Manufacturing and forming equipment for heat insulation foam

By designing an electric turntable and cutting components for the molding of thermal insulation foam, the problem of waste material during cutting was solved, and efficient cutting and rapid disassembly were achieved, thus improving the molding efficiency of foam.

CN223998616UActive Publication Date: 2026-03-17宁波致微新材料科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing cutting and forming equipment generates a large amount of waste when cutting thermal insulation foam, which is difficult to process and leads to resource waste.

Method used

A heat-insulating foam manufacturing and molding device was designed, which includes an electric turntable and a cutting component. The cutting mold and cutting sleeve are driven by a hydraulic cylinder to achieve precise cutting of the foam, and a material picking component is provided to facilitate the quick removal of scrap materials.

Benefits of technology

It achieves efficient cutting of thermal insulation foam, reduces waste of scrap materials, and improves molding and cutting efficiency as well as the application efficiency of foam.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223998616U_ABST
Patent Text Reader

Abstract

The utility model discloses heat insulation foam manufacturing and forming equipment which comprises an electric rotary table, a connecting arm is connected to the rotating end of the top of the electric rotary table, a hydraulic air cylinder is installed on the inner side of the connecting arm, a telescopic rod is connected to the telescopic end of the hydraulic air cylinder, and a welding plate is welded to the bottom end of the telescopic rod. A welding plate is welded to the bottom end of the telescopic rod, a cutting mold is welded to the bottom end of the welding plate, the outer side of the telescopic rod is rotationally sleeved with a fixing sleeve, the outer side of the fixing sleeve is in threaded connection with a fixing screw rod, and a sliding plate is welded to the outer side of the fixing sleeve. And meanwhile, the cutting sleeve is driven to cut leftover materials of the foam at the bottom, so that the heat insulation foam needing to be formed and the leftover materials left after cutting can be rapidly cut, it is guaranteed that corner strips of the foam cannot be wasted while the forming and cutting efficiency is guaranteed, and the foam application efficiency is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of thermal insulation foam technology, specifically to a molding equipment for manufacturing thermal insulation foam. Background Technology

[0002] Thermal insulation foam is a material with good thermal insulation properties. It is a foam material with a closed-cell structure made of polymer materials such as plastics as the base material and through a special process. It contains a large number of tiny air bubbles inside. These air bubbles are independent and sealed, which can effectively prevent heat transfer. The main types are polyurethane thermal insulation foam, polystyrene thermal insulation foam, and polyethylene thermal insulation foam. Thermal insulation foam needs to be cut into different shapes when placed in different locations to facilitate filling.

[0003] However, existing cutting and forming devices generate a large amount of waste material during cutting. These scraps are difficult to process again, resulting in a large amount of waste material being wasted. In order to avoid the above-mentioned technical problems, it is necessary to provide a device for manufacturing and forming thermal insulation foam to overcome the defects in the prior art. Utility Model Content

[0004] This utility model provides a molding equipment for manufacturing thermal insulation foam, which can effectively solve the problem mentioned in the background art that existing cutting and molding devices generate a large amount of waste material during cutting, and these scraps are difficult to process again, resulting in a large amount of waste material being wasted.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a molding equipment for manufacturing thermal insulation foam, including an electric turntable, wherein a cutting component is installed on the top of the electric turntable;

[0006] The cutting assembly includes a connecting arm, a hydraulic cylinder, a telescopic rod, a welding plate, a cutting mold, a fixing sleeve, a fixing screw, a sliding plate, a sliding groove plate, a positioning screw, a height screw, a cutting sleeve, and an operating table.

[0007] The top rotating end of the electric turntable is connected to a connecting arm, the inner side of the connecting arm is equipped with a hydraulic cylinder, the telescopic end of the hydraulic cylinder is connected to a telescopic rod, the bottom end of the telescopic rod is welded with a welding plate, and the bottom end of the welding plate is welded with a cutting mold.

[0008] A fixed sleeve is rotatably sleeved on the outer side of the telescopic rod. A fixed screw is threadedly connected to the outer side of the fixed sleeve. A sliding plate is welded to the outer side of the fixed sleeve. A sliding groove plate is slidably sleeved on the outer side of the sliding plate. A positioning screw is threadedly connected to the top of the sliding groove plate. A height screw is threadedly connected to one end face of the sliding groove plate. A cutting sleeve is welded to the bottom of the height screw. An operating table is provided at the bottom of the cutting mold.

[0009] Preferably, a movable groove is provided on the inner side of the fixed sleeve at the position corresponding to the telescopic rod, and the outer diameter of the telescopic rod is equal to the inner diameter of the movable groove.

[0010] Preferably, an installation groove is provided on the inner side of the connecting arm at the position corresponding to the hydraulic cylinder, and the hydraulic cylinder is embedded in the inner side of the connecting arm through the installation groove.

[0011] Preferably, a handle is welded to the top of the height screw, and the input ends of the electric turntable and the hydraulic cylinder are electrically connected to the output end of an external controller.

[0012] Preferably, a material handling component is provided on one side of the electric turntable;

[0013] The material handling assembly includes a material handling platform, a enclosure, a mounting frame, an air duct, a fan, and an air guide cover;

[0014] A material handling platform is provided on one side of the electric turntable. A barrier is installed on the top of the material handling platform. An installation frame is installed on the top of the material handling platform. An air duct is welded at the middle of the top of the installation frame. A fan is installed at the top of the air duct. An air guide cover is installed at the bottom of the air duct.

[0015] Preferably, the air outlet of the fan is connected to the air duct, and the input of the fan is electrically connected to the output of an external controller.

[0016] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.

[0017] 1. Equipped with a cutting component, the bottom end of the cutting sleeve is adjusted to the same horizontal position as the bottom end of the cutting mold. At this time, the operator controls the hydraulic cylinder to press down, cutting the bottom foam through the cutting mold, and at the same time, the cutting sleeve will cut the scraps of the bottom foam. This allows for the rapid cutting of the required heat insulation foam and the remaining scraps, ensuring forming and cutting efficiency while also ensuring that the foam scraps are not wasted, further improving the application efficiency of foam.

[0018] 2. Equipped with a material handling component, the cutting mold and the internal foam are rotated to the top of the material handling platform. Then, the fan can be turned on, and high-speed air will be blown through the air duct and air guide hood to the cutting mold and the foam inside the cutting sleeve. The cut foam can then be blown to the material handling platform, thus enabling rapid material disassembly and further improving cutting efficiency. Attached Figure Description

[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0020] In the attached diagram:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the cutting component of this utility model;

[0023] Figure 3 This is a schematic diagram of the installation structure of the sliding groove plate of this utility model;

[0024] Figure 4 This is a schematic diagram of the material handling component of this utility model;

[0025] Labels in the diagram: 1. Electric turntable;

[0026] 2. Cutting assembly; 201. Connecting arm; 202. Hydraulic cylinder; 203. Telescopic rod; 204. Welding plate; 205. Cutting mold; 206. Fixing sleeve; 207. Fixing screw; 208. Sliding plate; 209. Sliding groove plate; 210. Positioning screw; 211. Height screw; 212. Cutting sleeve; 213. Operating table;

[0027] 3. Material handling assembly; 301. Material handling platform; 302. Enclosure; 303. Mounting frame; 304. Air duct; 305. Fan; 306. Air guide cover. Detailed Implementation

[0028] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0029] Example: Figure 1-4 As shown, this utility model provides a technical solution, a molding equipment for manufacturing thermal insulation foam, including an electric turntable 1, and a cutting component 2 installed on the top of the electric turntable 1.

[0030] The cutting assembly 2 includes a connecting arm 201, a hydraulic cylinder 202, a telescopic rod 203, a welding plate 204, a cutting mold 205, a fixing sleeve 206, a fixing screw 207, a sliding plate 208, a sliding groove plate 209, a positioning screw 210, a height screw 211, a cutting sleeve 212, and an operating table 213.

[0031] The top rotating end of the electric turntable 1 is connected to a connecting arm 201. A hydraulic cylinder 202 is installed on the inner side of the connecting arm 201. An installation groove is opened on the inner side of the connecting arm 201 at the corresponding position of the hydraulic cylinder 202. The hydraulic cylinder 202 is embedded in the inner side of the connecting arm 201 through the installation groove, which is beneficial for cutting foam. The telescopic end of the hydraulic cylinder 202 is connected to a telescopic rod 203. A welding plate 204 is welded to the bottom end of the telescopic rod 203. A cutting mold 205 is welded to the bottom end of the welding plate 204.

[0032] A fixed sleeve 206 is rotatably sleeved on the outer side of the telescopic rod 203. A movable groove is opened on the inner side of the fixed sleeve 206 at the corresponding position of the telescopic rod 203. The outer diameter of the telescopic rod 203 is equal to the inner diameter of the movable groove, which facilitates angle adjustment. A fixed screw 207 is threadedly connected to the outer side of the fixed sleeve 206. A sliding plate 208 is welded to the outer side of the fixed sleeve 206. A sliding groove plate 209 is slidably sleeved on the outer side of the sliding plate 208. A positioning screw 210 is threadedly connected to the top of the sliding groove plate 209. A height screw 211 is threadedly connected to one end face of the sliding groove plate 209. A handle is welded to the top of the height screw 211. The input ends of the electric turntable 1 and the hydraulic cylinder 202 are electrically connected to the output end of the external controller, which facilitates cutting scraps. A cutting sleeve 212 is welded to the bottom end of the height screw 211. An operating table 213 is set at the bottom of the cutting mold 205.

[0033] A material handling assembly 3 is provided on one side of the electric turntable 1;

[0034] The material handling assembly 3 includes a material handling platform 301, a enclosure 302, a mounting frame 303, an air duct 304, a fan 305, and an air guide cover 306;

[0035] A material handling platform 301 is provided on one side of the electric turntable 1. A guardrail 302 is installed on the top of the material handling platform 301. An installation frame 303 is installed on the top of the material handling platform 301. An air duct 304 is welded to the middle of the top of the installation frame 303. A fan 305 is installed on the top of the air duct 304. The air outlet of the fan 305 is connected to the air duct 304. The input end of the fan 305 is electrically connected to the output end of an external controller, which is convenient for disassembling the foam. An air guide cover 306 is installed at the bottom of the air duct 304.

[0036] The working principle and usage process of this utility model are as follows: First, the operator places the heat insulation foam at the top of the operating table 213. Then, according to the shape of the bottom cutting mold 205, the operator can rotate the fixing sleeve 206 on the outside of the telescopic rod 203. When rotating the fixing sleeve 206, first loosen the fixing screw 207, and then rotate the sliding plate 208 to the uncut area of ​​the cutting mold 205. After rotating to a certain angle, tighten the fixing screw 207 again, thereby fixing the position and angle of the fixing sleeve 206 and the sliding plate 208. Next, slide the sliding groove plate 209 on the outside of the sliding plate 208, thereby sliding the sliding groove plate 209 to the appropriate position. At the appropriate cutting position for the foam, tighten the positioning screw 210 to fix the position of the sliding groove plate 209. Then, rotate the height screw 211 on one side of the sliding groove plate 209, and adjust the bottom end of the cutting sleeve 212 to the same horizontal position as the bottom end of the cutting mold 205. At this time, the operator controls the hydraulic cylinder 202 to press down, and cuts the bottom foam through the cutting mold 205. At the same time, it will drive the cutting sleeve 212 to cut the scraps of the bottom foam. This allows the heat insulation foam to be formed and the remaining scraps to be cut quickly, ensuring the forming and cutting efficiency while ensuring that the foam scraps are not wasted, further improving the application efficiency of foam.

[0037] Next, after the foam cutting is completed, the operator can control the electric turntable 1 to rotate, and then drive the connecting arm 201 and the hydraulic cylinder 202 to rotate. At this time, the cutting mold 205 and the foam inside can be rotated to the top of the picking platform 301. Then, the blower 305 can be turned on. At this time, high-speed air will be blown through the air duct 304 and the air guide hood 306 to the foam inside the cutting mold 205 and the cutting sleeve 212. Then, the cut foam can be blown to the picking platform 301, so that the material can be quickly disassembled, further improving the cutting efficiency.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A forming device for making insulating foam, comprising an electrically powered turntable (1), characterised in that: The top end of the electric rotating table (1) is provided with a cutting assembly (2); The cutting assembly (2) comprises a connecting arm (201), a hydraulic cylinder (202), a telescopic rod (203), a welding plate (204), a cutting die (205), a fixed sleeve (206), a fixed screw (207), a sliding plate (208), a sliding groove plate (209), a positioning screw (210), a height screw (211), a cutting sleeve (212) and an operation table (213); The top rotating end of the electric rotating table (1) is connected with the connecting arm (201), the inner side of the connecting arm (201) is provided with the hydraulic cylinder (202), the telescopic end of the hydraulic cylinder (202) is connected with the telescopic rod (203), the bottom end of the telescopic rod (203) is welded with the welding plate (204), and the bottom end of the welding plate (204) is welded with the cutting die (205). The outer side of the telescopic rod (203) is rotatably sleeved with the fixed sleeve (206), the outer side of the fixed sleeve (206) is threadedly connected with the fixed screw (207), the outer side of the fixed sleeve (206) is welded with the sliding plate (208), the outer side of the sliding plate (208) is slidably sleeved with the sliding groove plate (209), the top end of the sliding groove plate (209) is threadedly connected with the positioning screw (210), one side end face of the sliding groove plate (209) is threadedly connected with the height screw (211), the bottom end of the height screw (211) is welded with the cutting sleeve (212), and the bottom of the cutting die (205) is provided with the operation table (213).

2. The equipment for making and forming the heat-insulating foam according to claim 1, characterized in that: The inner side of the fixed sleeve (206) is provided with a movable groove at a position corresponding to the telescopic rod (203), and the outer diameter of the telescopic rod (203) is equal to the inner diameter of the movable groove.

3. The equipment for making and forming the heat-insulating foam according to claim 1, characterized in that: The inner side of the connecting arm (201) is provided with a mounting groove at a position corresponding to the hydraulic cylinder (202), and the hydraulic cylinder (202) is embedded in the inner side of the connecting arm (201) through the mounting groove.

4. The equipment for making and forming heat-insulating foam according to claim 1, characterized in that: The top end of the height screw (211) is welded with a handle, and the input ends of the electric rotating table (1) and the hydraulic cylinder (202) are electrically connected with the output end of the external controller.

5. The equipment for making and forming heat-insulating foam according to claim 1, characterized in that: One side of the electric rotating table (1) is provided with a material taking assembly (3); The material taking assembly (3) comprises a material taking table (301), a fence (302), a mounting frame (303), an air pipe (304), a fan (305) and an air guide cover (306); One side of the electric rotating table (1) is provided with a material taking table (301), the top end of the material taking table (301) is provided with a fence (302), the top end of the material taking table (301) is provided with a mounting frame (303), the top end of the mounting frame (303) is welded with an air pipe (304) at a middle position, the top end of the air pipe (304) is provided with a fan (305), and the bottom end of the air pipe (304) is provided with an air guide cover (306).

6. The equipment for making and forming heat-insulating foam according to claim 5, characterized in that: The air outlet end of the fan (305) is communicated with the air pipe (304), and the input end of the fan (305) is electrically connected with the output end of the external controller.