Large shear line

By introducing conveying and adjusting structures into large shearing lines, the problems of inconvenient rebar conveying and cutting are solved, enabling convenient rebar conveying and length adjustment, and improving the efficiency and flexibility of the shearing lines.

CN223997192UActive Publication Date: 2026-03-17SHANDONG MIDDLE ROAD BRIDGE EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The existing large-scale shearing lines are not perfect in terms of conveying and cutting steel bars, and it is not convenient to adjust the cutting of steel bars of different lengths.

Method used

A large shearing line including a conveying structure and an adjusting structure was designed. The conveying structure uses a servo motor to drive a rotating roller to convey steel bars, and the adjusting structure uses a servo motor and a bidirectional lead screw to adjust the position of the cutting head to achieve convenient cutting.

Benefits of technology

It enables convenient conveying and cutting of reinforcing bars, and allows for adjustment of the cutting length as needed, thus improving the practicality and convenience of the cutting line.

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Abstract

The utility model belongs to the technical field of steel bar machining, and particularly relates to a large shear line which comprises a support. The conveying structure comprises a rotating roller, a first gear, a first synchronous belt, a first special-shaped tooth, a rack, a conveying rod, a first servo motor, a second special-shaped tooth, a third special-shaped tooth, a second synchronous belt, a second gear, a rotating disc, a first connecting rod and a second connecting rod. According to the steel bar cutting device, the conveying structure is arranged, the first servo motor drives the rotating roller to convey a steel bar to the bottom of the cutting head, the first servo motor is reversely rotated to enable the steel bar to abut against the lifted mounting base, the second special-shaped teeth drive the third special-shaped teeth to intermittently move, and therefore the cutting head is driven to cut off the steel bar; and after the mounting base descends, the first special-shaped teeth drive the racks to ascend, the reinforcing steel bars are arranged outside the support, the device has the function of conveniently conveying and cutting the reinforcing steel bars, and the practicability of the shearing line is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of steel bar processing technology, specifically a large shearing line. Background Technology

[0002] Large-scale shearing lines are a combination of equipment specifically designed for the automated shearing of reinforcing bars. They are widely used in: building construction (where their efficient and precise shearing capabilities significantly improve project progress and quality in the construction of high-rise buildings, large bridges, and water conservancy projects), reinforcing bar processing and distribution centers (efficiently processing reinforcing bars of various lengths to meet the needs of large-scale reinforcing bar processing), national nuclear power construction, liquefied natural gas projects (these large infrastructure projects require a large amount of reinforcing bar processing), highways, railways (processing reinforcing bars of various specifications to ensure construction progress and quality), and other fields.

[0003] However, the existing device is not perfect in terms of conveying and cutting steel bars, and it is not convenient enough in terms of adjusting the cutting of steel bars of different lengths. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model addresses the defects of imperfect shearing line conveying and cutting.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a large shearing line according to this utility model, including a support;

[0006] A conveying structure is installed on the top of the support;

[0007] An adjustment mechanism is installed at the middle position of the bracket;

[0008] An electric push rod is installed on one side of the top of the bracket, and a cutting head is provided on the top of the electric push rod; an organic body is provided on the outside of the bracket.

[0009] Preferably, the conveying structure includes a rotating roller, a first gear, a first synchronous belt, a first shaped gear, a rack, a conveying rod, a first servo motor, a second shaped gear, a third shaped gear, a second synchronous belt, a second gear, a turntable, a first connecting rod, and a second connecting rod. Both ends of the rotating roller are mounted on the top of the support frame. There are six sets of rotating rollers. Four sets of rotating rollers have first gears mounted on the exterior of the supports on both sides. One set of rotating rollers has a first gear mounted on the exterior of one support frame. A first synchronous belt is mounted on the exterior of each first gear. A first shaped gear is mounted at the middle position of the first synchronous belt. The device comprises a toothed structure, wherein a rack is provided on one side of the first irregular tooth, a conveying rod is installed on one side of the rack, a first servo motor is provided on one side of a set of rotating rollers, a second irregular tooth is provided on the side of the set of rotating rollers away from the first servo motor, a third irregular tooth is provided on one side of the second irregular tooth, a second synchronous belt is installed on the outer wall of the third irregular tooth, a second gear is installed on the side of the second synchronous belt away from the third irregular tooth, a turntable is provided on one side of the second gear, a first connecting rod is installed on the side of the turntable away from the second gear, and a second connecting rod is installed at the bottom of the first connecting rod.

[0010] Preferably, the bracket is connected to the rotating roller via a shaft, the bracket is connected to the rack via a shaft, the bracket is slidably connected to the conveyor rod, the bracket is mounted to the first servo motor, and the bracket is connected to the third non-standard tooth via a shaft.

[0011] Preferably, one set of the rotating rollers is fixedly connected to the output end of the first servo motor, another set of the rotating rollers is integrally connected to the second non-standard tooth, and the other five sets of the rotating rollers are integrally connected to the first gear, and the first gear is meshed with the first synchronous belt.

[0012] Preferably, the first synchronous belt is engaged with the first non-standard tooth, a set of first synchronous belts is engaged with the second non-standard tooth, the first non-standard tooth is engaged with the rack, the second non-standard tooth is engaged with the third non-standard tooth, and the third non-standard tooth is engaged with the second synchronous belt.

[0013] Preferably, the second synchronous belt is meshed with the second gear, the second gear is integrally connected with the turntable, the turntable is connected to the first connecting rod via a shaft, and the first connecting rod is connected to the second connecting rod via a shaft.

[0014] Preferably, the adjustment structure includes a mounting base, a second servo motor, a bidirectional lead screw, an internal threaded block, a third connecting rod, a connecting block, a baffle, and a pin. The mounting base is installed at the middle position of the bracket. The second servo motor is installed on one side of the mounting base, and the bidirectional lead screw is installed on one side of the second servo motor. The outer wall of the bidirectional lead screw is equipped with an internal threaded block. The third connecting rod is installed on both sides of the internal threaded block. The top of the third connecting rod is equipped with a connecting block, and the top of the connecting block is welded with a baffle. The bottom of the mounting base has a pin extending through it.

[0015] Preferably, the mounting base is rotatably connected to the bidirectional lead screw, the mounting base is slidably connected to the baffle, the mounting base is not connected to the pin, the output end of the second servo motor is fixedly connected to the bidirectional lead screw, the bidirectional lead screw is threadedly connected to the internal thread block, the internal thread block is connected to the third connecting rod through a shaft, and the third connecting rod is connected to the connecting block through a shaft.

[0016] The beneficial effects of this utility model are:

[0017] 1. This utility model provides a large-scale shearing line. Through the combined use of the above-mentioned structures, this utility model has the following beneficial effects: by setting up a conveying structure, the first servo motor drives the rotating roller to convey the steel bar to the bottom of the cutting head. The first servo motor reverses to make the steel bar contact the raised mounting seat. The second special-shaped tooth drives the third special-shaped tooth to move intermittently, thereby driving the cutting head to cut the steel bar. After the mounting seat falls, the first special-shaped tooth drives the rack to rise and place the steel bar outside the support. This realizes that the device has the function of convenient conveying and cutting steel bars, and improves the practicality of the shearing line.

[0018] By incorporating an adjustment mechanism, the pin is positioned outside the second servo motor, and the sliding mounting base is adjusted to the desired position. The pin serves to fix the position of the mounting base, while the second servo motor drives the baffle to rise and fall inside the mounting base. This enables the device to easily adjust the length of the cut rebar, improving the convenience of the cutting line. Attached Figure Description

[0019] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0020] Figure 1 This is a top-view perspective view of the entire utility model.

[0021] Figure 2 This is a perspective view of the conveying structure in this utility model;

[0022] Figure 3This is a perspective view of the adjustment structure in this utility model;

[0023] Figure 4 This is a perspective view of the bracket in this utility model;

[0024] Figure 5 This is a perspective view of the entire invention from below.

[0025] Figure 6 This utility model Figure 1 An enlarged diagram at point A;

[0026] Figure 7 This utility model Figure 1 Enlarged diagram at point B.

[0027] Legend:

[0028] 1. Support frame; 2. Conveying structure; 201. Rotating roller; 202. First gear; 203. First synchronous belt; 204. First shaped gear; 205. Rack; 206. Conveying rod; 207. First servo motor; 208. Second shaped gear; 209. Third shaped gear; 210. Second synchronous belt; 211. Second gear; 212. Turntable; 213. First connecting rod; 214. Second connecting rod; 3. Adjusting structure; 301. Mounting base; 302. Second servo motor; 303. Bidirectional lead screw; 304. Internal thread block; 305. Third connecting rod; 306. Connecting block; 307. Baffle; 308. Pin; 4. Electric push rod; 5. Cutting head; 6. Machine body. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] Specific implementation examples are given below.

[0031] Please see Figures 1-7 This utility model provides a large shearing line, including a support 1; during operation, a conveying structure 2 is installed on the top of the support 1, an adjustment structure 3 is installed at the middle position of the support 1, an electric push rod 4 is installed on one side of the top of the support 1, and a cutting head 5 is provided on the top of the electric push rod 4; an organic body 6 is provided on the outside of the support 1.

[0032] Furthermore, such as Figure 1 and Figure 2As shown, the conveying structure 2 includes a rotating roller 201, a first gear 202, a first synchronous belt 203, a first irregular tooth 204, a rack 205, a conveying rod 206, a first servo motor 207, a second irregular tooth 208, a third irregular tooth 209, a second synchronous belt 210, a second gear 211, a turntable 212, a first connecting rod 213, and a second connecting rod 214. Both ends of the rotating roller 201 are mounted on the top of the bracket 1. There are six sets of rotating rollers 201. The first gear 202 is mounted on the outside of the bracket 1 on both sides of four sets of rotating rollers 201, and the first gear 202 is mounted on one side of one set of rotating rollers 201. A first gear 202 is mounted on the outside of the bracket 1. A first synchronous belt 203 is mounted on the outside of the first gear 202. A first irregular tooth 204 is mounted at the middle position of the first synchronous belt 203. A rack 205 is provided on one side of the first irregular tooth 204. A transmission rod 206 is mounted on one side of the rack 205. A first servo motor 207 is provided on one side of a set of rotating rollers 201. A second irregular tooth 208 is provided on the side of the set of rotating rollers 201 away from the first servo motor 207. A third irregular tooth 209 is provided on one side of the second irregular tooth 208. A second synchronous belt 210 is installed on the wall. A second gear 211 is installed on the side of the second synchronous belt 210 away from the third non-standard tooth 209. A turntable 212 is provided on one side of the second gear 211. A first connecting rod 213 is installed on the side of the turntable 212 away from the second gear 211. A second connecting rod 214 is installed at the bottom of the first connecting rod 213. The bracket 1 is connected to the rotating roller 201 via a shaft. The bracket 1 is connected to the rack 205 via a shaft. The bracket 1 is slidably connected to the conveyor rod 206. The bracket 1 is installed and connected to the first servo motor 207. The bracket 1 is connected to the third non-standard tooth 209 via a shaft. The connection is as follows: the first synchronous belt 203 is engaged with the first non-standard tooth 204; the first synchronous belt 203 is engaged with the second non-standard tooth 208; the first non-standard tooth 204 is engaged with the rack 205; the second non-standard tooth 208 is engaged with the third non-standard tooth 209; the third non-standard tooth 209 is engaged with the second synchronous belt 210; the second synchronous belt 210 is engaged with the second gear 211; the second gear 211 is integrated with the turntable 212; the turntable 212 is connected to the first connecting rod 213 via a shaft; and the first connecting rod 213 is connected to the second connecting rod 214 via a shaft. During operation, the first servo motor 207 drives the rotating roller 201 to convey the steel bar to the bottom of the cutting head 5. The first servo motor 207 reverses to make the steel bar contact the raised mounting base 301. The second profile tooth 208 drives the third profile tooth 209 to move intermittently, thereby driving the cutting head 5 to cut the steel bar. After the mounting base 301 falls, the first profile tooth 204 drives the rack 205 to rise, placing the steel bar outside the bracket 1. This realizes that the device has the function of facilitating the conveying and cutting of steel bars.

[0033] Furthermore, such as Figure 1 and Figure 3As shown, the adjustment structure 3 includes a mounting base 301, a second servo motor 302, a bidirectional lead screw 303, an internal thread block 304, a third connecting rod 305, a connecting block 306, a baffle 307, and a pin 308. The mounting base 301 is installed in the middle of the bracket 1. The second servo motor 302 is installed on one side of the mounting base 301. The bidirectional lead screw 303 is installed on one side of the second servo motor 302. The external wall of the bidirectional lead screw 303 is equipped with internal thread blocks 304. The third connecting rod 305 is installed on both sides of the internal thread block 304. The connecting block 306 is installed on the top of the third connecting rod 305. The baffle 307 is welded to the top of the connecting block 306. The pin 308 passes through the bottom of the mounting base 301. During operation, the pin 308 is placed outside the second servo motor 302, and the sliding mounting base 301 is adjusted to the desired position. The pin 308 has the function of fixing the position of the mounting base 301. The second servo motor 302 drives the baffle 307 to rise and fall inside the mounting base 301, thus enabling the device to easily adjust the length of the cutting steel bars.

[0034] Working principle: Place the pin 308 outside the mounting base 301, push the mounting base 301 to slide it inside the bracket 1, adjust it to the desired position, insert the pin 308 through the mounting base 301 and the bracket 1, place the steel bar at the top of the rotating roller 201, start the first servo motor 207, the first servo motor 207 drives a set of rotating rollers 201 and the second irregular tooth 208 to rotate, the second irregular tooth 208 drives the first gear 202 and the first irregular tooth 204 to rotate through the first synchronous belt 203. The first gear 202 drives the other five sets of rotating rollers 201 to rotate synchronously via the first synchronous belt 203, thereby conveying the steel bars to the bottom of the cutting head 5. This activates the second servo motor 302, which drives the bidirectional lead screw 303 to rotate inside the mounting base 301. The bidirectional lead screw 303 drives two sets of internal threaded blocks 304 to move closer together, which, through the third connecting rod 305 and connecting block 306, causes the baffle 307 to slide inside the mounting base 301. This causes the baffle 307 to rise, reversing the first servo motor 207. The first end of the reinforcing bar comes into contact with the first servo motor 207, while the second irregular tooth 208 drives the third irregular tooth 209 to rotate intermittently. The third irregular tooth 209 drives the second gear 211 to rotate via the second synchronous belt 210. The second gear 211 drives the turntable 212 to rotate. The turntable 212 drives the second connecting rod 214 to slide up and down inside the machine body 6 via the first connecting rod 213. The second connecting rod 214 drives the cutting head 5 to move downward, starting the machine body 6 and cutting the uneven reinforcing bar with the cutting head 5. The second connecting rod 214 then drives it to rise, reverses the second servo motor 302, and drives the baffle 307 to fall. The steel bar is transported to the side away from the cutting head 5. The first special tooth 204 drives the rack 205 to move intermittently. The rack 205 drives the conveyor rod 206 to rise on the top of the support 1. The top of the conveyor rod 206 is sloping, pushing the cut steel bar to the outside of the support 1. The electric push rod 4 is activated, and the cut steel bar waste and residue are pushed to the outside of the support 1. Thus, the simultaneous processing of multiple steel bars is completed.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A large-scale shearing line comprising a support (1), characterized in that: The top of the support (1) is provided with a conveying structure (2); The middle of the support (1) is provided with an adjusting structure (3); The side of the top of the support (1) is provided with an electric push rod (4), and the top of the electric push rod (4) is provided with a cutting head (5); the outside of the support (1) is provided with an organism (6).

2. A large shear line according to claim 1, characterized in that: The conveying structure (2) comprises rotating rollers (201), first gears (202), first synchronous belts (203), first special-shaped teeth (204), racks (205), conveying rods (206), first servo motors (207), second special-shaped teeth (208), third special-shaped teeth (209), second synchronous belts (210), second gears (211), rotating discs (212), first connecting rods (213) and second connecting rods (214), both ends of the rotating roller (201) are installed on the top of the support (1), the rotating roller (201) is provided with six groups, four groups of the rotating rollers (201) are provided with the first gears (202) on the outside of the supports (1) on the two sides, one group of the rotating rollers (201) is provided with the first gear (202) on the outside of the support (1) on one side, the outside of the first gear (202) is provided with the first synchronous belt (203), the middle of the first synchronous belt (203) is provided with the first special-shaped tooth (204), one side of the first special-shaped tooth (204) is provided with the rack (205), one side of the rack (205) is provided with the conveying rod (206), one side of one group of the rotating rollers (201) is provided with the first servo motor (207), one side of one group of the rotating rollers (201) away from the first servo motor (207) is provided with the second special-shaped tooth (208), one side of the second special-shaped tooth (208) is provided with the third special-shaped tooth (209), the outer wall of the third special-shaped tooth (209) is provided with the second synchronous belt (210), one side of the second synchronous belt (210) away from the third special-shaped tooth (209) is provided with the second gear (211), one side of the second gear (211) is provided with the rotating disc (212), one side of the rotating disc (212) away from the second gear (211) is provided with the first connecting rod (213), and the bottom of the first connecting rod (213) is provided with the second connecting rod (214).

3. A large shear line according to claim 2, characterized in that: The support (1) is connected with the rotating roller (201) through a shaft, the support (1) is connected with the rack (205) through a shaft, the support (1) is connected with the conveying rod (206) in a sliding mode, and the support (1) is connected with the first servo motor (207) in an installation mode.

4. A large shear line according to claim 2, wherein: One group of the rotating rollers (201) is fixedly connected with the output end of the first servo motor (207), one group of the rotating rollers (201) is integrally connected with the second special-shaped tooth (208), and the other five groups of the rotating rollers (201) are integrally connected with the first gear (202), and the first gear (202) is in meshing connection with the first synchronous belt (203).

5. A large shear line according to claim 2, characterized in that: The first synchronous belt (203) is meshed with the first profiled tooth (204), a group of first synchronous belts (203) is meshed with the second profiled tooth (208), the first profiled tooth (204) is meshed with the rack (205), the second profiled tooth (208) is meshed with the third profiled tooth (209), and the third profiled tooth (209) is meshed with the second synchronous belt (210).

6. A large shear line according to claim 2, wherein: The second synchronous belt (210) is meshed with the second gear (211), the second gear (211) is integrally connected with the rotating disc (212), the rotating disc (212) is connected with the first connecting rod (213) through a shaft, and the first connecting rod (213) is connected with the second connecting rod (214) through a shaft.

7. A large shear line according to claim 1, characterized in that: The adjusting structure (3) comprises a mounting seat (301), a second servo motor (302), a bidirectional screw rod (303), an internally threaded block (304), a third connecting rod (305), a connecting block (306), a baffle (307) and a bolt (308), the mounting seat (301) is installed at the middle position of the support (1), one side of the mounting seat (301) is provided with the second servo motor (302), one side of the second servo motor (302) is provided with the bidirectional screw rod (303), the outer wall of the bidirectional screw rod (303) is provided with the internally threaded block (304), both sides of the internally threaded block (304) are provided with the third connecting rod (305), the top of the third connecting rod (305) is provided with the connecting block (306), the top end of the connecting block (306) is welded with the baffle (307), and the bottom of the mounting seat (301) penetrates the bolt (308).

8. A large shear line according to claim 7, characterized in that: The mounting seat (301) is rotationally connected with the bidirectional screw rod (303), the mounting seat (301) is slidingly connected with the baffle (307), the mounting seat (301) is abutted with the bolt (308) and is not connected, the output end of the second servo motor (302) is fixedly connected with the bidirectional screw rod (303), the bidirectional screw rod (303) is threadedly connected with the internally threaded block (304), the internally threaded block (304) is connected with the third connecting rod (305) through a shaft, and the third connecting rod (305) is connected with the connecting block (306) through a shaft.