Extrusion forming device for welding materials

By designing an air pump, a gas flow collection device, and a threaded rod adjustment structure, the problem of untimely cleaning of welding slag and impurities during the extrusion molding of welding materials was solved, achieving automated cleaning and improving extrusion accuracy and efficiency.

CN223996929UActive Publication Date: 2026-03-17NEWLAND (TIANJIN) WELDING MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

If welding slag and impurities generated during the extrusion molding process are not cleaned in time, they will adhere to the surface of the extrusion rollers, causing precision errors and affecting the extrusion effect. In addition, the traditional manual cleaning method is inefficient and can only be cleaned after the processing is completed.

Method used

A device comprising a blower, connecting air pipes, upper and lower extrusion rollers, a collection box, and a fixed net was designed. It collects and cleans impurities through gas flow, and achieves automated cleaning by adjusting the height using a threaded rod and a drive motor.

Benefits of technology

It enables real-time cleaning of welding slag and impurities during the extrusion molding process, improving cleaning efficiency, avoiding precision errors, and enhancing the extrusion effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The extrusion forming device comprises a supporting base, supporting plates are fixedly connected to the two sides of the upper portion of the supporting base, a fixed top plate is fixedly connected to the top ends of the supporting plates, and four hydraulic cylinders are fixedly connected to the inner side of the fixed top plate; the extension end of the hydraulic cylinder is fixedly connected with a connecting transverse plate, the inner side of the connecting transverse plate is rotationally connected with an upper extrusion roller, the bottom end of the upper extrusion roller is provided with a lower extrusion roller, the lower extrusion roller is rotationally matched with the supporting base, and the two sides of one end of the supporting base are rotationally connected with threaded rods correspondingly; the upper portion of the middle of the threaded rod is in threaded connection with a threaded block. The driving motor drives the threaded rod to rotate after driving, the threaded rod is in threaded fit with the square air pipe, height adjustment is achieved, chippings at different positions can be blown, the cleaning effect is achieved, cleaning of the different positions is improved through the structure, and the cleaning effect is more thorough.
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Description

Technical Field

[0001] This utility model relates to the field of extrusion molding technology, and in particular to an extrusion molding apparatus for welding materials. Background Technology

[0002] Extrusion molding machines are mainly divided into extruders and calenders. Calenders: The main working parts are rollers, usually three or more. When rubber material with a certain temperature and plasticity is fed into the gap between counter-rotating rollers, it is subjected to strong extrusion and stretching under friction to form the desired product. Welding materials refer to the general term for materials consumed during welding, such as welding rods, welding wires, metal powders, fluxes, and gases. With the rapid development of the welding industry, the demand for welding rods is becoming increasingly widespread.

[0003] In existing technologies, welding materials produce welding slag and impurities during the extrusion molding process. If these slag and impurities are not cleaned in time, they will adhere to the surface of the extrusion rollers. This will cause precision errors and affect the extrusion effect during the subsequent extrusion molding process. Traditionally, manual cleaning is used, and cleaning can only be done after the processing is completed. It is impossible to clean while extruding to improve efficiency. Utility Model Content

[0004] The purpose of this invention is to provide an extrusion molding device for welding materials. Welding slag and impurities fall off and, if not cleaned in time, will adhere to the surface of the extrusion roller. This will cause precision errors and affect the extrusion effect during the extrusion molding process. The traditional method is to clean manually, and cleaning can only be done after the processing is completed.

[0005] To achieve the above objectives, an extrusion molding apparatus for welding materials is provided, comprising: a support base, support plates fixedly connected to both upper sides of the support base, a fixed top plate fixedly connected to the top of the support plates, four hydraulic cylinders fixedly connected to the inner side of the fixed top plate, connecting horizontal plates fixedly connected to the extension ends of the hydraulic cylinders, an upper extrusion roller rotatably connected to the inner side of the connecting horizontal plate, a lower extrusion roller provided at the bottom end of the upper extrusion roller, the lower extrusion roller and the support base being rotatably engaged, threaded rods rotatably connected to both sides of one end of the support base, a threaded block threadedly connected to the upper middle part of the threaded rod, a square air pipe fixedly connected to the inner side of the threaded block, a corrugated pipe fixedly connected to the middle of the top end of the square air pipe, and a connecting air pipe fixedly connected to the top end of the corrugated pipe.

[0006] A conical groove is provided in the center of the support base. A discharge pipe is fixedly connected to the bottom end of the conical groove, and a collection box is fixedly connected to the bottom end of the discharge pipe.

[0007] According to the extrusion molding apparatus for welding materials, a fixed mesh is fixedly connected to the bottom of the collection box, and a fan is fixedly connected to both ends of the bottom of the collection box, with an exhaust port provided at the output end of the fan.

[0008] According to the extrusion molding apparatus for welding materials, a protective box is fitted over the outside of the support base, and an air pump is fixedly connected to the top center of the protective box.

[0009] According to the extrusion molding apparatus for welding materials, a drive motor is fixedly connected to both sides of the top end of the protective box, and the drive end of the drive motor is fixedly connected to the threaded rod.

[0010] According to the extrusion molding apparatus for welding materials, a plurality of exhaust hoods are fixedly connected to the inner side of the square air pipe.

[0011] According to the extrusion molding apparatus for welding materials, the other end of the square air tube is slidably fitted with a slide rod, and the slide rod and the support base are fixedly connected.

[0012] According to the extrusion molding apparatus for welding materials, an opening slot is provided between the protective box and the support plate.

[0013] According to the extrusion molding apparatus for welding materials, the output end of the air pump and the connecting air pipe are fixedly connected.

[0014] The above-mentioned solution has the following beneficial effects:

[0015] 1. This utility model is equipped with: a wind pump, a connecting air pipe, an upper extrusion roller, a collection box, and a fixed net. The wind pump draws in external gas, which flows through the connecting air pipe into the interior of the corrugated pipe. The gas is then discharged through the exhaust hood and blown between the upper and lower extrusion rollers. In conjunction with the fans on both sides inside the collection box, the gas is guided into the collection box. During the process, impurities will enter along with the gas. After entering, the impurities will fall onto the surface of the fixed net due to gravity. This structure improves the collection of impurities and enhances the cleaning effect.

[0016] 2. This utility model is equipped with a drive motor, a threaded rod, and a square air tube. The drive motor drives the threaded rod to rotate, which in turn engages with the square air tube to achieve height adjustment. This allows for the blowing of debris from different locations, achieving a cleaning effect. This structure improves the cleaning of different locations, resulting in a more thorough cleaning effect.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a three-dimensional structural diagram of the fixed top plate of an extrusion molding device for welding materials according to the present invention;

[0020] Figure 2 This is a side view of an extrusion molding apparatus for welding materials according to the present invention;

[0021] Figure 3 This is a cross-sectional side view of an extrusion molding apparatus for welding materials according to the present invention;

[0022] Figure 4 This is a three-dimensional structural diagram of an extrusion molding device for welding materials according to the present invention.

[0023] Legend:

[0024] The components include: 1. Support base; 2. Threaded rod; 3. Connecting air pipe; 4. Fixed top plate; 5. Square air pipe; 6. Slide rod; 7. Support plate; 8. Collection box; 9. Conical groove; 10. Lower extrusion roller; 11. Corrugated pipe; 12. Exhaust hood; 13. Opening groove; 14. Upper extrusion roller; 15. Fan; 16. Fixed net; 17. Connecting horizontal plate; 18. Protective box; 19. Drive motor; 20. Air pump; 21. Exhaust port; 22. Hydraulic cylinder. Detailed Implementation

[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0026] Reference Figure 1-4This utility model discloses an extrusion molding device for welding materials, comprising: a support base 1, support plates 7 fixedly connected to both sides of the upper part of the support base 1, a fixed top plate 4 fixedly connected to the top of the support plate 7, and four hydraulic cylinders 22 fixedly connected to the inner side of the fixed top plate 4. The hydraulic cylinders 22 extend to extrude the welding material, generating debris during the extrusion process. A connecting horizontal plate 17 is fixedly connected to the extended end of the hydraulic cylinders 22, and an upper extrusion roller 14 is rotatably connected to the inner side of the connecting horizontal plate 17. The welding material enters between the upper extrusion roller 14 and the lower extrusion roller 10. The bottom end of the upper extrusion roller 14 is provided with... There is a lower extrusion roller 10, which is rotatably connected to the support base 1. Threaded rods 2 are rotatably connected to both sides of one end of the support base 1. Threaded blocks are threadedly connected to the upper middle part of the threaded rods 2. A square air pipe 5 is fixedly connected to the inner side of the threaded blocks. A corrugated pipe 11 is fixedly connected to the middle of the top of the square air pipe 5. A connecting air pipe 3 is fixedly connected to the top of the corrugated pipe 11. Several exhaust hoods 12 are fixedly connected to the inner side of the square air pipe 5. Gas is discharged through the exhaust hoods 12 and blown between the upper extrusion roller 14 and the lower extrusion roller 10. A sliding rod 6 is slidably connected to the other end of the square air pipe 5, and the sliding rod 6 is fixedly connected to the support base 1.

[0027] A conical groove 9 is formed in the center of the support base 1. A discharge pipe is fixedly connected to the bottom end of the conical groove 9, and a collection box 8 is fixedly connected to the bottom end of the discharge pipe. A fixed mesh 16 is fixedly connected to the bottom end of the collection box 8. Impurities will enter the operation along with the gas. After entering, the impurities will be discharged by gravity and fall onto the surface of the fixed mesh 16. Fans 15 are fixedly connected to both ends of the bottom of the collection box 8. The fans 15 on both sides inside the collection box 8 guide the gas in, and impurities will enter the operation along with it. An exhaust port 21 is provided at the output end of the fans 15. A protective box 18 is fitted over the support base 1. A blower 20 is fixedly connected to the top center of the protective box 18. The blower 20 draws in the external gas and circulates it through the air. The gas flows through the connecting air pipe 3 to the inside of the corrugated pipe 11 and is discharged through the exhaust hood 12. The top of the protective box 18 is fixedly connected to both sides of the drive motor 19. The drive motor 19 drives the threaded rod 2 to rotate, which engages with the square air pipe 5 to achieve height adjustment. It can blow debris in different positions to achieve a cleaning effect. The drive end of the drive motor 19 is fixedly connected to the threaded rod 2. An opening slot 13 is opened between the protective box 18 and the support plate 7. The welding material can be inserted through the opening slot 13 in a plate-shaped or circular manner. The opening slot 13 can be expanded according to the actual use. The output end of the air pump 20 is fixedly connected to the connecting air pipe 3.

[0028] Working principle: In use, the welding material is first inserted through the opening slot 13. It can enter in a plate-like or circular shape, and the opening slot 13 can be expanded according to the actual use. Then, the welding material enters between the upper extrusion roller 14 and the lower extrusion roller 10. The hydraulic cylinder 22 extends and extrudes the welding material to form it. During the extrusion process, debris is generated. At this time, the air pump 20 draws in external air and flows through the air pipe 3 to the inside of the corrugated pipe 11. The air is discharged through the exhaust hood 12 and blown between the upper extrusion roller 14 and the lower extrusion roller 10. The air is guided into the collection box 8 by the fans 15 on both sides. During the entry process, impurities will enter along with the operation. After entering, the impurities are discharged by gravity and fall onto the surface of the fixed net 16. At the same time, the drive motor 19 drives the threaded rod 2 to rotate, which engages with the square air pipe 5 to achieve height adjustment. This allows the debris in different positions to be blown away, achieving a cleaning effect.

[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An extrusion forming device for welding material, comprising: The application discloses a supporting base (1), characterized in that the upper two sides of the supporting base (1) are fixedly connected with supporting plates (7), the top ends of the supporting plates (7) are fixedly connected with fixed top plates (4), the inner sides of the fixed top plates (4) are fixedly connected with four hydraulic cylinders (22), the extending ends of the hydraulic cylinders (22) are fixedly connected with connecting horizontal plates (17), the inner sides of the connecting horizontal plates (17) are rotatably connected with upper extrusion rollers (14), the bottom ends of the upper extrusion rollers (14) are provided with lower extrusion rollers (10), the lower extrusion rollers (10) and the supporting base (1) are rotatably connected, the two sides of one end of the supporting base (1) are rotatably connected with threaded rods (2), the middle upper parts of the threaded rods (2) are threadedly connected with threaded blocks, the inner sides of the threaded blocks are fixedly connected with square air pipes (5), the top end middle parts of the square air pipes (5) are fixedly connected with bellows (11), and the top ends of the bellows (11) are fixedly connected with connecting air pipes (3). A conical groove (9) is arranged in the middle of the inner part of the supporting base (1), the bottom end of the conical groove (9) is fixedly connected with a discharging pipe, and the bottom end of the discharging pipe is fixedly connected with a collecting box (8).

2. An extrusion forming apparatus for welding material according to claim 1, wherein The inner bottom end of the collecting box (8) is fixedly connected with a fixed net (16), the bottom ends of the collecting box (8) are fixedly connected with air fans (15), and the output ends of the air fans (15) are provided with exhaust ports (21).

3. The extrusion apparatus for welding material according to claim 1, wherein The outer part of the supporting base (1) is sleeved with a protective box (18), and the top end middle part of the protective box (18) is fixedly connected with an air pump (20).

4. An extrusion apparatus for welding material as defined in claim 3, wherein The top end two sides of the protective box (18) are fixedly connected with driving motors (19), and the driving ends of the driving motors (19) are fixedly connected with the threaded rods (2).

5. The extrusion apparatus for welding material according to claim 1, wherein The inner side of the square air pipe (5) is fixedly connected with a plurality of exhaust hoods (12).

6. The extrusion apparatus for welding material according to claim 1, wherein The other end of the square air pipe (5) is slidably connected with a sliding rod (6), and the sliding rod (6) and the supporting base (1) are fixedly connected.

7. The extrusion apparatus for welding material according to claim 3, wherein Open grooves (13) are arranged between the protective box (18) and the supporting plates (7).

8. The extrusion apparatus for welding material according to claim 3, wherein The output end of the air pump (20) is fixedly connected with the connecting air pipe (3).