Spraying device for flue gas purification

By designing a guiding mechanism and a guiding slope, the problem of insufficient coverage of flue gas near the inner wall of the spray tower was solved, achieving uniform purification of flue gas and full utilization of the spray liquid, thereby improving the purification effect and the stability of equipment operation.

CN224009373UActive Publication Date: 2026-03-20JIANGSU KANGMAO ENVIRONMENTAL PROTECTION ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In existing flue gas purification spray towers, the flue gas is not sufficiently covered near the inner wall of the spray tower, resulting in uneven purification and excessive coverage in the edge areas, which fails to thoroughly purify the flue gas.

Method used

By designing the guiding mechanism and guide slope, the angle and path of flue gas entering the spray tower are controlled to ensure that the flue gas is concentrated in the middle of the packing. The guide slope is used to guide the flue gas to prevent it from escaping. At the same time, a circulating water tank and filter plate are set to prevent impurities from entering, ensuring full contact and utilization of the spray liquid.

Benefits of technology

It improves the thoroughness of flue gas purification and the utilization rate of spray liquid, ensures the uniformity and efficiency of flue gas purification, and reduces the maintenance workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flue gas purification, and discloses a spray device for flue gas purification, which comprises a spray tower, a gas inlet pipe is fixedly mounted on the front side of the spray tower, an exhaust pipe is fixedly mounted at the top of the spray tower, and a fixing part is fixedly mounted in the spray tower. By controlling the inclination angles of the multiple groups of guide plates, the flue gas can be guided to the middle of the filler when entering the spray tower, and when the flue gas is more, the flue gas can be guided by arranging the guide slope at the bottom of the fixing piece, so that the flue gas is prevented from escaping, and compared with a traditional device, the flue gas treatment device has the advantages of simple structure and convenience in use. According to the device, the flue gas is ensured to be prevented from rising along the tower wall by controlling the emission angle of the flue gas and guiding the flue gas, the full contact of the spraying liquid and the flue gas is further ensured, the utilization rate of the spraying liquid and the purification degree of the flue gas are improved, and the high requirement of flue gas purification is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flue gas purification technical field more specifically, the utility model relates to a kind of spraying device for flue gas purification. BACKGROUND

[0002] Flue gas is a gas mixture produced during combustion, usually containing particulate matter, harmful gases and water vapor, etc. These components can pollute the environment and harm human health. In order to reduce these negative effects, flue gas purification is necessary. The flue gas purification spray tower is a commonly used purification equipment, mainly used for removing particulate matter and harmful gases in flue gas.

[0003] When flue gas enters the spray tower, it will come into contact with the liquid sprayed inside the tower. The liquid forms fine droplets through the nozzle, increasing the contact area with the flue gas. In this process, the particulate matter in the flue gas is captured by the droplets and settles to the bottom with the liquid, while the harmful gases may dissolve in the liquid or react with the chemicals in the liquid, thereby being removed.

[0004] However, in actual application, the flue gas has a certain flow rate when entering the interior of the spray tower. Through this flow rate, the flue gas will scour the inner wall of the spray tower, making the flue gas more concentrated and unevenly distributed. When the flue gas rises along the inner wall of the spray tower, although the spray head of the spray tower is usually provided with multiple groups to ensure full coverage, the spray angle of a single nozzle of the spray tower is usually not more than 120°, and the droplets form a "conical coverage area" when falling due to gravity. Near the tower wall, the coverage rate of the overlapping area of adjacent spray cones is insufficient (usually <70%), while the central area is excessively covered due to the superposition of multiple spray heads (coverage rate >150%), resulting in insufficient liquid volume for edge purification and further uneven and incomplete flue gas purification. Therefore, it needs to be improved and optimized. SUMMARY

[0005] In order to overcome the shortcomings of the prior art, the utility model provides a spraying device for flue gas purification, which has the advantage of complete flue gas purification.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a spraying device for flue gas purification, comprising a spray tower, a gas inlet pipe is fixedly installed on the front side of the spray tower, an exhaust pipe is fixedly installed on the top of the spray tower, a fixing piece is fixedly installed inside the spray tower, a filler is fixedly installed inside the fixing piece, guide slopes are formed on the upper and lower ends of the fixing piece, a spray head is fixedly installed inside the spray tower, and the spray head is located above the filler.

[0007] The inside of the air inlet pipe is provided with a guide mechanism, a guide vane is rotatably installed in the guide mechanism, a fixed frame is fixedly installed on the outer wall of the air inlet pipe, a worm wheel is rotatably installed in the fixed frame, each group of worm wheels and guide vanes are fixedly connected, a worm is rotatably installed in the fixed frame, a motor is fixedly installed in the fixed frame, the output shaft of the motor is fixedly connected with the worm, and the worm is in transmission connection with the worm wheel.

[0008] As a preferred technical scheme of the utility model, the right side of the spray tower is provided with a circulating mechanism, the circulating mechanism comprises a circulating water tank fixedly installed on the right side wall of the spray tower, and the circulating water tank and the spray tower are in communication.

[0009] As a preferred technical scheme of the utility model, the top of the circulating water tank is fixedly installed with a circulating water pump, one end of the circulating water pump is in communication with the circulating water tank, and the other end of the circulating water pump is in communication with the spray head.

[0010] As a preferred technical scheme of the utility model, the two groups of guide slopes are designed to be inclined, and the two groups of guide slopes are oppositely arranged.

[0011] As a preferred technical scheme of the utility model, the inside of the circulating water tank is provided with a filtering mechanism, the filtering mechanism comprises a limiting groove formed on the front and back sides of the inner wall of the circulating water tank, and a filter plate is movably installed in the limiting groove.

[0012] As a preferred technical scheme of the utility model, the inside of the filter plate is formed with a movable groove, a transmission block is movably installed in the movable groove, one end of the transmission block is fixedly installed with a fixed rod, a fixed groove is formed in the limiting groove, and one end of the fixed rod penetrates into the fixed groove.

[0013] As a preferred technical scheme of the utility model, the front end of the transmission block is elastically connected with the inner wall of the movable groove through a spring, and the front end of the transmission block is inclined.

[0014] As a preferred technical scheme of the utility model, the top of the filter plate is threadedly sleeved with a hand screw bolt, the bottom of the hand screw bolt penetrates into the inside of the movable groove and is fixedly installed with a top block, and the top block and the inclined surface of the transmission block abut against each other.

[0015] Compared with the prior art, the utility model has the beneficial effects as follows:

[0016] 1. The utility model discloses a control multiple guide vane's inclination angle makes the flue gas in entering the spray tower inside will be oriented to the middle part of the filling, and when the flue gas is more, still can through the setting of fixed part bottom guide slope, to the flue gas is oriented, avoid the flue gas to dissipate, compared with traditional device, the device through the control flue gas's discharge angle and the flue gas is oriented to ensure that the flue gas avoids the flue gas along the tower wall and rises, further ensure that the spray liquid and the flue gas are fully contacted, improve the utilization rate of spray liquid and the purification degree of flue gas, satisfy the higher demand of flue gas purification.

[0017] 2. The utility model discloses a filter plate's setting can avoid the impurity deposited in the tower to enter the inside of circulating water tank, ensure the normal stable operation of circulating mechanism, prevent the blockage, and simultaneously the device can through the rotation hand screw bolt to control the telescopic fixed link, when the fixed link is stretched out, and the filter plate completes the fixation, when the fixed link is housed, the staff can take out the filter plate, effectively improved the maintenance efficiency of staff, reduced the work burden. ACCURACY OF DRAWINGS

[0018] Figure 1 It is the structure schematic drawing of the utility model;

[0019] Figure 2 It is the spray tower section structure schematic drawing of the utility model;

[0020] Figure 3 It is the fixed part structure schematic drawing of the utility model;

[0021] Figure 4 It is the guide mechanism structure schematic drawing of the utility model;

[0022] Figure 5 It is the filter plate structure schematic drawing of the utility model;

[0023] Figure 6 It is the movable groove structure schematic drawing of the utility model;

[0024] Figure 7 It is the transmission block structure schematic drawing of the utility model.

[0025] In the drawing: 1, spray tower;11, inlet pipe;12, exhaust pipe;13, fixed part;14, guide slope;15, spray head;16, filling;2, circulating mechanism;21, circulating water tank;22, circulating water pump;3, guide mechanism;31, guide vane;32, fixed frame;33, worm wheel;34, worm;35, motor;4, filtering mechanism;41, filter plate;42, limit slot;43, fixed slot;44, movable groove;45, fixed link;46, transmission block;47, spring;48, hand screw bolt;49, top block. DETAILED DESCRIPTION

[0026] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0027] As shown in Figures 1 to 7 The utility model provides a kind of spray device for flue gas purification, including spray tower 1, air inlet pipe 11 is fixedly installed in the front side of spray tower 1, exhaust pipe 12 is fixedly installed at the top of spray tower 1, fixed part 13 is fixedly installed in the inside of spray tower 1, fixed part 13 is fixedly installed in the inside of filler 16, guide slope 14 is set in the upper and lower ends of fixed part 13, spray head 15 is fixedly installed in the inside of spray tower 1, and spray head 15 is located above filler 16;

[0028] Air inlet pipe 11 is provided with guide mechanism 3 in the inside, guide vane 31 is rotatably installed in the inside of guide mechanism 3, fixed frame 32 is fixedly installed on the outer wall of air inlet pipe 11, worm gear 33 is rotatably installed in the inside of fixed frame 32, each group of worm gear 33 and guide vane 31 are fixedly connected, worm 34 is rotatably installed in the inside of fixed frame 32, motor 35 is fixedly installed in the inside of fixed frame 32, the output shaft of motor 35 and worm 34 are fixedly connected, and worm 34 and worm gear 33 are drivingly connected.

[0029] Before needing to carry out spray operation, staff first starts motor 35, the operation of motor 35 drives worm 34 to rotate, the rotation of worm 34 drives worm gear 33, which is drivingly connected with worm 34, to rotate, and the angle of guide vane 31 is further changed, staff can control the angle of flue gas entering by adjusting the angle of guide vane 31, then start circulating water pump 22, and the operation of circulating water pump 22 will transport spray liquid in circulating water tank 21 to spray head 15 to carry out spray operation, at this time, staff can transport flue gas into spray tower 1 through air inlet pipe 11, and the flue gas will flow to the central position at the bottom of filler 16 after being guided by guide vane 31, at this time, due to the arrangement of filler 16, the flue gas will be dispersed in filler 16 when rising, and the spray liquid sprayed by spray head 15 will flow into the inside of filler 16 from the top of filler 16 at this time, until the spray liquid and flue gas are contacted and mixed in the inside of filler 16, to realize settlement, when flue gas enters and the amount of flue gas is large, the flue gas will escape from the bottom of filler 16 to the inner wall of spray tower 1, at this time, the design of guide slope 14 can guide the flue gas, to avoid that the flue gas flows upward along the inner wall of spray tower 1, and the spray liquid at the edge of spray head 15 will also be guided to the middle part of filler 16 when spraying, to ensure that flue gas is completely purified, to ensure the utilization rate of spray liquid, and finally, the purified flue gas will be discharged from exhaust pipe 12.

[0030] By controlling the inclination angle of the plurality of groups of guide plates 31, the flue gas is guided to the middle of the filler 16 when entering the inside of the spray tower 1, and when there is more flue gas, the flue gas can also be guided by the setting of the guide slope 14 at the bottom of the fixing piece 13 to avoid the escape of the flue gas. Compared with the traditional device, the device controls the discharge angle of the flue gas and guides the flue gas to avoid the flue gas rising along the tower wall, further ensuring the full contact of the spray liquid and the flue gas, improving the utilization rate of the spray liquid and the purification degree of the flue gas, and meeting the higher demand for flue gas purification.

[0031] Among them, the right side of the spray tower 1 is provided with a circulating mechanism 2, which includes a circulating water tank 21 fixedly installed on the right side wall of the spray tower 1, and the circulating water tank 21 and the spray tower 1 are in communication with each other;

[0032] Through the operation of the circulating water pump 22, the spray liquid in the circulating water tank 21 is sprayed out from the spray head 15, and the liquid sprayed out from the spray head 15 falls at the bottom of the spray tower 1. Since the spray tower 1 and the circulating water tank 21 are in communication with each other, the liquid level of the spray liquid in the spray tower 1 and the circulating mechanism 2 is equal, realizing the circulation of the spray liquid.

[0033] Among them, the top of the circulating water tank 21 is fixedly installed with a circulating water pump 22, one end of the circulating water pump 22 and the circulating water tank 21 are in communication with each other, and the other end of the circulating water pump 22 and the spray head 15 are in communication with each other.

[0034] Among them, the two groups of guide slopes 14 are inclined, and the opening directions of the two groups of guide slopes 14 are opposite.

[0035] The lower guide slope 14 is used for guiding the flue gas to avoid the escape of the flue gas, and the upper guide slope 14 is used for guiding the spray liquid to maximize the utilization rate of the spray liquid.

[0036] Among them, the inside of the circulating water tank 21 is provided with a filtering mechanism 4, which includes a limiting groove 42 opened on the inner wall of the circulating water tank 21 on the front and back sides, and a filter plate 41 movably installed in the limiting groove 42.

[0037] When the spray liquid is circulated, the liquid in the inside of the spray tower 1 flows into the inside of the circulating water tank 21. When the liquid flows, the particles adsorbed in the liquid are blocked by the filter plate 41, so as to ensure the normal operation of the circulating mechanism 2.

[0038] Among them, the inside of the filter plate 41 is provided with a movable groove 44, the inside of the movable groove 44 is movably installed with a transmission block 46, one end of the transmission block 46 is fixedly installed with a fixed rod 45, the inside of the limiting groove 42 is provided with a fixed groove 43, and one end of the fixed rod 45 penetrates into the inside of the fixed groove 43.

[0039] When the filter plate 41 needs to be cleaned, the worker can rotate the hand screw bolt 48, so that the hand screw bolt 48 drives the top block 49 to displace upward, the transmission block 46 abutting against the top block 49 is reset forward through the elastic potential of the spring 47, the further fixing rod 45 is separated from the inside of the fixing groove 43, so that the worker can disassemble the filter plate 41, after cleaning, the worker inserts the filter plate 41 into the limiting groove 42, resets the filter plate 41, then rotates the hand screw bolt 48 again, so that the top block 49 is downward, with the downward displacement of the top block 49, the top block 49 extrudes the inclined surface of the transmission block 46, further pushes the transmission block 46 rearward, at this time, the fixing rod 45 penetrates into the inside of the fixing groove 43, and the installation of the filter plate 41 is completed.

[0040] Wherein, the front end of the transmission block 46 and the inner wall of the movable groove 44 are elastically connected through the spring 47, and the front end of the transmission block 46 is inclined.

[0041] Wherein, the top of the filter plate 41 is sleeved with the hand screw bolt 48, the bottom of the hand screw bolt 48 penetrates into the inside of the movable groove 44 and is fixedly installed with the top block 49, and the top block 49 and the inclined surface of the transmission block 46 abut against each other.

[0042] Through the setting of the filter plate 41, the impurities deposited in the tower can be avoided to enter into the inside of the circulating water tank 21, the normal and stable operation of the circulating mechanism 2 is ensured, and the blockage is prevented, and simultaneously the device can control the extension and retraction of the fixing rod 45 by rotating the hand screw bolt 48, when the fixing rod 45 is extended, the filter plate 41 is fixed, when the fixing rod 45 is stored, the worker can take out the filter plate 41, the maintenance efficiency of the worker is effectively improved, and the work burden is reduced.

[0043] The working principle and use process of the utility model are as follows:

[0044] Before the spraying operation is needed to be carried out, the staff first starts the motor 35, the operation of the motor 35 drives the worm 34 to rotate, the rotation of the worm 34 drives the worm gear 33 connected with it to rotate, further, the angle of the guide plate 31 changes, the staff can control the angle of the smoke entering by adjusting the angle of the guide plate 31, then start the circulating water pump 22, the operation of the circulating water pump 22 will transport the spraying liquid in the circulating water tank 21 to the spraying head 15 to carry out the spraying operation, at this time the staff can transport the flue gas into the spraying tower 1 through the air inlet pipe 11, the flue gas flows to the center position at the bottom of the filler 16 after being guided by the guide plate 31, at this time due to the setting of the filler 16, the flue gas will disperse in the filler 16 when rising, and at this time the spraying liquid sprayed by the spraying head 15 will flow into the filler 16 from the top of the filler 16, until the spraying liquid and the flue gas are mixed in the filler 16 to realize settlement, when the flue gas enters and the flue gas amount is large, the flue gas will escape to the inner wall of the spraying tower 1 at the bottom of the filler 16, at this time the design of the guide slope 14 can guide the flue gas, avoid the flue gas flowing upward along the inner wall of the spraying tower 1, and the spraying liquid at the edge of the spraying head 15 will also be concentrated and guided to the middle part of the filler 16 when spraying, to ensure that the flue gas purification is thorough, ensure the utilization rate of the spraying liquid, finally the purified flue gas will be discharged from the exhaust pipe 12, when the circulating mechanism 2 circulates, the liquid in the spraying tower 1 will flow into the inside of the circulating water tank 21, when the liquid flows, the particles adsorbed in the liquid will be blocked by the filter plate 41, so as to ensure the normal operation of the circulating mechanism 2, when it is needed to clean the filter plate 41, the staff can rotate the hand screw bolt 48, the hand screw bolt 48 drives the top block 49 to displace upward, the transmission block 46 losing the abutment of the top block 49 will be reset forward by the elastic potential energy of the spring 47, further, the fixed rod 45 is separated from the inside of the fixed slot 43, so that the staff can disassemble the filter plate 41, after cleaning, the staff inserts the filter plate 41 into the limiting slot 42, resets the filter plate 41, then rotates the hand screw bolt 48 again, the top block 49 is downward, with the downward displacement of the top block 49, the top block 49 will extrude the inclined surface of the transmission block 46, further push the transmission block 46 backward, at this time the fixed rod 45 penetrates into the inside of the fixed slot 43, completes the installation of the filter plate 41.

[0045] It should be noted that in this text, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between or among the entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover non-exclusive inclusions, so that a process, method, article, or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article, or equipment.

[0046] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A spray device for flue gas purification, comprising a spray tower (1), characterized in that: An air inlet pipe (11) is fixedly installed on the front side of the spray tower (1), an exhaust pipe (12) is fixedly installed on the top of the spray tower (1), a fixing component (13) is fixedly installed inside the spray tower (1), a packing material (16) is fixedly installed inside the fixing component (13), guide slopes (14) are provided at both the upper and lower ends of the fixing component (13), and a spray head (15) is fixedly installed inside the spray tower (1), with the spray head (15) located above the packing material (16). The intake pipe (11) is provided with a guide mechanism (3) inside, and a guide plate (31) is rotatably installed inside the guide mechanism (3). A fixed frame (32) is fixedly installed on the outer wall of the intake pipe (11). A worm wheel (33) is rotatably installed inside the fixed frame (32). Each set of worm wheels (33) is fixedly connected to the guide plate (31). A worm (34) is rotatably installed inside the fixed frame (32). A motor (35) is fixedly installed inside the fixed frame (32). The output shaft of the motor (35) is fixedly connected to the worm (34). The worm (34) and the worm wheel (33) are connected by a transmission.

2. The spray device for flue gas purification according to claim 1, characterized in that: A circulation mechanism (2) is provided on the right side of the spray tower (1). The circulation mechanism (2) includes a circulating water tank (21) fixedly installed on the right side wall of the spray tower (1). The circulating water tank (21) and the spray tower (1) are interconnected.

3. The spray device for flue gas purification according to claim 2, characterized in that: A circulating water pump (22) is fixedly installed on the top of the circulating water tank (21). One end of the circulating water pump (22) is connected to the circulating water tank (21), and the other end of the circulating water pump (22) is connected to the spray head (15).

4. The spray device for flue gas purification according to claim 1, characterized in that: Both sets of guide ramps (14) are designed to be inclined, and the two sets of guide ramps (14) are opened in opposite directions.

5. A spray device for flue gas purification according to claim 2, characterized in that: The circulating water tank (21) is equipped with a filter mechanism (4), which includes a limiting groove (42) on the front and rear sides of the inner wall of the circulating water tank (21). A filter plate (41) is movably installed inside the limiting groove (42).

6. A spray device for flue gas purification according to claim 5, characterized in that: The filter plate (41) has a movable groove (44) inside, and a transmission block (46) is movably installed inside the movable groove (44). A fixing rod (45) is fixedly installed at one end of the transmission block (46). A fixing groove (43) is opened inside the limiting groove (42), and one end of the fixing rod (45) passes through the fixing groove (43).

7. A spray device for flue gas purification according to claim 6, characterized in that: The front end of the transmission block (46) and the inner wall of the movable groove (44) are elastically connected by a spring (47), and the front end of the transmission block (46) is inclined.

8. A spray device for flue gas purification according to claim 5, characterized in that: The top of the filter plate (41) is threaded with a hand-tightening bolt (48), the bottom of which penetrates into the interior of the movable groove (44) and is fixedly installed with a top block (49). The inclined surfaces of the top block (49) and the transmission block (46) abut against each other.