Metal pipe fitting surface spraying device
By using a spiral airflow and a support structure in the metal pipe surface spraying device, the problem of paint waste is solved, and complete coverage and rapid drying of the paint are achieved, thus improving spraying efficiency and effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional metal pipe coating methods result in significant waste of coating materials, pollute the environment, and are difficult to recycle and reuse.
A metal pipe surface spraying device is designed. The device uses a jet nozzle to form a spiral airflow, which drives the paint sprayed from the nozzle to evenly cover the surface of the pipe. The pipe is fixed by a bracket and spring ring to prevent shaking. The pipe position is fixed by a limit block and a clamping block to ensure the uniformity and accuracy of the spraying.
It achieves complete coverage of the spray coating, avoids waste, improves spraying efficiency and drying speed, and ensures the integrity of the spraying effect.
Smart Images
Figure CN224010222U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal pipe manufacturing technology, specifically to a metal pipe surface spraying device. Background Technology
[0002] Metal pipe fittings are widely used in construction, automotive, aerospace, chemical and other fields. Their surface properties directly affect their service life and functionality. Surface spraying forms a coating on the surface of the pipe fittings, which can achieve multiple goals such as corrosion prevention, wear resistance, insulation and decoration.
[0003] Traditional metal pipe surface spraying methods mostly employ manual spraying. Taking the surface spraying method of aluminum alloy trolley rods for luggage as an example, the method involves spraying paint onto the surface of the aluminum alloy trolley rod in a mist form using a spray gun to form a paint film. The specific steps are as follows: Surface pretreatment: The aluminum alloy trolley rod is treated to remove oil and rust to ensure the surface is clean and dry; Paint preparation: A suitable paint is selected as needed and mixed according to a certain ratio; Spraying operation: The paint is evenly sprayed onto the surface of the aluminum alloy trolley rod using a spray gun, paying attention to controlling the spray thickness and uniformity; Drying and curing: After spraying, the aluminum alloy trolley rod is placed in a well-ventilated environment to dry naturally, or baked to cure, in order to improve the adhesion and hardness of the coating.
[0004] Current metal pipe coating methods, whether manual or mechanical, all face a problem: only a small portion of the coating material is sprayed onto the pipe surface during the coating process, while the majority of the coating material is wasted, drifting in the wind and polluting the air and the ground, and is difficult to recycle and reuse. Therefore, it is necessary to design a metal pipe surface coating device that can reduce coating material waste. Utility Model Content
[0005] Therefore, the purpose of this utility model is to provide a metal pipe surface spraying device to solve the technical problem of wasting spray paint in traditional spraying methods.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a metal pipe surface spraying device, comprising a main body, a cover plate installed on the main body, air jets and spray nozzles evenly distributed inside the main body, and all the air jets and spray nozzles are arranged alternately in sequence, each of the air jets and spray nozzles cooperating with each other, a processing platform is provided on the bottom surface inside the main body, and an exhaust hole penetrating the main body is provided on the processing platform, a bracket is installed at the exhaust hole of the processing platform, and the bracket cooperates with the pipe.
[0007] By adopting the above technical scheme, the metal pipe fitting is placed on the support on the processing platform, and the cover plate is covered, at this time, the device is started, the air injection port and the material injection port in the main body are started, the material injection port sprays the spraying material, the air injection port sprays air and forms a spiral air flow in the main body, the air flow flows into through the exhaust hole along the top opening of the metal pipe fitting, and in this period, the air flow drives the spraying material to rotate around the metal pipe fitting and uniformly covers the spraying material on the surface of the metal pipe fitting, so that the spraying of the metal pipe fitting is completed, and the spraying material is completely covered on the surface of the metal pipe fitting, avoiding the waste of the spraying material, and due to the rapid flow of air, the air drying speed of the spraying material on the surface of the pipe fitting is also accelerated.
[0008] The utility model further sets up, be connected with a plurality of groups of spring ring of upper and lower arrangement on the support, and spring ring is matched with the inner wall of pipe fitting.
[0009] By adopting the above technical scheme, the spring ring connected on the support can better fix the position of the pipe fitting during the spraying process, prevent the pipe fitting from shaking or moving, and thus ensure the uniformity and accuracy of spraying. At the same time, the elastic design of the spring ring can adapt to pipe fittings of different inner diameters, further improving the adaptability of the device to different types of pipe fittings.
[0010] The utility model further sets up, install the closure on the cover plate, and the bottom surface of closure is connected with the limiting block, and the both sides of limiting block are all rotatably connected with the limiting plate, the both ends of two limiting plates are all connected with the clamping block matched with the inner wall of pipe fitting, and the both sides of two limiting plates and limiting block are all connected with the elastic sheet.
[0011] By adopting the above technical scheme, the pipe fitting is inserted into the limiting plate on the limiting block, and the clamping block fixes the pipe fitting through the elastic sheet, further preventing the pipe fitting from moving or rotating during spraying, and after spraying is completed, the closure is lifted, the pipe fitting can be taken out without touching the outer surface of the pipe, preventing the spraying effect on the surface of the pipe fitting from being damaged.
[0012] The utility model further sets up, two clamping blocks are all connected with the silk thread, and two silk threads are all slid through the limiting block and the closure, and the closure is provided with the handle connected with the silk thread.
[0013] By adopting the above technical scheme, the handle is pulled upwards, the clamping block is driven back through the silk thread, and the clamping of the pipe fitting is contacted.
[0014] The utility model further sets up, install the handle on the closure.
[0015] By adopting the above technical scheme, the handle installed on the closure provides a convenient holding part for the operator, making it more labor-saving and convenient to install and dismount the closure.
[0016] The utility model further sets up, the bottom surface mounting of main part has support frame.
[0017] Through adopting above-mentioned technical scheme, the support frame installed on the bottom surface of the main body provides a stable support foundation for the whole spraying device, ensures that the device will not shake or fall down in the spraying process, and leaves space at the bottom of the main body for air circulation.
[0018] To sum up, the utility model mainly has the following beneficial effects:
[0019] The utility model discloses a metal pipe spraying device, which comprises a main body, a cover plate, a plurality of air injection ports, a plurality of paint injection ports, a processing platform, an air exhaust hole, a support frame, a spring ring, a limiting block, a spring piece, a clamping block, a silk thread and a handle. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is the whole structure schematic view of the utility model;
[0021] Figure 2 It is the whole structure downward section view of the utility model;
[0022] Figure 3 It is the whole structure forward section view of the utility model;
[0023] Figure 4 It is the whole structure lateral section view of the utility model;
[0024] Figure 5 It is the whole structure of the utility model; Figure 3 The structure enlarged view of A in the middle of the utility model;
[0025] Figure 6 It is the whole structure of the utility model; Figure 4 The structure enlarged view of B in the middle of the utility model.
[0026] In the drawing: 1, main body;2, cover plate;3, air injection port;4, paint injection port;5, processing platform;6, air exhaust hole;7, support frame;8, spring ring;9, limiting block;10, spring piece;11, clamping block;12, silk thread;13, handle;14, handle;15, closed cover;16, limiting plate. DETAILED DESCRIPTION
[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. The embodiments described below are exemplary and are used for explaining the utility model only, and cannot be understood as limiting the utility model.
[0028] The embodiments of this utility model will be described below based on its overall structure.
[0029] A metal pipe surface spraying device, such as Figure 1-6 As shown, the device includes a main body 1, on which a cover plate 2 is mounted. Air jets 3 and material ejection ports 4 are evenly distributed inside the main body 1, and these ports are arranged in an alternating pattern. Each air jet 3 and material ejection port 4 cooperates with the others. A processing platform 5 is provided on the bottom surface of the main body 1, and an exhaust port 6 penetrating the main body 1 is provided on the processing platform 5. A bracket 7 is installed at the exhaust port 6 of the processing platform 5, and the bracket 7 cooperates with a pipe fitting. The metal pipe fitting is placed on the bracket 7 on the processing platform 5, and the cover plate 2 is closed. At this time, the device is activated. The jet nozzle 3 and the spray nozzle 4 inside the main body 1 are activated. The spray nozzle 4 sprays the coating material, and the jet nozzle 3 sprays air and forms a spiral airflow inside the main body 1. The airflow flows in along the top opening of the metal pipe and is discharged through the exhaust hole 6. During this period, the airflow drives the coating material to rotate around the metal pipe and evenly cover the surface of the metal pipe, thereby completing the coating of the metal pipe and ensuring that the coating material completely covers the surface of the metal pipe, avoiding waste of the coating material. Furthermore, due to the rapid airflow, the drying speed of the coating material on the surface of the pipe is also accelerated.
[0030] The bracket 7 is connected to several sets of vertically arranged spring coils 8, which mate with the inner wall of the pipe. The spring coils 8 connected to the bracket 7 can better fix the position of the pipe during the spraying process, preventing the pipe from shaking or moving, thereby ensuring the uniformity and accuracy of the spraying. At the same time, the elastic design of the spring coils 8 can adapt to pipes with different inner diameters, further improving the device's adaptability to different types of pipes.
[0031] A sealing cover 15 is installed on the cover plate 2, and a limiting block 9 is connected to the bottom surface of the sealing cover 15. Both sides of the limiting block 9 are rotatably connected to the limiting plate 16. The ends of the two limiting plates 16 are connected to the clamping block 11 that cooperates with the inner wall of the pipe. A spring piece 10 is connected between the two limiting plates 16 and the limiting block 9. When the pipe is inserted into the limiting plate 16 on the limiting block 9, the clamping block 11 fixes the pipe through the spring piece 10, further preventing the pipe from shifting or rotating during spraying. After spraying, the sealing cover 15 is lifted up, and the pipe can be taken out without contacting the outer surface of the pipe, preventing damage to the spraying effect on the surface of the pipe.
[0032] Both clamping blocks 11 are connected to wires 12, and both wires 12 slide through the limiting block 9 and the closing cover 15. The closing cover 15 is provided with a handle 14 connected to the wires 12. Pulling the handle 14 upward will cause the clamping blocks 11 to retract through the wires 12 and engage the clamping of the pipe fitting.
[0033] The handle 13 is installed on the closure cover 15, which provides a convenient holding position for the operator, making it more labor-saving and convenient to install and dismount the closure cover 15.
[0034] The support frame is installed on the bottom surface of the main body 1, which provides a stable support foundation for the entire spraying device, ensuring that the device will not shake or fall during the spraying process, and leaving space at the bottom of the main body 1 for air circulation.
[0035] Working principle: insert the pipe into the limiting plate 16 on the limiting block 9, and fix the pipe by the clamping block 11 through the elastic piece 10, close the closure cover 15 at this time, and then insert the metal pipe into the support 7 on the processing platform 5, during which the spring ring 8 connected to the support 7 can better fix the position of the pipe during the spraying process, preventing the pipe from shaking or moving, then start the device, the air outlet 3 and the material outlet 4 in the main body 1 are started, the material outlet 4 sprays the spraying material, the air outlet 3 sprays air and forms a spiral air flow in the main body 1, the air flow rushes into the exhaust hole 6 through the top opening of the metal pipe, during which the air flow drives the spraying material to rotate around the metal pipe and evenly covers the surface of the metal pipe, thereby completing the spraying of the metal pipe and making the spraying material completely cover the surface of the metal pipe, avoiding waste of the spraying material, and due to the rapid flow of air, the air flow also speeds up the air drying speed of the spraying material on the surface of the pipe, after the spraying is completed, the closure cover 15 on the cover plate 2 is lifted by the handle 13, ensuring that the pipe is taken out without touching the outer surface of the pipe, at this time, the lifting handle 14 is pulled upward, the clamping block 11 is driven to retreat by the silk thread 12, and the clamping of the pipe is contacted.
[0036] On the basis of the above structure, although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and those skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.
Claims
1. A metal pipe surface spraying device, comprising a main body (1), characterized in that: The main body (1) is equipped with a cover plate (2). The interior of the main body (1) is evenly distributed with air jets (3) and spray nozzles (4), and all the air jets (3) and spray nozzles (4) are arranged alternately. Each air jet (3) and spray nozzle (4) cooperates with each other. The bottom surface of the interior of the main body (1) is provided with a processing platform (5), and the processing platform (5) is provided with an exhaust hole (6) that penetrates the main body (1). A bracket (7) is installed at the exhaust hole (6) of the processing platform (5), and the bracket (7) cooperates with the pipe.
2. The metal pipe surface spraying device according to claim 1, characterized in that: The bracket (7) is connected to several sets of spring coils (8) arranged vertically, and the spring coils (8) are in contact with the inner wall of the pipe.
3. The metal pipe surface spraying device according to claim 1, characterized in that: A sealing cover (15) is installed on the cover plate (2), and a limiting block (9) is connected to the bottom surface of the sealing cover (15). Both sides of the limiting block (9) are rotatably connected to a limiting plate (16). The ends of the two limiting plates (16) are connected to a clamping block (11) that cooperates with the inner wall of the pipe. A spring piece (10) is connected between the two limiting plates (16) and the limiting block (9).
4. The metal pipe surface spraying device according to claim 3, characterized in that: Both clamping blocks (11) are connected with wires (12), and both wires (12) slide through the limiting block (9) and the closing cover (15). The closing cover (15) is provided with a handle (14) connected to the wires (12).
5. The metal pipe surface spraying device according to claim 3, characterized in that: A handle (13) is installed on the closed cover (15).
6. The metal pipe surface spraying device according to claim 1, characterized in that: A support frame is installed on the bottom surface of the main body (1).