Shaping device for drilling tool rolling

Abstract

The utility model relates to the technical field of shaping devices for drilling tool rolling, in particular to a shaping device for drilling tool rolling, which is characterized in that a pickling mechanism is started to pickle a drilling tool, so that burrs and oxides on the surface of the drilling tool fall off; in the pickling process, the gas suction mechanism is started to discharge gas generated in the pickling process into the decomposition mechanism, and the decomposition mechanism is started to spray a reaction solution to the gas, so that harmful substances in the gas are decomposed, and the practicability of the equipment is improved; comprising a straightening mechanism; the straightening mechanism is installed on the axis measurement profile, the pickling mechanism is installed on the axis measurement profile and located on the straightening mechanism, the air suction mechanism is located on the right side of the straightening mechanism, the decomposing mechanism is located on the right side of the decomposing mechanism, and the cleaning mechanism is located on the right side of the decomposing mechanism. The cleaning mechanism is located on the right side of the air suction mechanism.

Description

Technical Field

[0001] This utility model relates to the technical field of shaping devices for drill bit rolling, and in particular to a shaping device for drill bit rolling. Background Technology

[0002] The main purpose of drill bit rolling is to process drill bit materials into shapes and sizes that meet design requirements to satisfy the needs of drill bits in rock drilling, mining and other engineering projects. Through the rolling process, the density of drill bit materials can be increased and their microstructure properties can be improved, thereby enhancing the service life and performance of the drill bits.

[0003] For example, in the prior art represented by the shaping device for drill bit rolling disclosed in the utility model patent application number CN201922478150.4, its main structure includes a shaping frame, a feeding plate, an extrusion roller, an extrusion groove, a cutting groove, a torsion gear, and a feeding hole. The shaping for drill bit rolling is achieved through the cooperation of the shaping frame, feeding plate, extrusion roller, extrusion groove, cutting groove, torsion gear, and feeding hole.

[0004] Traditional forming equipment for drill bit rolling requires the removal of burrs and oxides from the drill bit surface during the forming process. Traditional grinding equipment generates dust in the working environment during the surface treatment of drill bits. Furthermore, traditional pickling processes make it difficult to collect and treat the gases generated by the reaction between the pickling solution and the drill bit surface. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a shaping device for cutting tool rolling. By activating the pickling mechanism, the burrs and oxides on the surface of the cutting tool are removed. During the pickling process, the gas generated during the pickling process is discharged into the decomposition mechanism by activating the suction mechanism. The decomposition mechanism sprays the gas with the reaction solution to decompose the harmful substances in the gas, thereby improving the practicality of the equipment.

[0006] This utility model discloses a forming device for rolling drill bits, including a straightening mechanism; it also includes an isometric profile, an pickling mechanism, a suction mechanism, a decomposition mechanism, and a cleaning mechanism. The straightening mechanism and the pickling mechanism are mounted on the isometric profile, with the pickling mechanism located above the straightening mechanism. The suction and cleaning mechanisms are both mounted on the isometric profile, with the suction mechanism located to the right of the straightening mechanism and the cleaning mechanism located to the right of the suction mechanism. The decomposition mechanism is located inside the isometric profile. The rolled drill bit is placed on the straightening mechanism, which straightens and conveys the drill bit. The isometric profile supports the drill bit. The pickling mechanism pickles the drill bit, removing burrs and oxides from its surface. During the pickling process, the suction mechanism discharges the gas generated during pickling to the decomposition mechanism, which sprays the gas with a reaction solution to decompose harmful substances in the gas. The drill bit is then discharged to the cleaning mechanism for cleaning, improving the practicality of the equipment.

[0007] Preferably, the straightening mechanism includes two sets of reducers, multiple straightening wheels, two sets of first motors, and two sets of electric cylinders. Each of the two reducers has multiple output ends. The lower reducer is mounted on an isometric surface, and the multiple straightening wheels are mounted on the output ends of the two reducers. The output ends of the two first motors are connected to the input ends of the two reducers. The upper reducer is mounted at the bottom of the two electric cylinders, and the tops of the two electric cylinders are mounted on the pickling mechanism. By extending the two sets of electric cylinders, the multiple straightening wheels fix the drill bit. By starting the two sets of first motors, the multiple straightening wheels rotate via the two sets of reducers, straightening and conveying the drill bit, thus improving the practicality of the equipment.

[0008] Preferably, the isometric profile includes a workbench, two sets of inspection doors, two sets of drainage plates, two sets of bearings, and two sets of support wheels. The workbench has an internal cavity, and two sets of inspection doors are located on the front wall of the workbench. The two sets of drainage plates are respectively installed at the top of the workbench, the outer rings of the two sets of bearings are respectively installed at the top of the workbench, and the two sets of support wheels are respectively installed on the inner rings of the two sets of bearings. By opening the two sets of inspection doors, it is convenient for staff to inspect and maintain the equipment inside the workbench. The workbench supports the two sets of drainage plates and the two sets of bearings. Pickling solution and sewage are discharged through the drainage plates. The two sets of bearings support the two sets of support wheels, and the two sets of support wheels support the drill bits, thereby improving the practicality of the equipment.

[0009] Preferably, the pickling mechanism includes a support frame, a supply tank, a pickling pump, a first pipe, and a first spray pipe. The supply tank and the pickling pump are both installed on the top of the support frame. The input end of the pickling pump is connected to the outer wall of the supply tank, and the output end of the pickling pump is connected to the input end of the first pipe. The first pipe is installed on the support frame, and the first spray pipe is located below the first pipe and inside the cavity of the workbench. The support frame supports the supply tank, the pickling pump, and the first pipe. By starting the pickling pump, the pickling solution in the supply tank is discharged into the first pipe and then discharged to the surface of the drill bit for pickling. The first spray pipe collects the waste pickling solution, improving the practicality of the equipment.

[0010] Preferably, the suction mechanism includes two sets of gas collecting pipes, a three-way pipe, a suction pump, and a second pipeline. Each of the two sets of gas collecting pipes has multiple input ends, and the two sets of gas collecting pipes are located on opposite sides of the first pipeline. The output ends of the two sets of gas collecting pipes are connected to the two input ends of the three-way pipe, the output end of the three-way pipe is connected to the input end of the suction pump, the output end of the suction pump is connected to the input end of the second pipeline, and the output end of the second pipeline is connected to the decomposition mechanism. By activating the suction pump, suction is generated, causing the acid washing reaction gases to pass through the two sets of gas collecting pipes, the suction pump, and the second pipeline, and then be discharged into the decomposition mechanism, thereby improving the equipment's performance.

[0011] Preferably, the decomposition mechanism includes a circulating pump, a second spray pipe, a decomposition tank, and a discharge pipe. The input end of the circulating pump is connected to the output end of the reaction solvent, the input end of the second spray pipe is connected to the output end of the circulating pump, the second spray pipe is installed at the top of the inner wall of the decomposition tank, the input end of the discharge pipe is connected to the lower outer wall of the decomposition tank, and a valve is installed on the output end of the discharge pipe. By starting the circulating pump, the reaction solvent is discharged through the second spray pipe, decomposing the acid washing reaction gas in the decomposition tank. The decomposed liquid and gas are discharged through the discharge pipe, improving the practicality of the equipment.

[0012] Preferably, the cleaning mechanism includes a filter box, a third pipe, a cleaning pump, a third spray pipe, and a blocking screen. The filter box is located inside the isometric section, and a filter plate is installed on the inner wall of the filter box. The inlet end of the third pipe is connected to the outer wall of the filter box, and the outlet end of the third pipe is connected to the inlet end of the cleaning pump. The outlet end of the cleaning pump is connected to the inlet end of the third spray pipe. The blocking screen is installed at the top of the filter box and is located below the third spray pipe. By starting the cleaning pump, the third pipe discharges the filtered cleaning liquid from the filter box through the third spray pipe to clean the pickled drill bit. The blocking screen blocks the debris falling from the drill bit, and the filter box collects and filters the cleaning liquid, improving the practicality of the equipment.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the rolled drill bit is placed on the straightening mechanism, the drill bit is straightened by starting the straightening mechanism, and the drill bit is conveyed at the same time. The drill bit is supported by the isometric surface, and the drill bit is pickled by starting the pickling mechanism to remove burrs and oxides from the surface of the drill bit. During the pickling process, the gas generated during the pickling process is discharged to the decomposition mechanism by starting the suction mechanism. The decomposition mechanism sprays the gas with the reaction solution to decompose the harmful substances in the gas. Then the drill bit is discharged to the cleaning mechanism and the drill bit is cleaned by starting the cleaning mechanism, thereby improving the practicality of the equipment. Attached Figure Description

[0014] Figure 1 This is an isometric sectional view of the present invention;

[0015] Figure 2 This is an isometric schematic diagram of the straightening mechanism of this utility model;

[0016] Figure 3 This is an isometric schematic diagram of the support mechanism of this utility model;

[0017] Figure 4 This is an isometric schematic diagram of the pickling mechanism of this utility model;

[0018] Figure 5 This is an isometric schematic diagram of the air intake mechanism of this utility model;

[0019] Figure 6 This is an isometric sectional view of the disassembly mechanism of this utility model;

[0020] Figure 7 This is an isometric schematic diagram of the cleaning mechanism of this utility model.

[0021] The attached diagram is labeled as follows: 01, Straightening mechanism; 11, Reducer; 12, Straightening wheel; 13, First motor; 14, Electric cylinder; 02, Support mechanism; 21, Workbench; 22, Inspection door; 23, Drainage plate; 24, Bearing; 25, Support wheel; 03, Pickling mechanism; 31, Support; 32, Supply tank; 33, Pickling pump; 34, First pipe; 35, First spray pipe; 04, Suction mechanism; 41, Air collection pipe; 42, T-connector; 43, Suction pump; 44, Second pipe; 05, Decomposition mechanism; 51, Circulation pump; 52, Second spray pipe; 53, Decomposition tank; 54, Discharge pipe; 06, Cleaning mechanism; 61, Filter box; 62, Third pipe; 63, Cleaning pump; 64, Third spray pipe; 65, Barrier screen. Detailed Implementation

[0022] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0023] Example 1

[0024] like Figure 1 As shown, a forming device for drill bit rolling includes a straightening mechanism 01; it also includes an isometric profile 02, a pickling mechanism 03, a suction mechanism 04, a disassembly mechanism 05, and a cleaning mechanism 06. The straightening mechanism 01 is mounted on the isometric profile 02, the pickling mechanism 03 is mounted on the isometric profile 02 and is located above the straightening mechanism 01, the suction mechanism 04 and the cleaning mechanism 06 are both mounted on the isometric profile 02, the suction mechanism 04 is located to the right of the straightening mechanism 01, the cleaning mechanism 06 is located to the right of the suction mechanism 04, and the disassembly mechanism 05 is located inside the isometric profile 02.

[0025] The rolled drill bit is placed on the straightening mechanism 01. The straightening mechanism 01 is activated to straighten the drill bit and simultaneously convey it. The drill bit is supported by the isometric section 02. The pickling mechanism 03 is activated to pickle the drill bit, removing burrs and oxides from its surface. During the pickling process, the gas generated during pickling is discharged to the decomposition mechanism 05 by the suction mechanism 04. The decomposition mechanism 05 sprays the gas with the reaction solution to decompose harmful substances in the gas. Afterward, the drill bit is discharged to the cleaning mechanism 06, which is activated to clean the drill bit, improving the practicality of the equipment.

[0026] like Figure 1 As shown, the straightening mechanism 01 includes two sets of reducers 11, multiple straightening wheels 12, two sets of first motors 13, and two sets of electric cylinders 14. The two sets of reducers 11 are respectively provided with multiple output ends. The lower reducer 11 is mounted on the isometric section 02. The multiple straightening wheels 12 are respectively mounted on the output ends of the two sets of reducers 11. The output ends of the two sets of first motors 13 are respectively connected to the input ends of the two sets of reducers 11. The upper reducer 11 is mounted on the bottom end of the two sets of electric cylinders 14. The top ends of the two sets of electric cylinders 14 are respectively mounted on the pickling mechanism 03.

[0027] like Figure 3As shown, the isometric section 02 includes a workbench 21, two sets of inspection doors 22, two sets of drainage plates 23, two sets of bearings 24, and two sets of support wheels 25. The workbench 21 has a cavity inside. Two sets of inspection doors 22 are provided on the front wall of the workbench 21. The two sets of drainage plates 23 are respectively installed on the top of the workbench 21. The outer rings of the two sets of bearings 24 are respectively installed on the top of the workbench 21. The two sets of support wheels 25 are respectively installed on the inner rings of the two sets of bearings 24.

[0028] By extending two sets of electric cylinders 14 respectively, multiple straightening rollers 12 are used to fix the drill bit. By starting two sets of first motors 13 respectively, multiple straightening rollers 12 are rotated through two sets of reducers 11. The drill bit is straightened and conveyed by multiple straightening rollers 12. By opening two sets of maintenance doors 22 respectively, it is convenient for staff to maintain the equipment in the workbench 21. The workbench 21 supports two sets of drainage plates 23 and two sets of bearings 24. Pickling solution and sewage are discharged through the drainage plates 23 respectively. The two sets of bearings 24 support two sets of support rollers 25 respectively. The two sets of support rollers 25 support the drill bit respectively, improving the practicality of the equipment.

[0029] Example 2

[0030] like Figures 4 to 6 As shown, based on Embodiment 1, it also includes an acid pickling mechanism 03, an air suction mechanism 04, and a decomposition mechanism 05. The acid pickling mechanism 03 includes a support 31, a liquid supply tank 32, an acid pickling pump 33, a first pipe 34, and a first spray pipe 35. The liquid supply tank 32 and the acid pickling pump 33 are both installed at the top of the support 31. The input end of the acid pickling pump 33 is connected to the outer wall of the liquid supply tank 32, and the output end of the acid pickling pump 33 is connected to the input end of the first pipe 34. The first pipe 34 is installed on the support 31, and the first spray pipe 35 is located below the first pipe 34 and is located in the cavity of the workbench 21. The air suction mechanism 04 includes two sets of air collecting pipes 41, a three-way pipe 42, an air suction pump 43, and a second pipe 44. The two sets of air collecting pipes 41 are respectively provided with multiple input ends, and... Two sets of gas collecting pipes 41 are located on both sides of the first pipe 34. The output ends of the two sets of gas collecting pipes 41 are connected to the two input ends of the three-way pipe 42. The output end of the three-way pipe 42 is connected to the input end of the suction pump 43. The output end of the suction pump 43 is connected to the input end of the second pipe 44. The output end of the second pipe 44 is connected to the decomposition mechanism 05. The decomposition mechanism 05 includes a circulation pump 51, a second spray pipe 52, a decomposition tank 53, and a discharge pipe 54. The input end of the circulation pump 51 is connected to the output end of the reaction solvent. The input end of the second spray pipe 52 is connected to the output end of the circulation pump 51. The second spray pipe 52 is installed at the top of the inner wall of the decomposition tank 53. The input end of the discharge pipe 54 is connected to the lower outer wall of the decomposition tank 53. A valve is provided on the output end of the discharge pipe 54.

[0031] The support frame 31 supports the supply tank 32, the pickling pump 33, and the first pipe 34. By starting the pickling pump 33, the pickling liquid in the supply tank 32 is discharged into the first pipe 34, and then discharged to the surface of the drill bit for pickling. The first spray pipe 35 collects the waste pickling liquid. By starting the suction pump 43, the pickling reaction gas is discharged into the decomposition mechanism 05 through the second pipe 44 via the two sets of gas collection pipes 41 and the suction pump 43. By starting the circulation pump 51, the reaction solvent is discharged through the second spray pipe 52 to decompose the pickling reaction gas in the decomposition tank 53. The decomposed liquid and gas are discharged through the discharge pipe 54, improving the practicality of the equipment.

[0032] Example 3

[0033] like Figure 7 As shown, based on Embodiment 1, a cleaning mechanism 06 is also included. The cleaning mechanism 06 includes a filter box 61, a third pipe 62, a cleaning pump 63, a third spray pipe 64, and a blocking screen 65. The filter box 61 is located inside the isometric section 02. A filter plate is provided on the inner wall of the filter box 61. The input end of the third pipe 62 is connected to the outer wall of the filter box 61, and the output end of the third pipe 62 is connected to the input end of the cleaning pump 63. The output end of the cleaning pump 63 is connected to the input end of the third spray pipe 64. The blocking screen 65 is installed at the top of the filter box 61 and is located below the third spray pipe 64.

[0034] By starting the cleaning pump 63, the cleaning solution filtered in the filter box 61 is discharged through the third spray pipe 64 via the third pipe 62 to clean the pickling tool after pickling. The blocking screen 65 blocks the debris falling from the tool, and the filter box 61 collects and filters the cleaning solution, thus improving the practicality of the equipment.

[0035] like Figures 1 to 7As shown, this utility model discloses a forming device for die rolling. During operation, two sets of electric cylinders 14 are extended to fix the die using multiple straightening rollers 12. Two sets of first motors 13 are started, each connected to a reducer 11, to rotate the multiple straightening rollers 12, which straighten and transport the die. Two sets of inspection doors 22 are opened to facilitate maintenance of the equipment on the workbench 21. The workbench 21 supports two sets of drainage plates 23 and two sets of bearings 24. Pickling solution and wastewater are discharged through the drainage plates 23. The two sets of bearings 24 support two sets of support rollers 25, which in turn support the die. A bracket 31 supports the supply tank 32, the pickling pump 33, and the first pipe 34. Starting the pickling pump 33 causes the supply tank... The pickling solution in tank 32 is discharged into the first pipe 34, and then discharged to the surface of the drill bit for pickling. The first spray pipe 35 collects the waste pickling solution. Then, by starting the suction pump 43, the pickling reaction gas is discharged into the decomposition mechanism 05 through the second pipe 44 via the two sets of gas collection pipes 41. After that, the reaction solvent is discharged through the second spray pipe 52 by starting the circulation pump 51 to decompose the pickling reaction gas in the decomposition tank 53. The decomposed liquid and gas are discharged through the discharge pipe 54. Finally, by starting the cleaning pump 63, the cleaning liquid filtered in the filter box 61 is discharged through the third spray pipe 64 via the third pipe 62 to clean the pickled drill bit. The blocking screen 65 blocks the debris falling on the drill bit. The filter box 61 collects and filters the cleaning liquid, improving the practicality of the equipment.

[0036] The reducer 11, first motor 13, electric cylinder 14, pickling pump 33, three-way pipe 42, circulation pump 51 and cleaning pump 63 of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0037] The main function achieved by this utility model is: to pickle the drill bit by activating the pickling mechanism 03, so that the burrs and oxides on the surface of the drill bit are removed; during the pickling process, the gas generated during the pickling process is discharged into the decomposition mechanism 05 by activating the air intake mechanism 04; and the gas is sprayed with the reaction solution by activating the decomposition mechanism 05, so that the harmful substances in the gas are decomposed, thereby improving the practicality of the equipment.

[0038] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A shaping device for a drill rod rolling, comprising a straightening mechanism (01); characterized in that, Also include the shaft section (02), pickling mechanism (03), suction mechanism (04), decomposition mechanism (05) and cleaning mechanism (06), straightening mechanism (01) is installed on the shaft section (02), pickling mechanism (03) is installed on the shaft section (02), pickling mechanism (03) is located above the straightening mechanism (01), suction mechanism (04) and cleaning mechanism (06) are installed on the shaft section (02), suction mechanism (04) is located on the right side of the straightening mechanism (01), cleaning mechanism (06) is located on the right side of the suction mechanism (04), decomposition mechanism (05) is located inside the shaft section (02).

2. A shaping device for rolling a drill rod as set forth in claim 1, wherein The straightening mechanism (01) comprises two groups of speed reducer (11), a plurality of straightening wheel (12), two groups of first motor (13) and two groups of electric cylinder (14), two groups of speed reducer (11) are respectively provided with a plurality of output ends, the lower speed reducer (11) is installed on the shaft section (02), a plurality of straightening wheel (12) are respectively installed on the output end of two groups of speed reducer (11), the output end of two groups of first motor (13) is connected with the input end of two groups of speed reducer (11), the upper speed reducer (11) is installed on the bottom end of two groups of electric cylinder (14), the top end of two groups of electric cylinder (14) is installed on the pickling mechanism (03) respectively.

3. The device according to claim 2, wherein the device is characterized by: The shaft section (02) comprises a workbench (21), two groups of maintenance doors (22), two groups of drainage plates (23), two groups of bearings (24) and two groups of support wheels (25), the inside of the workbench (21) is provided with a cavity, the front wall of the workbench (21) is provided with two groups of maintenance doors (22), two groups of drainage plates (23) are installed on the top end of the workbench (21), the outer ring of two groups of bearings (24) is installed on the top end of the workbench (21), two groups of support wheels (25) are installed on the inner ring of two groups of bearings (24) respectively.

4. The device according to claim 3, wherein the device is characterized by: The pickling mechanism (03) comprises a support (31), a liquid supply barrel (32), a pickling pump (33), a first pipeline (34) and a first spray pipe (35), the liquid supply barrel (32) and the pickling pump (33) are installed on the top end of the support (31), the input end of the pickling pump (33) is connected with the outer wall of the liquid supply barrel (32), the output end of the pickling pump (33) is connected with the input end of the first pipeline (34), the first pipeline (34) is installed on the support (31), the first spray pipe (35) is located below the first pipeline (34), and the first spray pipe (35) is located in the cavity of the workbench (21).

5. The apparatus according to claim 4, wherein the apparatus is characterized by: The suction mechanism (04) comprises two groups of gas collecting pipes (41), a three-way pipe (42), a suction pump (43) and a second pipeline (44), a plurality of input ends are formed in two groups of gas collecting pipes (41), and two groups of gas collecting pipes (41) are located on both sides of the first pipeline (34), the output end of two groups of gas collecting pipes (41) is connected with two groups of input end of the three-way pipe (42), the output end of the three-way pipe (42) is connected with the input end of the suction pump (43), the output end of the suction pump (43) is connected with the input end of the second pipeline (44), and the output end of the second pipeline (44) is connected with the decomposition mechanism (05).

6. The apparatus according to claim 1, wherein The decomposition mechanism (05) comprises a circulating pump (51), a second spraying pipe (52), a decomposition barrel (53) and a discharge pipe (54), the input end of the circulating pump (51) is connected with the output end of the reaction solvent, the input end of the second spraying pipe (52) is connected with the output end of the circulating pump (51), the second spraying pipe (52) is installed at the top end of the inner wall of the decomposition barrel (53), the input end of the discharge pipe (54) is connected with the lower outer wall of the decomposition barrel (53), and a valve is arranged on the output end of the discharge pipe (54).

7. The apparatus according to claim 1, wherein the apparatus is characterized by: The cleaning mechanism (06) comprises a filter box (61), a third pipeline (62), a cleaning pump (63), a third spraying pipe (64) and a blocking screen (65), the filter box (61) is located inside the axial section (02), a filter plate is arranged on the inner wall of the filter box (61), the input end of the third pipeline (62) is connected with the outer wall of the filter box (61), the output end of the third pipeline (62) is connected with the input end of the cleaning pump (63), the output end of the cleaning pump (63) is connected with the input end of the third spraying pipe (64), the blocking screen (65) is installed at the top end of the filter box (61), and the blocking screen (65) is located below the third spraying pipe (64).

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