Stamping die for processing new energy battery pack shell

By designing a stamping die that includes a fixing frame, cylinder, and demolding components, the problems of long die replacement time and lubrication hazards were solved, enabling rapid disassembly and convenient replacement of the die, thus improving production efficiency and safety.

CN223997089UActive Publication Date: 2026-03-17ANHUI YUYANG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The existing stamping dies for processing new energy battery pack casings have long replacement times, which affects production efficiency. Furthermore, the lubrication operation is complex and dangerous, resulting in high production costs.

Method used

A stamping die including a fixing frame, a cylinder, a disassembly assembly, and a demolding assembly was designed. The die can be quickly disassembled and replaced by a cylinder-driven connecting plate and a locking block structure, and the die can be easily demolded by a spring and ejector rod assembly, ensuring accurate positioning and safety of the die.

Benefits of technology

It improves the versatility and changeover efficiency of molds, avoids production interruptions, enhances production efficiency and safety, and reduces the need for manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stamping dies, and discloses a stamping die for processing a new energy battery pack shell, which comprises a fixing frame and a workbench, the top of the fixing frame is fixedly connected with a fixing plate, the outside of the fixing plate is fixedly connected with a cylinder, the end part of the cylinder is provided with a dismounting assembly, and the dismounting assembly is fixedly connected with the workbench. A lower mold is fixedly connected to the outer portion of the workbench, and a demolding assembly is installed in the lower mold. The dismounting assembly comprises a connecting plate, the top of the connecting plate is fixedly connected to the end of the air cylinder, and the bottom of the connecting plate is fixedly connected with a shell. According to the mold, by rotating the upper mold, the spring rods drive the trapezoidal clamping blocks to move downwards under the action of force, so that the circular clamping blocks slide in the sliding grooves until the circular clamping blocks are separated, the upper mold is separated from the connecting plate, replacement is convenient, various different forming assemblies can be matched, and the universality of the mold is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of stamping die technology, and in particular to a stamping die for processing the housing of new energy battery packs. Background Technology

[0002] With the continued growth in global demand for new energy vehicles and related energy storage equipment, the production technology of new energy electric vehicles is becoming increasingly mature, and electric vehicles are gradually becoming more common in people's lives. The battery system is the foundation for the normal operation of new energy electric vehicles, and the battery pack is one of the important components of the battery system, designed to protect and support the battery cells. The efficiency and quality stability of its manufacturing are becoming increasingly important.

[0003] As the primary protection for batteries, the battery casing of new energy vehicles undergoes a highly rigorous manufacturing process. Currently, battery casing production is mostly carried out using stamping equipment. Conventional stamping equipment requires additional lubrication structures during the stamping and stretching process to lubricate the punch and die, preventing difficulties in removing the battery casing and ensuring production efficiency. Since the punch is generally the upper die and the die is generally the lower die, lubrication of the lower die is more difficult than that of the upper die, and it is mostly done manually, which carries a certain degree of danger.

[0004] Currently used stamping dies for battery pack casing processing mostly have complex and fixed connections with the press. When changing dies, it often requires professional technicians to spend a lot of time and effort to disassemble numerous bolts, nuts and other connecting parts. In addition, the installation position of the die on the press needs to be repeatedly adjusted to ensure that it is precisely matched with the stamping action of the press. This can easily lead to excessive downtime of the production line, which seriously affects production efficiency and increases production costs. To address these issues, a stamping die for processing new energy battery pack casings is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a stamping die for processing the casing of new energy battery packs, aiming to improve the problem of long die replacement time and reduced production efficiency in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A stamping die for processing the housing of a new energy battery pack includes a fixed frame and a worktable. A fixed plate is fixedly connected to the top of the fixed frame, and a cylinder is fixedly connected to the outside of the fixed plate. A disassembly component is installed at the end of the cylinder. A lower die is fixedly connected to the outside of the worktable, and a demolding component is installed inside the lower die.

[0008] The disassembly assembly includes a connecting plate, the top of which is fixedly connected to the end of the cylinder, and the bottom of which is fixedly connected to a housing. A circular locking block is fixedly connected inside the housing, and a connecting column is rotatably connected inside the circular locking block. A sliding groove is provided on the outside of the connecting column.

[0009] As a further description of the above technical solution:

[0010] The demolding assembly includes a spring, which is fixedly connected inside the lower mold. A push rod is fixedly connected to the top of the spring, and a top plate is fixedly connected to the end of the push rod.

[0011] As a further description of the above technical solution:

[0012] A spring rod is fixedly connected inside the slide groove, and a trapezoidal locking block is fixedly connected to the end of the spring rod;

[0013] As a further description of the above technical solution:

[0014] The fixed frame is externally fixedly connected to a support rod, and the support rod is internally slidably connected to an upper mold.

[0015] As a further description of the above technical solution:

[0016] The lower mold has multiple through holes in its middle section, and the ejector rod is slidably connected inside the through holes.

[0017] As a further description of the above technical solution:

[0018] The upper mold is fixedly connected to the outside with a positioning pin, and the bottom of the connecting column is fixed to the outside of the upper mold.

[0019] As a further description of the above technical solution:

[0020] The lower mold has multiple positioning holes on its exterior, and the worktable is fixedly connected to the exterior with fixing bolts.

[0021] As a further description of the above technical solution:

[0022] The circular locking block is externally slidably connected to the inside of the slide groove, and the circular locking block is in contact with the surface of the trapezoidal locking block.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, when the mold is replaced, by rotating the upper mold, the spring rod will drive the trapezoidal block to move downward under the action of force, so that the circular block slides inside the slide groove until it is disengaged, so that the upper mold is separated from the connecting plate, which is convenient for replacement. It can be matched with a variety of different molding components, which greatly improves the versatility of the mold.

[0025] 2. In this utility model, the spring drives the push rod and the top plate to rise simultaneously, and the multiple top plates lift the molded battery pack shell that is attached to the cavity, so that the workpiece can be smoothly removed from the mold, avoiding production interruption caused by the workpiece being difficult to remove from the mold, and greatly improving production efficiency. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a stamping die for processing the housing of a new energy battery pack, as proposed in this utility model.

[0027] Figure 2 This is a schematic diagram of the fixing bolt of a stamping die for processing the housing of a new energy battery pack, as proposed in this utility model.

[0028] Figure 3 This is a schematic diagram of the spring structure of a stamping die for processing the housing of a new energy battery pack, as proposed in this utility model.

[0029] Figure 4 This is a schematic diagram of the connecting column of a stamping die for processing the casing of a new energy battery pack, as proposed in this utility model.

[0030] Legend:

[0031] 1. Fixing frame; 2. Connecting plate; 3. Upper mold; 4. Positioning pin; 5. Lower mold; 6. Workbench; 7. Support rod; 8. Fixing plate; 9. Cylinder; 10. Housing; 11. Fixing bolt; 12. Spring; 13. Top plate; 14. Top rod; 15. Through hole; 16. Circular locking block; 17. Slide groove; 18. Spring rod; 19. Trapezoidal locking block; 20. Connecting column; 21. Positioning hole. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 , Figure 2 and Figure 3This utility model provides an embodiment of a stamping die for processing new energy battery pack housings, including a fixed frame 1 and a worktable 6. A fixed plate 8 is fixedly connected to the top of the fixed frame 1, and a cylinder 9 is fixedly connected to the outside of the fixed plate 8. A disassembly component is installed at the end of the cylinder 9. The disassembly component allows for flexible adjustment of the die's function to meet the processing requirements of different battery pack housing models and processes, effectively improving the die's adaptability. A lower die 5 is fixedly connected to the outside of the worktable 6. A demolding component is installed inside the lower die 5. The demolding component allows the workpiece to be smoothly removed from the die, avoiding production interruptions caused by the difficulty in demolding the workpiece. The disassembly component includes a connecting plate 2. The top of the connecting plate 2 is fixedly connected to the end of the cylinder 9. The cylinder 9 drives the connecting plate 2 to impact the workpiece downwards. A housing 10 is fixedly connected to the bottom of the connecting plate 2. A circular locking block 16 is fixedly connected inside the housing 10. A connecting column 20 is rotatably connected inside the circular locking block 16. A sliding groove 17 is provided on the outside of the connecting column 20. A spring rod 18 is fixedly connected inside the slide groove 17, and a trapezoidal locking block 19 is fixedly connected to the end of the spring rod 18. By rotating, the circular locking block 16 slides in the slide groove 17. When it slides to the groove, the spring rod 18 drives the trapezoidal locking block 19 to engage. A support rod 7 is fixedly connected to the outside of the fixing frame 1. An upper mold 3 is slidably connected inside the support rod 7. By rotating the upper mold 3, the spring rod 18 will drive the trapezoidal locking block 19 downward under the action of force, so that the circular locking block 16 slides inside the slide groove 17 until it disengages, separating the upper mold 3 from the connecting plate 2. This facilitates the replacement of stamping die components of different shapes and sizes for different battery pack designs, making replacement more convenient and effectively improving the adaptability of the mold. A positioning pin 4 is fixedly connected to the outside of the upper mold 3. The positioning pin 4 can effectively prevent the mold from shifting during the stamping process. The bottom of the connecting column 20 is fixed to the outside of the upper mold 3. The circular locking block 16 is externally slidably connected to the inside of the slide groove 17. The circular locking block 16 is in contact with the surface of the trapezoidal locking block 19. The trapezoidal locking block 19 is used to fix the circular locking block 16 to prevent the mold from falling off during stamping and causing an accident that threatens the personal safety of the workers.

[0034] Reference Figure 2 and Figure 3The demolding assembly includes a spring 12, which is fixedly connected inside the lower mold 5. A push rod 14 is fixedly connected to the top of the spring 12, and a top plate 13 is fixedly connected to the end of the push rod 14. The upper mold 3 is driven downwards by a cylinder 9 to impact. Under the impact force, the spring 12 slides downwards along with the top plate 13. After the impact is complete, the spring 12 drives the push rod 14 and the top plate 13 to rise simultaneously, and the multiple top plates 13 lift the molded battery pack housing adhered to the cavity, allowing the adhered portion between the battery pack housing and the lower mold 5 to detach promptly. Multiple through holes 15 are opened in the middle of the lower mold 5, and the push rod 14 is slidably connected inside the through holes 15. Multiple positioning holes 21 are opened on the outside of the lower mold 5. After the mold needs repair, adjustment, or replacement of parts, it needs to be reinstalled and adjusted. The presence of positioning pins 4 and positioning holes 21 allows the mold to quickly and accurately return to its original installation position, ensuring repeatability. Fixing bolts 11 are fixedly connected to the outside of the worktable 6.

[0035] Working principle: By rotating the upper mold 3, the spring rod 18, under the action of force, will drive the trapezoidal locking block 19 downward, causing the circular locking block 16 to slide inside the slide groove 17 until it disengages, separating the upper mold 3 from the connecting plate 2. This facilitates the replacement of stamping die components of different shapes and sizes for different battery pack designs, making replacement more convenient and effectively improving the adaptability of the mold. During stamping, the positioning pin 4 is a key component that ensures the precise installation of each component of the mold by aligning with the positioning hole 21. Under high-speed stamping, it can effectively prevent the mold from shifting during the stamping process. The cylinder 9 drives the upper mold 3 to impact downward. Under the action of the stamping force, the spring 12 slides downward with the top plate 13. After the stamping is completed, the spring 12 drives the ejector rod 14 and the top plate 13 to rise simultaneously. The multiple top plates 13 lift the formed battery pack shell that is attached to the cavity, so that the glued part between the battery pack shell and the lower mold 5 is separated in time, making it convenient for the staff to directly remove the battery pack shell without the need for manual tools.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stamping die for processing a new energy battery pack shell, comprising a fixing frame (1) and a workbench (6), characterized in that: The top of the fixing frame (1) is fixedly connected with a fixed plate (8), the outer part of the fixed plate (8) is fixedly connected with a pneumatic cylinder (9), the end of the pneumatic cylinder (9) is provided with a dismounting assembly, the outer part of the workbench (6) is fixedly connected with a lower mold (5), and the inner part of the lower mold (5) is provided with a demolding assembly. The dismounting assembly comprises a connecting plate (2), the top of the connecting plate (2) is fixedly connected with the end of the pneumatic cylinder (9), the bottom of the connecting plate (2) is fixedly connected with a shell (10), the inner part of the shell (10) is fixedly connected with a round clamping block (16), the inner part of the round clamping block (16) is rotatably connected with a connecting column (20), and the outer part of the connecting column (20) is provided with a sliding groove (17).

2. The stamping die for processing a new energy battery pack shell according to claim 1, characterized in that: The demolding assembly comprises a spring (12), the spring (12) is fixedly connected with the inner part of the lower mold (5), the top of the spring (12) is fixedly connected with a top rod (14), and the end of the top rod (14) is fixedly connected with a top plate (13).

3. The stamping die for processing a new energy battery pack shell according to claim 1, characterized in that: The inner part of the sliding groove (17) is fixedly connected with a spring rod (18), and the end of the spring rod (18) is fixedly connected with a trapezoidal clamping block (19).

4. The stamping die for processing a new energy battery pack shell according to claim 1, characterized in that: The outer part of the fixing frame (1) is fixedly connected with a supporting rod (7), and the inner part of the supporting rod (7) is slidably connected with an upper mold (3).

5. The stamping die for processing a new energy battery pack shell according to claim 2, characterized in that: The middle part of the lower mold (5) is provided with a plurality of through holes (15), and the top rod (14) is slidably connected with the inner part of the through holes (15).

6. The stamping die for processing a new energy battery pack shell according to claim 4, characterized in that: The outer part of the upper mold (3) is fixedly connected with a positioning pin (4), and the bottom of the connecting column (20) is fixed to the outer part of the upper mold (3).

7. The stamping die for processing a new energy battery pack shell according to claim 2, characterized in that: The outer part of the lower mold (5) is provided with a plurality of positioning holes (21), and the outer part of the workbench (6) is fixedly connected with a fixed bolt (11).

8. The stamping die for processing a new energy battery pack shell according to claim 3, characterized in that: The outer part of the round clamping block (16) is slidably connected with the inner part of the sliding groove (17), and the surface of the round clamping block (16) is in contact with the trapezoidal clamping block (19).