High-speed dispersing and mixing machine for bactericide

Abstract

The utility model relates to the technical field of bactericide and equipment, and provides a bactericide high-speed dispersing and mixing machine which comprises a bottom frame and a roller, the roller is arranged on the bottom frame, a mixing and stirring assembly is arranged in the roller, and a turnover feeding and discharging assembly is arranged on the bottom frame and the roller. The overturning feeding and discharging assembly comprises a pair of annular sliding rail frames, the roller is rotationally connected into the annular sliding rail frames, an outer gear is arranged on the outer surface of the roller, a driving motor is installed on the annular sliding rail frame on one side, a driving gear is arranged at the output end of the driving motor, and the driving gear is meshed with the outer gear. By means of the technical scheme, the technical problems that in the prior art, the feeding and discharging efficiency is low, and the blocking condition exists are solved.

Description

TECHNICAL FIELD

[0001] Embodiments of the present disclosure relate to the technical field of sterilant adding equipment, in particular, to a sterilant high-speed dispersion mixer. BACKGROUND

[0002] In the production of sterilants, the convenience of the feeding and discharging of the dispersion mixer has a significant impact on production. In the traditional dispersion mixer, feeding mainly relies on manual pouring, which is low in efficiency and time-consuming, and it is difficult to accurately control the amount and order of feeding, resulting in large differences between different batches, which seriously affects the stability of product quality. In large-scale production, the slow feeding often causes the equipment to idle, slowing down the overall pace. As for discharging, the fixed and simple discharge port is prone to blockage when facing high-viscosity sterilants, resulting in interrupted discharging, frequent shutdown for cleaning, and the inability to automatically and continuously discharge. Manual collection increases labor costs and increases the risk of material leakage, environmental pollution, and safety hazards.

[0003] Therefore, there is an urgent need to develop a sterilant high-speed dispersion mixer that can improve the feeding and discharging problems. CONTENT OF THE INVENTION

[0004] To overcome the above-mentioned defects, embodiments of the present disclosure provide a sterilant high-speed dispersion mixer, which solves the technical problems of low feeding and discharging efficiency and blockage in the prior art.

[0005] According to one aspect, at least one embodiment of the present disclosure provides a sterilant high-speed dispersion mixer, comprising:

[0006] a chassis and a roller, the roller being arranged on the chassis;

[0007] a mixing and stirring assembly arranged in the roller;

[0008] a turnover feeding and discharging assembly arranged on the chassis and the roller;

[0009] The turnover feeding and discharging assembly comprises a pair of annular slide rail frames, the roller is rotatably connected in the annular slide rail frames, the outer surface of the roller is provided with an external gear, one side of the annular slide rail frame is provided with a driving motor, the output end of the driving motor is provided with a driving gear, and the driving gear is engaged with the external gear.

[0010] As a further technical solution, the top of the roller is provided with a feeding pipe, the inside of the feeding pipe is rotatably connected with a baffle through a rotating shaft, one side of the feeding pipe is provided with a second motor, and the output end of the second motor is connected with the baffle.

[0011] As a further technical scheme, the bottom of the bottom frame is fixedly connected with a conveying pipeline, a receiving cover is installed on the conveying pipeline, and a conveying auger is installed inside the conveying pipeline.

[0012] As a further technical scheme, the mixing and stirring assembly comprises a pair of stirring motors, and the stirring motors are respectively installed on the two sides of the roller, and the output end of the stirring motor on one side is provided with a main shaft, and the output end of the stirring motor on the other side is provided with a secondary shaft.

[0013] As a further technical scheme, the main shaft and the secondary shaft are rotatably sleeved and connected at opposite ends, and spiral blades are arranged on the main shaft and the secondary shaft, and mesh holes are formed in the surfaces of the spiral blades, and a plurality of component racks are arranged on the main shaft.

[0014] As a further technical scheme, the spiral blades on the main shaft and the spiral blades on the secondary shaft are opposite in spiral direction.

[0015] As a further technical scheme, the receiving cover is located directly below the feeding pipeline, and the opening size of the receiving cover is greater than the opening size of the feeding pipeline.

[0016] As a further technical scheme, the side surface of the bottom frame is provided with a telescopic air cylinder, and the output end of the telescopic air cylinder is provided with a stable pasting rack.

[0017] As a further technical scheme, the stable pasting rack is an arc-shaped transition structure, and the contact surface between the stable pasting rack and the roller is an anti-skid structure surface.

[0018] As a further technical scheme, the component racks are distributed in a herringbone shape, and the component racks are staggered with each other.

[0019] The embodiments of the present disclosure have the following beneficial effects:

[0020] 1. In the present disclosure, the beneficial effects of the turnover feeding and discharging assembly lie in the cooperation of the annular slide rail frame, the driving motor and the gear, which realizes flexible turnover of the roller, facilitates feeding and discharging, and the design of the feeding pipeline, the baffle and the second motor facilitates control of the feeding process and prevents dust from entering, the combination of the receiving cover, the conveying auger and the discharging pipeline ensures that the mixed sterilizing agent can be smoothly discharged and avoids blockage, and greatly improves the feeding and discharging efficiency.

[0021] 2、The mixing and stirring assembly has the beneficial effects that the pair of stirring motors drives the main shaft and the auxiliary shaft to rotate, the helical blade stirs the sterilizing agent, the mesh holes on the surface of the helical blade promote the flow of the materials, the mixing effect is enhanced, the material is scattered by the material distribution frame on the main shaft, the design of the person-shaped distribution and the mutual staggering makes the materials uniformly dispersed, the blades on the main shaft and the auxiliary shaft are opposite in the helical direction, the materials can be pushed to the middle at the same time during the stirring, the mixing effect is further improved, and the uniformity and the efficiency of the sterilizing agent mixing are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed to be used in the description of the embodiments of the present disclosure will be briefly introduced. Obviously, the drawings in the following description are only some example embodiments of the present disclosure. Other drawings can be obtained by those skilled in the art without creative labor on the basis of the contents of the example embodiments of the present disclosure and the drawings.

[0023] Figure 1 The structural schematic diagram in one embodiment of the present disclosure;

[0024] Figure 2 The axonometric view of the present disclosure;

[0025] Figure 3 The axonometric view of the present disclosure;

[0026] Figure 4 The axonometric view of the present disclosure;

[0027] In the drawings: 1, base frame; 2, roller; 3, turnover feeding and discharging assembly; 3-1, annular slide rail frame; 3-2, outer gear; 3-3, driving motor; 3-4, driving gear; 3-5, feeding pipeline; 3-6, baffle; 3-7, second motor; 3-8, conveying pipeline; 3-9, receiving cover; 3-10, conveying auger; 3-11, discharging pipeline; 4, mixing and stirring assembly; 4-1, stirring motor; 4-2, main shaft; 4-3, auxiliary shaft; 4-4, helical blade; 4-5, mesh hole; 4-6, material distribution frame; 5, telescopic air cylinder; 6, stable pasting frame. DETAILED DESCRIPTION

[0028] The present disclosure will be further described in detail below in combination with the drawings and examples. It can be understood that the specific examples described herein are only used to explain the present disclosure, but not to limit the present disclosure.

[0029] For simplicity and concision of the drawings, only parts related to the disclosure are shown in the drawings, and they do not represent the actual structure of the product. In addition, in order to make the drawings simple and easy to understand, in some drawings, only one of the components with the same structure or function is shown schematically, or only one of them is marked. In this document, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0030] In this document, it should be noted that unless otherwise explicitly specified and limited, the terms "mount", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the disclosure can be understood according to the specific circumstances.

[0031] In this disclosure, unless otherwise explicitly specified and limited, "on" or "under" the first feature of the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0032] In the description of the present embodiment, the terms "up", "down", "left", "right" and other orientation or position relationships are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present disclosure.

[0033] In addition, in the description of the present application, the terms "first", "second" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0034] As Figures 1-4 shown, it shows a sterilizing agent high-speed dispersion mixer of the present disclosure, which comprises:

[0035] The chassis 1 and the roller 2 are arranged on the chassis 1;

[0036] The mixing and stirring assembly 4 is arranged in the roller 2;

[0037] The turnover feeding and discharging assembly 3 is arranged on the chassis 1 and the roller 2;

[0038] The turnover feeding and discharging assembly 3 comprises a pair of annular slide rail frames 3-1, the roller 2 is rotationally connected in the annular slide rail frame 3-1, and an external gear 3-2 is arranged on the outer surface of the roller 2. A driving motor 3-3 is arranged on one side of the annular slide rail frame 3-1, a driving gear 3-4 is arranged at the output end of the driving motor 3-3, and the driving gear 3-4 is engaged with the external gear 3-2. A feeding pipe 3-5 is arranged on the top of the roller 2, a baffle 3-6 is rotationally connected in the feeding pipe 3-5 through a rotating shaft, a second motor 3-7 is arranged on one side of the feeding pipe 3-5, and the output end of the second motor 3-7 is connected with the baffle 3-6. A conveying pipe 3-8 is fixedly connected to the bottom of the chassis 1, a receiving cover 3-9 is arranged on the conveying pipe 3-8, a conveying auger 3-10 is arranged in the conveying pipe 3-8, and a discharging pipe 3-11 is arranged at the bottom of the conveying pipe 3-8.

[0039] In some examples, in order to realize the effect of convenient feeding and discharging, the turnover feeding and discharging assembly 3 is designed, which comprises a pair of annular slide rail frames 3-1 and is fixed on the top of the chassis 1. The roller 2 is rotationally connected in the annular slide rail frame 3-1, and an external gear 3-2 is arranged on the outer surface of the roller 2. A driving motor 3-3 is arranged on one side of the annular slide rail frame 3-1, a driving gear 3-4 is arranged at the output end of the driving motor 3-3, and the driving gear 3-4 is engaged with the external gear 3-2. When the driving motor 3-3 operates, the driving gear 3-4 drives the external gear 3-2, so that the roller 2 rotates in the annular slide rail frame 3-1. A feeding pipe 3-5 is arranged on the top of the roller 2, so that the feeding pipe 3-5 can directly feed into the roller 2. A baffle 3-6 is rotationally connected in the feeding pipe 3-5 through a rotating shaft. A second motor 3-7 arranged on one side of the feeding pipe 3-5 can control the rotation of the baffle 3-6, so as to open and close the feeding port and keep the inside in a closed state to avoid dust entering. A conveying pipe 3-8 is fixedly connected to the bottom of the chassis 1, and a conveying auger 3-10 is arranged in the conveying pipe 3-8, so as to convey the mixed sterilizing agent. A receiving cover 3-9 arranged on the conveying pipe 3-8 can receive the materials falling from the roller 2. The conveying auger 3-10 conveys the materials to the discharging pipe 3-11 at the bottom, so as to realize discharging. The whole assembly realizes the efficient and convenient feeding and discharging process.

[0040] As Figures 1-4As shown, this embodiment proposes a mixing assembly 4 including a pair of mixing motors 4-1, which are respectively installed on both sides of the drum 2. One side of the mixing motor 4-1 has a main shaft 4-2 at its output end, and the other side of the mixing motor 4-1 has a secondary shaft 4-3 at its output end. The main shaft 4-2 and the secondary shaft 4-3 are rotatably connected at opposite ends. Both the main shaft 4-2 and the secondary shaft 4-3 are provided with spiral blades 4-4. The surface of the spiral blades 4-4 is provided with mesh holes 4-5. The main shaft 4-2 is provided with several component feeding racks 4-6.

[0041] In some examples, to achieve efficient mixing of the disinfectant, a mixing assembly 4 is designed. This assembly includes a pair of mixing motors 4-1, which are respectively installed on both sides of the drum 2. One side of the mixing motor 4-1 has a main shaft 4-2 at its output end, and the other side has a secondary shaft 4-3 at its output end. The main shaft 4-2 and the secondary shaft 4-3 are rotatably connected at opposite ends to ensure that the two shafts can rotate in tandem and influence each other. Both the main shaft 4-2 and the secondary shaft 4-3 are equipped with spiral blades 4-4. When the mixing motor 4-1 starts, driving the main shaft 4-2 and the secondary shaft 4-3 to rotate, the spiral blades 4-4 rotate accordingly, stirring the disinfectant in the drum 2. The mesh holes 4-5 on the surface of the spiral blades 4-4 allow materials at different positions to flow between each other, further improving the mixing effect. Several component racks 4-6 are set on the main shaft 4-2 to break up different raw materials. During the mixing process, as the main shaft 4-2 rotates, the raw materials fall from the component racks 4-6 and are fully mixed with other auxiliary materials.

[0042] For example, such as Figure 3 As shown, the spiral blade 4-4 on the main shaft 4-2 has the opposite spiral direction to the spiral blade 4-4 on the secondary shaft 4-3.

[0043] In some examples, the opposite spiral structure allows for simultaneous pushing of material into the middle of roller 2 during rotation, resulting in better mixing and no residue during discharge.

[0044] For example, such as Figure 4 As shown, the receiving cover 3-9 is located directly below the feed pipe 3-5, and the opening size of the receiving cover 3-9 is larger than the opening size of the feed pipe 3-5.

[0045] In some examples, after the roller 2 rotates 180°, the opening of the feed pipe 3-5 can be completely oriented towards the receiving hood 3-9, ensuring that the disinfectant can enter the receiving hood 3-9 completely.

[0046] For example, such as Figure 2 As shown, a telescopic cylinder 5 is provided on the side surface of the base frame 1, and a stabilizing bracket 6 is provided at the output end of the telescopic cylinder 5.

[0047] In some examples, the telescopic air cylinder 5 and the stable pasting frame 6 can support and fix the roller 2 on the surface of the roller 2, so as to ensure the stability during mixing.

[0048] For example, as shown in Figure 4 The stable pasting frame 6 is an arc-shaped transition structure, and the contact surface between the stable pasting frame 6 and the roller 2 is an anti-skid structure surface.

[0049] In some examples, the arc-shaped transition structure and the anti-skid structure surface can better fit the surface of the roller 2 and achieve better anti-skid stability.

[0050] For example, as shown in Figure 4 The distribution of the material distribution frames 4-6 is in a herringbone shape, and the plurality of material distribution frames 4-6 are staggered with each other.

[0051] In some examples, the herringbone-shaped distribution and the staggered relationship can uniformly scatter the entering materials.

[0052] In actual use: start the second motor 3-7 to open the baffle 3-6 of the feeding pipe 3-5, put the sterilizing agent raw materials into the roller 2 through the feeding pipe 3-5, close the baffle 3-6, start the stirring motor 4-1, use the material distribution frame 4-6 to scatter the raw materials, the main shaft 4-2 and the auxiliary shaft 4-3 drive the helical blade 4-4 to rotate, and mix and stir the raw materials, the mesh 4-5 on the helical blade 4-4 promotes the flow of materials, and the blades in the opposite screw direction enhance the mixing effect, after mixing, start the driving motor 3-3 on the ring-shaped slide rail frame 3-1 to rotate the roller 2 by 180°, open the baffle 3-6 of the feeding pipe 3-5, and the mixed sterilizing agent falls into the receiving cover 3-9, and is discharged through the conveying auger 3-10 and the discharge pipe 3-11, and in the whole process, the telescopic air cylinder 5 pushes the stable pasting frame 6 to fit the surface of the roller 2, so as to ensure the stable operation of the equipment.

[0053] It should be noted that the above examples are only used to illustrate the technical solutions of the present disclosure, not to limit it. Although the present disclosure has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present disclosure can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present disclosure, which should be covered in the scope of the claims of the present disclosure.

Claims

1. A high-speed dispersion mixer for a bactericide, characterized in that, include: A base frame (1) and a roller (2), wherein the roller (2) is mounted on the base frame (1); A mixing and stirring assembly (4) is disposed inside the drum (2); A flip-feed / discharge assembly (3) is provided on the base frame (1) and the roller (2); The flipping feed / discharge assembly (3) includes a pair of annular slide rails (3-1), and the roller (2) is rotatably connected inside the annular slide rails (3-1). An external gear (3-2) is provided on the outer surface of the roller (2). A drive motor (3-3) is installed on one side of the annular slide rails (3-1), and a drive gear (3-4) is provided at the output end of the drive motor (3-3). The drive gear (3-4) meshes with the external gear (3-2).

2. The high-speed dispersion mixer for bactericides according to claim 1, characterized in that, The top of the roller (2) is provided with a feed pipe (3-5), and a baffle (3-6) is rotatably connected inside the feed pipe (3-5) via a rotating shaft. A second motor (3-7) is provided on one side of the feed pipe (3-5), and the output end of the second motor (3-7) is connected to the baffle (3-6).

3. The high-speed dispersion mixer for bactericides according to claim 2, characterized in that, The bottom of the base frame (1) is fixedly connected to a conveying pipe (3-8), a receiving cover (3-9) is installed on the conveying pipe (3-8), a conveying auger (3-10) is installed inside the conveying pipe (3-8), and a discharge pipe (3-11) is provided at the bottom of the conveying pipe (3-8).

4. The high-speed dispersion mixer for bactericides according to claim 1, characterized in that, The mixing assembly (4) includes a pair of mixing motors (4-1), which are respectively installed on both sides of the drum (2). One side of the mixing motor (4-1) is provided with a main shaft (4-2) at its output end, and the other side of the mixing motor (4-1) is provided with a secondary shaft (4-3) at its output end.

5. The high-speed dispersion mixer for a bactericide according to claim 4, characterized in that, The main shaft (4-2) and the secondary shaft (4-3) are rotatably connected at opposite ends. Both the main shaft (4-2) and the secondary shaft (4-3) are provided with helical blades (4-4). The surface of the helical blades (4-4) is provided with mesh holes (4-5). The main shaft (4-2) is provided with several component feeding racks (4-6).

6. The high-speed dispersion mixer for a bactericide according to claim 5, characterized in that, The spiral blade (4-4) on the main shaft (4-2) has the opposite spiral direction to the spiral blade (4-4) on the secondary shaft (4-3).

7. The high-speed dispersion mixer for a bactericide according to claim 3, characterized in that, The receiving cover (3-9) is located directly below the feed pipe (3-5), and the opening size of the receiving cover (3-9) is larger than the opening size of the feed pipe (3-5).

8. The high-speed dispersion mixer for bactericides according to claim 1, characterized in that, The base frame (1) is provided with a telescopic cylinder (5) on its side surface, and a stabilizing bracket (6) is provided at the output end of the telescopic cylinder (5).

9. A high-speed dispersion mixer for a bactericide according to claim 8, characterized in that, The stabilizing bracket (6) has an arc-shaped transition structure, and the contact surface between the stabilizing bracket (6) and the roller (2) is an anti-slip surface.

10. A high-speed dispersion mixer for a bactericide according to claim 5, characterized in that, The material distribution racks (4-6) are arranged in a herringbone pattern, and several groups of material distribution racks (4-6) are staggered with each other.

Images