Soft porcelain package dust removal device

Abstract

The utility model discloses a soft porcelain packaging dust removal device which comprises a machine frame, and a conveying belt is arranged on the machine frame. The dust removal cover is arranged on the rack and can be arranged above the conveying belt in a covering manner; the detection mechanism is arranged at the position, close to the input end, in the dust removal cover and used for detecting whether soft porcelain is input or not; the purging mechanism is arranged in the dust removal cover and located at the output end of the detection mechanism; the control unit can control opening or closing of the purging mechanism according to a detection result signal sent by the detection mechanism; the packaging mechanism is arranged at the position, located at the output end of the blowing mechanism, of the rack. According to the device, soft porcelain input can be detected through the detection mechanism so as to control the blowing mechanism to conduct dust removal on the soft porcelain, finally packaging is conducted, dust removal operation of the device is completed in the dustproof cover, dust particles can be conveniently recycled, the external environment is prevented from being polluted, and the input state of the soft porcelain can be detected in real time so that accurate dust removal can be facilitated.

Description

Technical Field

[0001] This utility model relates to the field of flexible ceramic packaging technology, and in particular to a dust removal device for flexible ceramic packaging. Background Technology

[0002] Flexible ceramic tile, also known as PVC tile, is produced through processes including slurry spreading, drying, cutting, and packaging. After being cut to specific dimensions in a cutting machine, the finished flexible ceramic tile is then conveyed to a packaging machine for packaging. Existing technology, patent number CN204869302U, discloses a dust removal device for flexible ceramic tile cutting machines. This device effectively prevents large amounts of flexible ceramic tile chips from being thrown into the surrounding space by installing a shield on the upper part of the cutting blade, housing a fan inside the shield, and connecting the fan to a recycling bin. It also centrally collects and recycles the chips, improving the utilization rate of raw materials. However, after cutting, flexible ceramic tiles usually require manual separation of the cut sections to completely separate the tiles. During this separation process, some debris adheres to the finished flexible ceramic tile. Direct packaging of such debris can affect the surface pattern and integrity of the finished product. Summary of the Invention

[0003] The present invention aims to solve at least one of the aforementioned technical problems by providing a dust removal device for flexible ceramic packaging, which can detect the presence of flexible ceramic input through a detection mechanism, control a blowing mechanism to remove dust from it, and finally package it.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A dust removal device for flexible ceramic packaging includes a frame with a conveyor belt; a dust removal hood mounted on the frame and covering the conveyor belt; a detection mechanism located inside the dust removal hood near the input end for detecting the presence of flexible ceramic; a blowing mechanism located inside the dust removal hood at the output end of the detection mechanism; a control unit capable of controlling the opening or closing of the blowing mechanism based on the detection result signal sent by the detection mechanism; and a packaging mechanism located on the frame at the output end of the blowing mechanism.

[0006] As an improvement to the above technical solution, the detection mechanism includes an infrared sensor head. A movable slide rail is provided inside the dust removal hood and near the input end. A slider is installed on the movable slide rail. A telescopic cylinder with a drive end connected to the slider is provided at one end of the movable slide rail. The infrared sensor head is located on the bottom of the slider. The infrared sensor head can detect whether there is soft porcelain input and send the detection result signal to the control unit.

[0007] As an improvement to the above technical solution, the blowing mechanism includes mounting brackets on both sides of the dust removal hood. A bidirectional lead screw is rotatably mounted between the two sets of mounting brackets. A left slider and a right slider are respectively movably mounted on both ends of the bidirectional lead screw. A blowing head is provided on the bottom of both the left slider and the right slider. Both sets of blowing heads are connected to an air supply device through air pipes. One set of mounting brackets is equipped with a drive motor whose drive end is connected to one end of the bidirectional lead screw.

[0008] As an improvement to the above technical solution, a guide rod is provided between the two sets of mounting brackets, and the left and right sliders are both movably mounted on the guide rod.

[0009] As an improvement to the above technical solution, the control unit includes a central processing unit and a controller that are electrically connected to each other. The infrared sensor is electrically connected to the central processing unit, and the gas supply device and the drive motor are both electrically connected to the controller. The central processing unit can receive the real-time detection result signal sent by the infrared sensor and process it into a control signal. The controller can receive the control signal sent by the central processing unit and control the opening or closing of the gas supply device and the drive motor according to the control signal.

[0010] As an improvement to the above technical solution, a dust collection mechanism is also included. The dust collection mechanism includes a dust collection box and an air suction component. A plurality of dust collection holes are provided on the conveyor belt. The dust collection box is located inside the conveyor belt and below the dust removal hood. An opening is provided on the top of the dust collection box that can communicate with the corresponding dust collection holes. The air suction component is connected to the dust collection box.

[0011] As an improvement to the above technical solution, the suction assembly includes a dust pump, the input end of which is connected to a dust collection box via a suction pipe, and the output end of which is connected to a dust collection box.

[0012] As an improvement to the above technical solution, the dust removal hood includes a frame mounted on a machine frame, and the frame is provided with transparent panels on all four sides and the top.

[0013] As an improvement to the above technical solution, an inlet is provided on one set of transparent enclosures at the input end, and an outlet is provided on one set of transparent enclosures at the output end. A cleaning brush curtain is provided on the inlet.

[0014] Compared with the prior art, the beneficial effects of this application are:

[0015] This utility model discloses a dust removal device for flexible ceramic packaging. Cut and separated flexible ceramic blocks are conveyed into a dust cover via a conveyor belt. The blocks first pass through a detection mechanism before reaching the blowing mechanism. The detection mechanism detects the blocks and activates the blowing mechanism via a control unit to remove dust particles from their surface. After dust removal, the blocks are packaged by the packaging mechanism. The dust removal operation is completed inside the dust cover, facilitating dust particle recovery, preventing environmental pollution, and allowing for real-time monitoring of the flexible ceramic's input status for precise dust removal. Attached Figure Description

[0016] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0018] Figure 2 This is a front view of an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the purging mechanism in an embodiment of the present invention;

[0020] Figure 4 This is a schematic diagram of the detection mechanism in an embodiment of the present invention. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a central component. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a central component. When a component is described as "set on" another component, it can be directly set on the other component or may have a central component. When a component is described as "set in the middle," it is not simply set in the exact center, as long as it is not set within the area defined by both ends being in the middle. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] like Figures 1 to 4 As shown, this utility model provides a dust removal device for soft ceramic packaging, including a frame 10 with a conveyor belt 20 mounted on it; a dust removal hood 30 mounted on the frame 10 and covering the conveyor belt 20; a detection mechanism 40 located inside the dust removal hood 30 near the input end for detecting the presence of soft ceramic; a blowing mechanism 50 located inside the dust removal hood 30 at the output end of the detection mechanism 40; a control unit that controls the opening and closing of the blowing mechanism 50 based on the detection result signal sent by the detection mechanism 40; and a packaging mechanism 60 located on the frame 10 at the output end of the blowing mechanism 50. The conveyor belt 20 is arranged around two rotating shafts, and several tensioning rollers can be arranged between the two rotating shafts. When a certain space needs to be reserved inside the conveyor belt 20 to accommodate the dust suction mechanism 70, the tensioning rollers ensure stable conveying of the conveyor belt. The input end of the packaging mechanism 60 can also be equipped with a stacking robot for stacking the dust-removed soft ceramic blocks. After stacking to a certain quantity, the blocks are then packaged. The packaging mechanism 60 is existing technology. If an existing film wrapping machine is used, it will not be described in detail in this application.

[0025] See Figure 4 In a specific embodiment of this application, the detection mechanism 40 includes an infrared sensor 41. A movable slide rail 42 is located inside the dust cover 30 near the input end. A slider 43 is mounted on the movable slide rail 42. A telescopic cylinder 44, with its drive end connected to the slider 43, is located at one end of the movable slide rail 42. The infrared sensor 41 is positioned on the bottom of the slider 43. The infrared sensor 41 can detect whether soft ceramic is being input and send the detection result signal to the control unit. The infrared sensor 41 is existing technology. The telescopic cylinder 44 can drive the slider 43 to move along the movable slide rail 42, so as to adjust the position of the infrared sensor 41 according to the size of the soft ceramic block, ensuring that the infrared sensor 41 can be accurately sensed when the soft ceramic block passes by. Alternatively, other detection methods such as existing photoelectric sensors or ultrasonic sensors can be used to detect the input of soft ceramic.

[0026] See Figure 3In a specific embodiment of this application, the blowing mechanism 50 includes mounting brackets 51 on both sides of the dust hood 30. A bidirectional lead screw 52 is rotatably mounted between the two sets of mounting brackets 51. A left slider 53 and a right slider 54 are respectively movably mounted on both ends of the bidirectional lead screw 52. Blowing heads 55 are provided on the bottom of both the left slider 53 and the right slider 54. Both sets of blowing heads 55 are connected to an air supply device through air pipes 56. One set of mounting brackets 51 is equipped with a drive motor 57 whose drive end is connected to one end of the bidirectional lead screw 52. The air supply device can be an existing blower. Holes and slots are provided on both sides of the dust hood 30 for the air pipes 56 to move in and out. When the bidirectional lead screw 52 rotates, the left slider 53 and the right slider 54 can drive the two blowing heads 55 to move towards each other simultaneously, thereby expanding the cleaning range and accelerating the cleaning speed. Furthermore, to ensure the stable movement of the left slider 53 and the right slider 54, a guide rod 58 is provided between the two sets of mounting brackets 51, and the left slider 53 and the right slider 54 are both movably mounted on the guide rod 58.

[0027] In a specific embodiment of this application, the control unit includes a central processing unit (CPU) and a controller electrically connected to each other. The infrared sensor 41 is electrically connected to the CPU, and the gas supply device and the drive motor 57 are both electrically connected to the controller. The CPU can receive the real-time detection result signal sent by the infrared sensor 41 and process it into a control signal. The controller can receive the control signal sent by the CPU and control the opening or closing of the gas supply device and the drive motor 57 according to the control signal. Both the CPU and the controller are existing technologies.

[0028] See further Figure 2 In another specific embodiment of this application, to facilitate the recovery of the swept-out particles, a dust collection mechanism 70 is also included. The dust collection mechanism 70 includes a dust collection box 71 and an air suction assembly. The conveyor belt 20 has several dust collection holes 21. The dust collection box 71 is located inside the conveyor belt 20 and below the dust removal hood 30. The top of the dust collection box 71 has an opening that connects to the corresponding dust collection holes 21. The air suction assembly connects to the dust collection box 71. The conveyor belt 20 has reserved space inside for the installation of the dust collection box 71. Specifically, the air suction assembly includes a dust pump 72. The input end of the dust pump 72 is connected to the dust collection box 71 via a dust suction pipe 73, and the output end of the dust pump 72 is connected to a dust collection box 74. The dust pump 72 can suck out particles from inside the dust removal hood 30 through the dust collection holes 21 and collect them in the dust collection box 74 for recovery.

[0029] In a specific embodiment of this application, to facilitate observation of the internal conditions, the dust hood 30 includes a hood frame 31 mounted on the frame 10, and the hood frame 31 is provided with transparent panels on its four sides and top. Further, an inlet 32 ​​is provided on one set of the transparent panels at the input end, and an outlet 33 is provided on one set of the transparent panels at the output end. A cleaning brush curtain 34 is provided on the inlet 32, and the cleaning brush curtain 34 can perform preliminary cleaning of particles on the input soft ceramic block.

[0030] This utility model discloses a dust removal device for flexible ceramic packaging. Cut and separated flexible ceramic blocks are conveyed via conveyor belt 20 into a dust cover 30. The blocks first pass through a detection mechanism 40 before reaching the blowing mechanism 50. The detection mechanism 40 detects the blocks and activates the blowing mechanism 50 via a control unit to remove dust particles from the surface. After dust removal, the blocks are packaged via a packaging mechanism 60. The dust removal operation is completed inside the dust cover 30, facilitating dust particle recovery, preventing environmental pollution, and allowing for real-time monitoring of the flexible ceramic's input status for precise dust removal.

[0031] The above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any modifications or equivalent substitutions that do not depart from the spirit and scope of this utility model should be covered within the scope of the technical solution of this utility model.

Claims

1. A soft porcelain packing dedusting device, characterized in that, The utility model provides a kind of soft porcelain packaging machine, including Frame, which is provided with a conveying belt; A dust cover is arranged on the frame and can be covered over the conveying belt; A detection mechanism is arranged inside the dust cover near the input end to detect whether soft porcelain is inputted; A blowing mechanism is arranged inside the dust cover at the output end of the detection mechanism; A control unit can control the opening and closing of the blowing mechanism according to the detection result signal sent by the detection mechanism; A packaging mechanism is arranged on the frame at the output end of the blowing mechanism.

2. A soft porcelain packaging dedusting device according to claim 1, characterized in that, The detection mechanism includes an infrared sensor, a movable slide rail is arranged inside the dust cover near the input end, a sliding block is fitted and installed on the movable slide rail, an extension cylinder is arranged at one end of the movable slide rail to connect the sliding block, and the infrared sensor is arranged at the bottom of the sliding block. The infrared sensor can detect whether soft porcelain is inputted and send a detection result signal to the control unit.

3. A soft porcelain packaging dedusting device according to claim 2, characterized in that, The blowing mechanism includes a mounting bracket arranged on both sides of the dust cover, a bidirectional screw rod is rotatably arranged between the two mounting brackets, a left sliding block and a right sliding block are movably arranged at both ends of the bidirectional screw rod, a blowing head is arranged at the bottom of each of the left and right sliding blocks, and each of the two blowing heads is connected to a gas supply device through a gas pipe. A driving motor is arranged on one of the mounting brackets to connect one end of the bidirectional screw rod.

4. A soft porcelain packaging dedusting device according to claim 3, characterized in that, A guide rod is arranged between the two mounting brackets, and the left and right sliding blocks are movably arranged on the guide rod.

5. A soft porcelain packaging dedusting device according to claim 3, characterized in that, The control unit includes a central processing unit and a controller that are electrically connected to each other, the infrared sensor is electrically connected to the central processing unit, the gas supply device and the driving motor are electrically connected to the controller, the central processing unit can receive real-time detection result signals sent by the infrared sensor and process them into control signals, and the controller can receive control signals sent by the central processing unit and control the opening and closing of the gas supply device and the driving motor according to the control signals.

6. A soft porcelain packaging dedusting device according to claim 1, characterized in that, The utility model also includes a dust suction mechanism, which includes a dust suction box and a suction assembly, a plurality of dust suction holes are arranged on the conveying belt, the dust suction box is arranged inside the conveying belt below the dust cover, an opening is arranged on the top of the dust suction box to communicate with the corresponding dust suction holes, and the suction assembly communicates with the dust suction box.

7. A soft porcelain packaging dedusting device according to claim 6, characterized in that, The suction assembly includes a dust suction pump, the input end of the dust suction pump is connected to the dust suction box through a dust suction pipe, and a dust collection box is connected to the output end of the dust suction pump.

8. A soft porcelain packaging dedusting device according to claim 1, characterized in that, The dust cover includes a cover frame arranged on the frame, and transparent surrounding plates are arranged around and on the top of the cover frame.

9. A soft porcelain packaging dedusting device according to claim 8, characterized in that, An inlet is arranged on one of the transparent surrounding plates at the input end, an outlet is arranged on one of the transparent surrounding plates at the output end, and a cleaning brush curtain is arranged on the inlet.

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