Precise cutting and butt joint device for plate edge sealing belt
By combining the trigger sensor with the rotating frame, along with the floating adjustment component and the rotation adjustment component, the problems of high cost and susceptibility to interference of laser displacement sensors are solved, enabling precise cutting of the edge banding tape break and improving the stability and reliability of the edge banding machine.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-03-17
AI Technical Summary
In existing edge banding machines, laser displacement sensors are expensive and easily affected by defects on the edge of the board, resulting in inaccurate cutting position of the edge banding tape, which affects the stability and reliability of the edge banding machine.
By employing a combination of a trigger sensor and a rotating frame, along with floating and rotating adjustment components, precise triggering of the edge banding break position can be achieved, adapting to different thicknesses of boards and edge banding requirements.
It achieves precise cutting of the edge banding tape break, avoiding the high cost of laser displacement sensors and interference with edge defects of the board, thus improving the stability and reliability of the edge banding machine.
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Figure CN223998660U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of edge banding machine technology, and more specifically, to a device for precise cutting and joining of edge banding tape for sheet metal. Background Technology
[0002] In the manufacturing process of wooden furniture, edge banding is usually applied to the cut surfaces of the boards to enhance their protection and aesthetics. Edge banding not only effectively seals the board surfaces, preventing damage from external factors such as moisture and humidity, but also effectively blocks the volatilization of harmful substances like formaldehyde from within the board, thus ensuring the furniture's environmental friendliness and safety.
[0003] Currently, edge banding machines are widely used for automated edge banding in the edge banding process of wooden furniture. The emergence of edge banding machines has greatly improved edge banding efficiency and ensured edge banding quality.
[0004] Chinese patent CN110774405A discloses a precision cutting edge banding machine for sheet metal. The applicant utilizes an edge banding identification sensor to detect the position of the edge banding break. However, in practical application, the applicant found that using a laser displacement sensor as the edge banding identification sensor is relatively expensive, increasing the manufacturing and operating costs of the edge banding machine. More importantly, when the sheet metal edge has defects such as burrs or unevenness, the laser displacement sensor is prone to false triggering due to these minor disturbances, leading to inaccurate edge banding cutting positions. This false triggering phenomenon occurs frequently in actual use, affecting the stability and reliability of the edge banding machine. Utility Model Content
[0005] The purpose of this utility model is to solve the problems mentioned in the background art, and then to propose a device for precise cutting and joining of sheet metal edge banding.
[0006] The technical solution adopted by this utility model to solve its technical problem is:
[0007] A precision cutting and docking device for edge banding of sheet metal includes a support base, a rotating frame rotatably connected to the support base, a trigger sensor provided on the rotating frame, the trigger sensor abutting against the side wall of the support base under the action of a torsion spring, and the trigger sensor 56 being able to detect whether the trigger sensor abuts against the side wall of the support base 4.
[0008] Furthermore, it also includes a base plate, on which a first guide rod and a second guide rod are provided. Support seats are slidably fitted on the first guide rod and the second guide rod. Adjustment limiting plates are provided on the top of the first guide rod and the second guide rod. A floating adjustment component is provided on the second guide rod, and a rotation adjustment component is provided on the first guide rod.
[0009] Furthermore, the floating adjustment component includes an adjustment wheel, a flexible spring, a limiting bolt, and a lower sleeve. The top of the adjustment limiting plate is provided with a left mounting hole and a right rectangular groove. The right rectangular groove is provided with a positioning hole and a right mounting hole. The first bolt passes through the left mounting hole and is threaded into the threaded hole at the top of the first guide rod. The second bolt passes through the right mounting hole and the adjustment wheel in sequence and is threaded into the threaded hole at the top of the second guide rod. The middle of the adjustment wheel is provided with a central mounting hole to accommodate the passage of the second bolt. Limiting mounting holes are provided on both sides of the central mounting hole. The limiting bolt can pass through the positioning hole and the limiting mounting hole in sequence to restrict the adjustment wheel from rotating around the second bolt. A flexible spring is installed between the adjustment wheel and the lower sleeve.
[0010] Furthermore, the bottom of the adjusting wheel has an inner thread groove that cooperates with the flexible spring, and the rotation of the adjusting wheel can cause the flexible spring to be embedded in the inner thread sleeve or separated from the inner thread sleeve.
[0011] Furthermore, the support includes a lifting plate with a left lifting hole and a right lifting hole. An extended linear bearing is installed in the left lifting hole and cooperates with a first guide rod. A right linear bearing is installed in the right lifting hole and cooperates with a second guide rod. A lower sleeve is provided at the top of the right lifting hole. The lifting plate is connected to a horizontal plate, and the end of the horizontal plate forms a support platform for supporting the plate.
[0012] Furthermore, a stop is formed between the horizontal plate and the lifting plate.
[0013] Furthermore, the rotation adjustment component includes a torsion spring, a torsion spring locking sleeve is provided at the top of the first guide rod, a rotating sleeve is provided on the outside of the extended linear bearing, a torsion spring is sleeved on the rotating sleeve, a height adjustment ring is threadedly connected to the rotating sleeve, a rotating frame is threadedly connected to the rotating sleeve, the rotating frame is located directly above the height adjustment ring, one end of the torsion spring is fixedly connected to the torsion spring locking sleeve, and the other end is fixedly connected to the rotating frame.
[0014] Furthermore, the rotation of the height adjustment ring allows the rotating frame to move closer to or further away from the support.
[0015] Furthermore, the rotating frame includes a rotating plate, the middle of which has an insertion hole that mates with the rotating sleeve, and a lower vertical plate at the bottom of the rotating plate. The lower vertical plate is connected to a triangular baffle, and the triangular baffle has a positioning mounting hole for mounting a trigger sensor.
[0016] Furthermore, a rectangular elongated hole is formed on one side of the base plate, and a guide shaft is inserted into the rectangular elongated hole. The lower end of the guide shaft can be fixedly connected to the edge banding machine table, and multiple guide wheels are rotatably connected to the guide shaft.
[0017] Furthermore, the base plate is provided with a locking bolt, the end of which can be inserted into a rectangular elongated hole and abut against the surface of the guide wheel.
[0018] Compared with existing technologies, the advantages of this invention are as follows: This invention utilizes the cooperation of a trigger sensor and a rotating frame to achieve precise triggering of the edge banding break position, avoiding the high cost and susceptibility to interference from issues such as edge defects of the board material, edge banding thickness, color, and external light, which are common with laser displacement sensors. The device also includes a floating adjustment component and a rotating adjustment component, enabling flexible adjustment of the height and position of the support and rotating frame to adapt to different board thicknesses and edge banding requirements. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0020] Figure 2 This is the front view of the present invention;
[0021] Figure 3 This is the left view of the present invention;
[0022] Figure 4 This is a three-dimensional structural diagram of the support.
[0023] Figure 5 This is a three-dimensional structural diagram of the rotating frame;
[0024] Figure 6 This is a schematic diagram of the structure of the first guide rod;
[0025] Figure 7 This is a schematic diagram of the second guide rod.
[0026] Figure 8 This is a three-dimensional structural diagram of a contact switch;
[0027] Figure 9 A three-dimensional structural diagram for adjusting the limiting plate;
[0028] Figure 10 This is a schematic diagram of the adjusting wheel.
[0029] The components are as follows: 1. Base plate, 101. Rectangular elongated hole, 102. Locking bolt, 21. First guide rod, 211. Extended linear bearing, 212. Rotating sleeve, 213. Height adjustment ring, 214. Torsion spring locking sleeve, 215. Torsion spring, 22. Second guide rod, 221. Right linear bearing, 3. Adjustment limit plate, 31. Left mounting hole, 32. Right rectangular groove, 321. Positioning hole, 322. Right mounting hole, 4. Support seat, 41. Lower sleeve, 402. Lifting left hole, 403. Horizontal plate, 404. Support platform, 405. Stop block, 42. Adjusting wheel, 421. Center mounting hole, 422. Limiting mounting hole, 43. Flexible spring, 44. Limiting bolt, 5. Rotating frame, 51. Rotating plate, 52. Insertion hole, 53. Lower vertical plate, 55. Triangular baffle, 551. Positioning mounting hole, 56. Trigger sensor, 61. Guide shaft, 62. Guide wheel, 71. First bolt, 72. Second bolt. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. The present utility model will be further described with reference to the accompanying drawings and embodiments:
[0031] like Figures 1-10 As shown, a precision cutting and joining device for edge banding of sheet metal includes a support base 4, on which a rotating frame 5 is rotatably connected. A trigger sensor 56 is mounted on the rotating frame. The trigger sensor, under the action of a torsion spring 215, abuts against the side wall of the support base. The trigger sensor 56 can detect whether the trigger sensor is abutting against the side wall of the support base 4. When the sheet metal is placed on the support base, the edge banding of the sheet metal contacts the rotating frame, causing the rotating frame to rotate. This disengages the contact switch from the side wall of the support base, thereby triggering the position at the break point of the edge banding. The trigger sensor can include various types of sensors available in the prior art, such as microswitch sensors, pressure sensors, photoelectric sensors, infrared sensors, ultrasonic sensors, capacitive sensors, magnetic sensors, limit switches, proximity switches, magnetic switches, etc. The sensor can be used to detect whether the trigger sensor is abutting against the side wall of the support base. These sensors can be purchased externally; for example, a small microswitch such as the KW12-2Z-0105SF2 from Qiaoheng can be used.
[0032] In at least one embodiment, a base plate 1 is further included, on which a first guide rod 21 and a second guide rod 22 are provided. A support seat 4 is slidably fitted on the first guide rod and the second guide rod. An adjustment limiting plate 3 is provided on the top of the first guide rod and the second guide rod. A floating adjustment component is provided on the second guide rod, and a rotation adjustment component is provided on the first guide rod.
[0033] In at least one embodiment, the floating adjustment component includes an adjustment wheel 42, a flexible spring 43, a limiting bolt 44, and a lower sleeve 41. The top of the adjustment limiting plate is provided with a left mounting hole 31 and a right rectangular groove 32. The right rectangular groove is provided with a positioning hole 321 and a right mounting hole 322. The first bolt 71 passes through the left mounting hole and is threaded into the threaded hole at the top of the first guide rod. The second bolt 72 passes through the right mounting hole and the adjustment wheel in sequence and is threaded into the threaded hole at the top of the second guide rod. The middle of the adjustment wheel is provided with a central mounting hole 421 to accommodate the passage of the second bolt. Limiting mounting holes 422 are provided on both sides of the central mounting hole. The limiting bolt 44 can pass through the positioning hole and the limiting mounting hole in sequence to restrict the adjustment wheel from rotating around the second bolt. A flexible spring is installed between the adjustment wheel and the lower sleeve.
[0034] Furthermore, the bottom of the adjusting wheel has an inner thread groove that cooperates with the flexible spring. Rotation of the adjusting wheel allows the flexible spring to be inserted into or separated from the inner thread sleeve. The more the flexible spring is inserted into the inner thread sleeve, the further the support is from the base plate, thus achieving vertical floating distance adjustment between the base plate and the support.
[0035] In at least one embodiment, the support includes a lifting plate with a left lifting hole 402 and a right lifting hole. An extended linear bearing 211 is installed in the left lifting hole and cooperates with a first guide rod. A right linear bearing 221 is installed in the right lifting hole and cooperates with a second guide rod. A lower sleeve is provided at the top of the right lifting hole. The lifting plate is connected to a horizontal plate 403, and a support platform 404 for supporting the plate is formed at the end of the horizontal plate.
[0036] Furthermore, a stop 405 is formed between the horizontal plate and the lifting plate. The stop can prevent the plate from contacting the rotating frame when it rotates, thus preventing the sensor from being accidentally triggered.
[0037] In at least one embodiment, the rotation adjustment component includes a torsion spring 215, a torsion spring locking sleeve 214 is provided at the top of the first guide rod, a rotating sleeve 212 is provided on the outer side of the extended linear bearing, a torsion spring is sleeved on the rotating sleeve, a height adjustment ring 213 is threadedly connected to the rotating sleeve, a rotating frame is threadedly connected to the rotating sleeve, the rotating frame is located directly above the height adjustment ring, one end of the torsion spring is fixedly connected to the torsion spring locking sleeve, and the other end is fixedly connected to the rotating frame.
[0038] In a more detailed design, the height adjustment ring can rotate to move the rotating frame closer to or further away from the support.
[0039] In at least one embodiment, the rotating frame includes a rotating plate 51, an insertion hole 52 that mates with the rotating sleeve is formed in the middle of the rotating plate, a lower vertical plate 53 is provided at the bottom of the rotating plate, a triangular baffle 55 is connected to the lower vertical plate, and a positioning mounting hole 551 for mounting a trigger sensor is formed on the triangular baffle.
[0040] In at least one embodiment, a rectangular elongated hole 101 is formed on one side of the base plate, a guide shaft 61 is inserted into the rectangular elongated hole, the lower end of the guide shaft can be fixedly connected to the edge banding machine table, and a plurality of guide wheels 62 are rotatably connected to the guide shaft.
[0041] Furthermore, the base plate is provided with a locking bolt 102, the end of which can be inserted into a rectangular elongated hole and abut against the surface of the guide wheel.
[0042] In operation, the device is installed on the edge banding machine table. The floating distance between the support 4 and the base plate 1 is adjusted according to the thickness of the board and the edge banding requirements. The height of the support is adjusted by rotating the adjusting wheel 42, causing the flexible spring 43 to engage or disengage from the inner thread groove. The height of the rotating frame 5 is adjusted by rotating the height adjusting ring, moving the frame closer to or further away from the support to ensure the edge banding tape accurately triggers the trigger sensor 56. The board is placed on the support table 404, and its long side moves forward along the guide wheel 62. Under the weight of the board, the support 4 moves vertically downward along the first guide rod 21 and the second guide rod 22, stretching the flexible spring 43. When the edge banding tape end of the board contacts the triangular baffle 55, the rotating frame 5 rotates around the first guide rod. The trigger sensor 56 on the rotating frame disengages from the side wall of the support, triggering a signal to achieve precise cutting of the edge banding tape.
[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A board edge banding strip precision cutting butt joint device, characterized in that, It includes a supporting seat (4), the supporting seat (4) is rotatably connected with a rotating frame (5), the rotating frame (5) is equipped with a trigger sensor (56), the trigger sensor (56) is abutted on the side wall of the supporting seat (4) under the action of a torsional spring (215), and the trigger sensor (56) can detect whether the trigger sensor is abutted on the side wall of the supporting seat (4).
2. The board edging tape precision cutting butt joining apparatus according to claim 1, wherein, It also includes a bottom plate (1), the bottom plate (1) is equipped with a first guide rod (21) and a second guide rod (22), the first guide rod (21) and the second guide rod (22) are slidably connected with the supporting seat (4), the first guide rod (21) and the second guide rod (22) are equipped with an adjusting limiting plate (3) at the top, the second guide rod (22) is equipped with a floating adjusting member, and the first guide rod (21) is equipped with a rotating adjusting member.
3. The board edging tape precision cutting butt joining apparatus according to claim 2, wherein, The floating adjusting member includes an adjusting wheel (42), a flexible spring (43), a limiting bolt (44) and a lower sleeve (41), the adjusting limiting plate (3) is equipped with a left mounting hole (31) and a right rectangular groove (32) at the top, the right rectangular groove (32) is equipped with a positioning hole (321) and a right mounting hole (322), a first bolt (71) is screwed into the threaded hole in the top of the first guide rod (21) after penetrating through the left mounting hole (31), a second bolt (72) is screwed into the threaded hole in the top of the second guide rod (22) after penetrating through the right mounting hole (322) and the adjusting wheel (42) in sequence, the adjusting wheel (42) is equipped with a central mounting hole (421) for accommodating the second bolt (72) penetrating through, the two sides of the central mounting hole (421) are equipped with limiting mounting holes (422), and the limiting bolt (44) can penetrate through the positioning hole (321) and the limiting mounting hole (422) in sequence to limit the rotation of the adjusting wheel (42) around the second bolt (72), and the flexible spring (43) is installed between the adjusting wheel (42) and the lower sleeve (41).
4. The board edging tape precision cutting butt joining apparatus according to claim 3, wherein, An inner wire groove matched with the flexible spring (43) is formed in the bottom of the adjusting wheel (42), and the rotation of the adjusting wheel (42) can make the flexible spring (43) embedded in the inner wire sleeve or separated from the inner wire sleeve.
5. The board edging tape precision cutting butt joining apparatus according to claim 2, wherein, The supporting seat (4) includes a lifting plate, the lifting plate is formed with a lifting left hole (402) and a lifting right hole, a lengthened linear bearing (211) is installed in the lifting left hole (402), the lengthened linear bearing is matched with the first guide rod (21), a right linear bearing (221) is installed in the lifting right hole, the right linear bearing (221) is matched with the second guide rod (22), a lower sleeve (41) is arranged at the top of the lifting right hole, and the lifting plate is connected with a horizontal plate (403), and the end of the horizontal plate (403) is formed with a supporting table (404) for supporting a plate material.
6. The board edging tape precision cutting butt joining apparatus according to claim 5, wherein, A stop block (405) is formed between the horizontal plate (403) and the lifting plate.
7. The board edging tape precision cutting butt joining apparatus according to claim 5, wherein, The rotating adjusting member comprises a torsion spring (215), the first guide rod (21) is provided with a torsion spring (215) locking sleeve (214) at the top, the outer side of the lengthened linear bearing (211) is provided with a rotating sleeve (212), the rotating sleeve (212) is sleeved with the torsion spring (215), the rotating sleeve (212) is threadedly connected with a height adjusting ring (213), the rotating sleeve (212) is threadedly connected with a rotating frame (5), the rotating frame (5) is directly above the height adjusting ring (213), one end of the torsion spring (215) is fixedly connected with the torsion spring (215) locking sleeve (214), and the other end is fixedly connected with the rotating frame (5).
8. The board edging tape precision cutting butt joining apparatus according to claim 7, wherein, The rotating of the height adjusting ring (213) can make the rotating frame (5) close to or away from the supporting seat (4).
9. The board edging tape precision cutting butt joining apparatus according to claim 7, wherein, The rotating frame (5) comprises a rotating plate (51), the middle part of the rotating plate (51) is formed with an insertion hole (52) matched with the rotating sleeve (212), the bottom of the rotating plate (51) is provided with a lower vertical plate (53), the lower vertical plate (53) is connected with a triangular baffle (55), and the triangular baffle (55) is formed with a positioning mounting hole (551) for mounting a trigger sensor (56).
10. The board edging tape precision cutting butt joining apparatus according to claim 2, wherein, One side of the bottom plate (1) is formed with a rectangular long hole (101), the rectangular long hole (101) is inserted with a guide shaft (61), the lower end of the guide shaft (61) can be fixedly connected on the edge sealing machine table, and a plurality of guide wheels (62) are rotatably connected on the guide shaft (61).
Citation Information
Patent Citations
Method for accurately cutting off panel edge bonding belt and edge bonding machine
CN110774405A