adjustment of the angle of the leveling plate 13. When the leveling plate 13 rotates counterclockwise, the gap between the leveling plate 13 and the filter plate 9 increases, and the amount of corn kernels passing through increases. When the leveling plate 13 is perpendicular to the filter plate 9, the gap between the leveling plate 13 and the filter plate 9 is minimal, and the amount of corn kernels passing through is minimal.

[0029] Working principle: When the corn high-pressure washer starts working, the corn is first poured into the filter plate 9 from the high end and enters the filter assembly 4. The filter plate 9, which is tilted and fixed at the top of the exhaust plate 6, slides down the filter plate 9 under the action of gravity due to its left-high-right-low design. During this process, larger particles of impurities fall to the bottom of the filter plate 9. The second side guards 10 on both sides prevent the material from spilling during this process. The fallen impurities are discharged from the equipment through the guide bucket 11, which is connected to the lower part of the second side guard 10 and is lower on the left and higher on the right.

[0030] Corn kernels fall vertically from the filter plate 9 to the feed inlet 2 on one side of the exhaust plate 6. The impurity removal component 3 starts to function, and the blower 7 starts to provide airflow to the exhaust plate 6. The air outlets on the exhaust plate 6, which are perpendicular to itself, blow out airflow. Since the airflow is less than the weight of the corn kernels, it will not blow away the corn kernels, but it can blow out light impurities mixed in the corn, such as dust and debris. The first side guard plates 8 on both sides play a role in preventing impurities from splashing, so that light impurities are discharged in a directional manner.

[0031] When corn kernels pass through the middle of the filter plate 9 and reach the leveling component 5, the leveling plate 13, installed in the middle of the inner side of the second side guard plate 10 via the rotating shaft 12, leaves a gap between its bottom end and the upper surface of the filter plate 9, which can level the corn kernels and distribute them evenly on the filter plate 9, improving the filtration effect of the filter plate 9. Operators can adjust the leveling plate according to actual needs. Simultaneously, it allows the corn kernels to fall evenly on one side of the exhaust plate 6, preventing corn material from accumulating and improving the impurity removal effect of the exhaust plate 6. The angle of the leveling plate 13 can be changed by adjusting the arc-shaped block 14 fixed above the rotating shaft 12 on the second side guard plate 10. When the leveling plate 13 rotates counterclockwise, the gap between it and the filter plate 9 increases, and the amount of corn kernels passing through also increases. When the leveling plate 13 is perpendicular to the filter plate 9, the gap between them is the smallest, and the amount of corn kernels passing through is also the smallest.

[0032] After the corn has undergone the above pretreatment, it finally enters the main body 1 of the high-pressure washer. The main body 1 of the high-pressure washer uses high-pressure water flow to powerfully wash the corn, removing residual dirt and impurities from the surface of the corn. The washed corn is discharged from the discharge port on one side of the bottom of the high-pressure washer 1, completing the entire cleaning process.

[0033] Beneficial effects: The impurity removal component 3 provides airflow to the exhaust plate 6 through the fan 7, which can effectively blow out light impurities such as dust and debris from the corn without blowing away the corn kernels. The first side guard plate 8 on both sides prevents impurities from splashing, realizing directional impurity removal and greatly improving the efficiency and effect of impurity removal.

[0034] The filter plate 9, which is higher on the left and lower on the right in the filter assembly 4, can accurately intercept larger particulate impurities. The second side guards 10 on both sides prevent material from spilling. The guide hopper 11 can smoothly guide the discharge of impurities, ensuring that the corn entering the subsequent process has a low impurity content.

[0035] The leveling component 5 can spread the corn kernels evenly on the filter plate 9, which not only improves the filtration effect of the filter plate 9, but also allows the corn kernels to fall evenly on one side of the exhaust plate 6, avoiding material accumulation and further improving the impurity removal effect of the exhaust plate 6. The operator can also adjust the angle of the spreading plate 13 according to actual needs to flexibly control the amount of corn kernels passing through.

[0036] Flexible operation: All components work together to form a complete and efficient cleaning process from impurity removal, filtration, leveling to cleaning. The impurity removal and leveling stages can be adjusted according to the actual situation, making it flexible to operate and applicable to a wide range of situations.

[0037] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A corn high-pressure cleaning machine, comprising a high-pressure cleaning machine (1), a feeding inlet (2), a impurity removing assembly (3), a filtering assembly (4) and a flattening assembly (5), characterized in that: The high-pressure cleaning machine (1) top end of the middle is provided with feed inlet (2), high-pressure cleaning machine (1) bottom end of one side is provided with discharge port, the upper portion of feed inlet (2) is installed with the impurity removal assembly (3), the top of impurity removal assembly (3) is installed with filter assembly (4), the top of filter assembly (4) is installed with the flat component (5) in the middle part; The impurity removal assembly (3) includes an exhaust plate (6), a fan (7) and a first side guard plate (8), the exhaust plate (6) is vertically fixed on the feed inlet (2), the exhaust plate (6) is provided with an air outlet perpendicular to the blowing direction, the exhaust plate (6) blows out the wind force smaller than the gravity of the corn kernel, the bottom of the outer side of the exhaust plate (6) is installed with the fan (7).

2. A high pressure corn washer as defined in claim 1, wherein: The both sides of the exhaust plate (6) are symmetrically fixed with a pair of first side guard plates (8).

3. A high pressure corn washer as defined in claim 2, wherein: The filter assembly (4) includes a filter plate (9), a second side guard plate (10) and a guide hopper (11), the filter plate (9) is inclinedly fixed on the top of the exhaust plate (6), the left end of the filter plate (9) is high and the right end is low, a pair of second side guard plates (10) are fixed on the both sides of the filter plate (9), the guide hopper (11) is fixed with the exhaust plate (6) below the second side guard plate (10).

4. A high pressure corn washer according to claim 3, characterized in that: The left end of the guide hopper (11) is low and the right end is high, and the guide hopper (11) is fixed with the bottom wall of the filter plate (9) through the space therebetween.

5. A high pressure corn washer according to claim 4, characterized in that: The flat component (5) includes a rotating shaft (12), a flat plate (13), an arc block (14), a fixing bolt (15) and an arc slot (16), the middle of the inner side of the second side guard plate (10) is installed with the flat plate (13) through the rotating shaft (12), the arc block (14) is installed above the rotating shaft (12) on the second side guard plate (10), the arc block (14) is concentric with the rotating shaft (12), the arc block (14) is fixed with the flat plate (13) through the fixing bolt (15), and the arc block (14) is provided with the arc slot (16) concentric with the rotating shaft (12) on the arc block (14).

6. A high pressure corn washer according to claim 5, characterized in that: The bottom end of the flat plate (13) and the upper surface of the filter plate (9) leave a gap for the corn kernels to pass through.

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