Dirt cleaning scraper mechanism for sight glass of medium-high pressure container

By designing a combination of scraper blades, scraper arms, and elastic drive mechanisms, the problem of online scraping and cleaning of sight glasses for medium and high pressure vessels has been solved, achieving safe and reliable cleaning of the sight glasses, avoiding damage to the sight glass openings and rotating shafts due to stress, and providing a convenient operation method.

CN224010576UActive Publication Date: 2026-03-20SICHUAN ZHONGKE INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In the existing technology, the cleaning mechanism of the sight glass of high-pressure vessels is difficult to achieve online wiping and cleaning in medium and high pressure environments, and there are problems such as reduced structural strength due to openings in the sight glass and the influence of axial force on the rotating shaft.

Method used

The cleaning scraper mechanism consists of a scraper blade, a scraper arm, a rotating shaft, and an elastic drive mechanism. The elastic drive mechanism ensures that the scraper blade is in close contact with the glass, and the rotation of the rotating shaft enables online scraping. The rotating shaft is slidably sealed to the mounting base to prevent the container pressure from generating axial force on the rotating shaft.

Benefits of technology

It enables online cleaning and wiping of sight glasses under medium and high pressure environments. It has a simple structure and is easy to operate, avoiding the risk of reduced strength and damage to the rotating shaft caused by openings in the sight glass, thus ensuring the safety and reliability of the sight glasses.

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Abstract

The utility model discloses a dirt-cleaning scraping blade mechanism for a sight glass of a medium-high pressure container, which comprises a scraping blade, a scraping blade arm and a rotating shaft, and the scraping blade is used for contacting with glass mounted on a mounting seat; the doctor blade arm is connected with the doctor blade; the rotating shaft is fixedly connected with the doctor blade arm; the rotating shaft is slidably mounted on the mounting seat, the rotating shaft is slidably and hermetically connected with the mounting seat, an elastic driving mechanism is arranged on the mounting seat, the elastic driving mechanism is connected with the lower end of the rotating shaft, and the scraper is in close contact with glass under the action of the elastic driving mechanism. The elastic driving mechanism comprises a spring guide cylinder, a spring and an adjusting pressing cap, the spring guide cylinder is fixedly mounted on the mounting base, the rotating shaft penetrates through the mounting base and then extends into the spring sleeve, the adjusting pressing cap is connected with the spring guide cylinder, the spring is located in the spring guide cylinder, the upper end of the spring makes contact with the rotating shaft, and the lower end of the spring makes contact with the adjusting pressing cap. The utility model can effectively solve the technical problem that the existing sight glass of the medium-high pressure vessel is difficult to scrape and decontaminate on line.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of high-pressure vessel sight glass cleaning technical field, specifically to a kind of dirty scraping mechanism for high-pressure vessel sight glass. BACKGROUND

[0002] The dirty cleaning of the sight glass of the high-pressure pressure vessel in the prior art has been a problem difficult to solve in the industry, and the main reason is that the design and installation difficulty of the sight glass to be wiped and scraped to remove dirt under medium-high pressure and the guarantee of safety and reliability.

[0003] In the prior art, the dirty cleaning mechanism of most sight glasses achieves the effect of cleaning dirt by opening a hole in the sight glass and setting a rotating scraper, as mentioned in patents CN211217690U and CN210456019U, which all need to open a hole in the sight glass. These methods can be well applied in low-pressure containers, but for medium-high pressure applications, the sight glass opening will significantly reduce its structural strength and increase the risk of sight glass breakage due to the greater pressure and bending stress that the sight glass glass bears, making it difficult to be applied in medium-high pressure applications.

[0004] The self-cleaning device mentioned in patent CN221453506U does not open a hole in the sight glass, but its scraping drive mechanism has a large length size, and the pressure during scraping enters the motor, screw and shell side, which cannot achieve online dirt removal, and requires high strength for the shell and the support strength of the two sealing plates, so it is obviously not suitable for application in medium-high pressure pressure vessel applications.

[0005] In addition, the shaft needs to extend from the outside of the sight glass to the inside of the container side of the sight glass to drive the scraper. In theory, the container pressure will generate an axial force on the shaft. Under low pressure, the axial force generated by the shaft due to air pressure is small and can be ignored, but when applied in a medium-high pressure environment, the axial force generated at the shaft can reach a considerable magnitude. For example, the shaft diameter is φ15, the container pressure is 15MPa, and the axial force generated at the shaft can reach 270kgf. Under the action of this force, the scraper mechanism is difficult to work normally or even damage the scraper or the sight glass. UTILITY MODEL CONTENTS

[0006] The purpose of the utility model is to provide a dirty scraping mechanism for high-pressure vessel sight glass, which can effectively solve the technical problem of online wiping and scraping dirt of existing medium-high pressure vessel sight glass.

[0007] To solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A dirty scraping mechanism for high-pressure vessel sight glass, comprising:

[0009] A scraper for contacting with the glass installed on the mounting seat;

[0010] A scraper arm, which is connected to a scraper;

[0011] The rotating shaft is fixedly connected to the scraper arm;

[0012] The rotating shaft is slidably mounted on the mounting base, and there is a sliding seal connection between the rotating shaft and the mounting base. An elastic drive mechanism is provided on the mounting base, and the elastic drive mechanism is connected to the lower end of the rotating shaft. Under the action of the elastic drive mechanism, the scraper blade is made to come into close contact with the glass.

[0013] Furthermore, the elastic drive mechanism includes a spring guide cylinder, a spring, and an adjusting cap. The spring guide cylinder is fixedly mounted on the mounting base. The rotating shaft passes through the mounting base and extends into the spring sleeve. The adjusting cap is connected to the spring guide cylinder. The spring is located inside the spring guide cylinder, with its upper end in contact with the rotating shaft and its lower end in contact with the adjusting cap.

[0014] The adjusting cap and the spring guide cylinder are connected by threads.

[0015] Furthermore, the glass is fixedly mounted on the mounting base via a flange.

[0016] Furthermore, a sealing ring is provided between the spring guide cylinder and the mounting base, and they are connected by a flange.

[0017] The rotating shaft and the mounting base are connected by a sliding seal through a sealing device.

[0018] Further optimization includes the installation of a circulating water cooling channel on the mounting base.

[0019] The glass has at least one layer of glass on the outside, with an interlayer between adjacent glass panes, and cooling circulating water is installed in the interlayer.

[0020] Further specifying, the sealing device includes a guide cylinder mounted on the mounting base and a sealing ring disposed between the guide cylinder and the rotating shaft.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] This utility model mainly consists of a scraper blade, a scraper arm, a rotating shaft, and an elastic drive mechanism. The rotating shaft is driven by the elastic drive mechanism, which enables the scraper blade to make close contact with the glass. By rotating the rotating shaft, the sight glass of the high-pressure vessel can be wiped and scraped online. The overall structure is simple and the operation is more convenient. Attached Figure Description

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be considered as limiting the scope. For those skilled in the art, other related drawings can also be obtained from these drawings without creative labor.

[0024] Figure 1 is a schematic view of the whole section of the present application.

[0025] Figure 2 is a view of the wiping range and limit position of the wiper of the present application.

[0026] Reference signs:

[0027] 1 wiper; 2 glass; 3 flange; 4 wiper arm; 5 rotating shaft; 6 mounting base; 7 spring; 8 spring guide cylinder; 9 adjusting pressure cap; 10 medium-high pressure container; 11 sealing device. DETAILED DESCRIPTION

[0028] In the following, only some exemplary embodiments are simply described. As those skilled in the art can realize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0029] In the description of the embodiments of the present application, it should be understood that the orientations or positional relationships indicated by the terms "length", "vertical", "horizontal", "top", "bottom" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application.

[0030] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0031] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection, and can also be communication; can be directly connected, can also be indirectly connected through an intermediate medium, and can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0032] In the embodiments of the present application, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0033] The following disclosure provides many different embodiments or examples for implementing different structures of the embodiments of the present application. In order to simplify the disclosure of the embodiments of the present application, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present application. In addition, the embodiments of the present application can refer to the same reference numerals and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not indicate the relationship between the various embodiments and / or settings discussed.

[0034] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0035] Referring to Figure 1 and Figure 2 The embodiment discloses a kind of for high pressure container sight mirror to clean dirt blade mechanism, including blade 1, blade arm 4 and pivot 5, the blade 1 is used to contact with glass 2 installed on mounting seat 6;The blade arm 4 is connected with blade 1;The pivot 5 is fixedly connected with blade arm 4;

[0036] Wherein, pivot 5 is slidably sealed and installed on the mounting seat 6, and is slidably sealed and connected between pivot 5 and the mounting seat 6. An elastic driving mechanism is provided on the mounting seat 6, and the lower end of the pivot 5 is connected to the elastic driving mechanism. Under the action of the elastic driving mechanism, the blade 1 is in close contact with the glass 2.

[0037] The utility model mainly comprises a scraping piece 1, a scraping piece arm 4, a rotating shaft 5 and an elastic driving mechanism, realizes the driving to the rotating shaft 5 under the action of the elastic driving mechanism, so that the scraping piece 1 can be in close contact with the glass 2, and the high-pressure container sight glass can be scraped and removed on line by rotating the rotating shaft 5, and the overall structure is simple and convenient to operate.

[0038] Further, in some preferred embodiments, the elastic driving mechanism comprises a spring guide cylinder 8, a spring 7 and an adjusting pressure cap 9, the spring guide cylinder 8 is fixedly installed on the mounting seat 6, the rotating shaft 5 extends to the spring 7 sleeve after passing through the mounting seat 6, the adjusting pressure cap 9 is connected with the spring guide cylinder 8, the spring 7 is located in the spring guide cylinder 8 and the upper end is in contact with the rotating shaft 5 and the lower end is in contact with the adjusting pressure cap 9.

[0039] Further, in some preferred embodiments, the adjusting pressure cap 9 is connected with the spring guide cylinder 8 through threads.

[0040] Further, in some preferred embodiments, the glass 2 is fixedly installed on the mounting seat 6 through the flange 3.

[0041] Further, in some preferred embodiments, a sealing ring is arranged between the spring guide cylinder 8 and the mounting seat 6 and connected through the flange.

[0042] Further, in some preferred embodiments, the rotating shaft 5 and the mounting seat 6 are connected through the sealing device 11 to realize sliding sealing.

[0043] Further, in some preferred embodiments, the mounting seat 6 is provided with a circulating water cooling channel.

[0044] Further, in some preferred embodiments, at least one layer of glass 2 is arranged outside the glass 2, a sandwich layer is formed between the adjacent glass 2, and cooling circulating water is arranged in the sandwich layer.

[0045] Further, in some preferred embodiments, the sealing device 11 comprises a guide cylinder arranged on the mounting seat 6 and a sealing ring arranged between the guide cylinder and the rotating shaft 5.

[0046] In order to facilitate further understanding of the utility model by those skilled in the art, the utility model will be further described below in combination with specific embodiments.

[0047] The utility model discloses a kind of dirt scraping piece mechanisms for high pressure vessel sight glass, mainly applied in high pressure pressure vessel field.

[0048] In the embodiment, the high pressure pressure vessel design pressure is 1.6MPa (including) to 40MPa (including) application scenario.

[0049] A kind of for high pressure vessel sight glass, mainly including pivot 5, scraper 1, glass 2, glass 2 is installed on the mounting seat 6 connected to high pressure vessel 10, glass 2 is installed on mounting seat 6, and is compressed by flange 3.

[0050] Further, in actual use, static sealing device, such as sealing gasket, is arranged between mounting seat 6, glass 2 and flange 3.

[0051] The pivot 5 is installed on the mounting seat 6, and two groups of sealing devices 11 are arranged therebetween, and the pivot 5 can rotate and axially move relative to the mounting seat 6.

[0052] The inner diameters of the two groups of sealing devices 11 are equal in size, so that the axial force of the container pressure on the pivot 5 is avoided.The sealing device 11 comprises a guide cylinder installed on the mounting seat 6 and a sealing ring arranged between the guide cylinder and the pivot 5.

[0053] The pivot 5 is rigidly connected to the scraper arm 4, the scraper arm 4 is connected to the scraper 1 through a hinge, and the rotation of the pivot 5 can realize the swinging and scraping of the scraper 1 on the glass 2.

[0054] The mounting seat 6 is provided with a spring guide cylinder 8, and the adjusting cap 9 is connected to the spring guide cylinder 8 through thread connection or flange 3 connection, the relative position between the adjusting cap and the spring guide cylinder 8 can be adjusted to adjust the compression amount of the spring 7, and the elastic force is applied to the pivot 5, and finally the contact force between the scraper 1 and the glass 2 is adjusted.

[0055] For easy installation, the mounting seat 6 is of split structure, and is rigidly connected and sealed through flange 3 bolts and sealing rings.

[0056] For easy installation, the mounting seat 6 and the spring 7 guide cylinder are connected through flange 3, and are provided with sealing rings.

[0057] As an option, the two groups of sealing devices 11 arranged between the mounting seat 6 and the pivot 5 are detachable flange 3 type, and are rigidly connected and sealed through flange 3 screws and sealing rings.

[0058] In actual use, the scraper 1 mechanism is installed on the mounting seat 6 of the pressure vessel, and the two are rigidly connected through screws or strong clamps, and are provided with sealing rings therebetween.

[0059] When the container is working, if the glass 2 is not cleaned, the glass 2 will be blocked by the volatilized dirt, affecting the observation of the working state of the material in the container.

[0060] The scraper 1 is arranged on the pressure side of the glass 2, the scraper 1 can swing around the pivot 5, and the swinging range of the scraper 1 can be controlled by controlling the swinging range of the pivot 5, such as Figure 2As shown, the wiper 1 is in the middle state and the two limit stroke states respectively.

[0061] The swing of the rotating shaft 5 can be driven by a gear and rack mechanism or a connecting rod mechanism, and the structure thereof will not be described here.

[0062] The position of the pressure cap 9 relative to the spring guide cylinder 8 is adjusted by threads, the compression amount of the spring 7 is adjusted, the force applied by the spring 7 to the rotating shaft 5 is controlled, and finally the contact force between the wiper 1 and the glass 2 is controlled.

[0063] In practical applications, if the contact force between the wiper 1 and the glass 2 is too small, the dirt removal effect will be poor, and if the contact force is too large, the glass 2 will be scratched or the wiper 1 will be damaged, especially the scratches caused by the scratches of the glass 2 will cause stress concentration at the scratches of the glass 2, which will sharply increase the risk of glass 2 breakage, so it is necessary to adjust the pressing force between the wiper 1 and the glass 2 according to the actual situation.

[0064] The sealing device 11 ensures that the rotating shaft 5 can move axially and rotate relative to the mounting seat 6, while ensuring sealing.

[0065] The above scheme ensures that the wiper 1 mechanism involved in the utility model can realize reliable online wiping and dirt removal function in a high-pressure environment, and provides an effective solution for visual monitoring of the inside of the high-pressure container 10.

[0066] Further, the utility model is additionally provided with cooling measures, such as a circulating water cooling channel on the mounting seat 6, which can expand the temperature application range of the mechanism.

[0067] Further, 1 to several layers of glass 2 are additionally provided outside the flange 3, and cooling circulating water can be introduced between the glass 2 interlayers to increase the cooling effect, or the water pressure or air pressure between the glass 2 layers is controlled to achieve the effect of gradually reducing the pressure from the inside to the outside, which can further improve the temperature and pressure application range of the mechanism.

[0068] Compared with the prior art, the biggest advantage of the utility model and the prior art is that the rotating shaft 5 for driving the wiper 1 has an open structure at both ends. Further, the two ends of the rotating shaft 5 are outside the pressure environment, and the container pressure will not generate an axial force on the rotating shaft 5, so the contact force between the wiper 1 and the glass 2 can be accurately adjusted without being affected by the container pressure P, which is an advantage that the industry does not have at present, and can solve the pain point of online wiping and dirt removal of the sight glass of the high-pressure container 10.

[0069] Although the preferred embodiments of the utility model have been described, those skilled in the art can make further changes and modifications to these embodiments once they know the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the utility model.

[0070] The above merely preferred embodiments of the present application have been described, and are not intended to limit the present application. It should be pointed out that any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A cleaning scraper mechanism for sight glasses of medium and high pressure vessels, characterized in that, include: A scraper blade, the scraper blade being used to contact the glass mounted on the mounting base; A scraper arm, which is connected to a scraper; The rotating shaft is fixedly connected to the scraper arm; The rotating shaft is slidably mounted on the mounting base, and there is a sliding seal connection between the rotating shaft and the mounting base. An elastic drive mechanism is provided on the mounting base and is connected to the lower end of the rotating shaft. Under the action of the elastic drive mechanism, the scraper blade is made to make close contact with the glass. The elastic drive mechanism includes a spring guide cylinder, a spring, and an adjusting cap. The spring guide cylinder is fixedly mounted on the mounting base. The rotating shaft passes through the mounting base and extends into the spring sleeve. The adjusting cap is connected to the spring guide cylinder. The spring is located inside the spring guide cylinder, with its upper end in contact with the rotating shaft and its lower end in contact with the adjusting cap. A sliding seal connection is achieved between the rotating shaft and the mounting base through a sealing device; Both ends of the shaft are outside the pressure environment, and the container pressure will not exert an axial force on the shaft.

2. The cleaning scraper mechanism for sight glasses of medium and high pressure vessels according to claim 1, characterized in that: The adjusting cap and the spring guide cylinder are connected by threads.

3. The cleaning scraper mechanism for sight glasses of medium and high pressure vessels according to claim 1, characterized in that: The glass is fixedly mounted on the mounting base via a flange.

4. The cleaning scraper mechanism for sight glasses of medium and high pressure vessels according to claim 1, characterized in that: A sealing ring is provided between the spring guide cylinder and the mounting base, and they are connected by a flange.

5. A cleaning scraper mechanism for sight glasses of medium and high pressure vessels according to any one of claims 1-4, characterized in that: The mounting base is equipped with a circulating water cooling channel.

6. A cleaning scraper mechanism for sight glasses of medium and high pressure vessels according to claim 1, characterized in that: At least one layer of glass is provided on the outside of the glass, an interlayer is formed between adjacent glass panes, and cooling circulating water is provided within the interlayer.

7. A cleaning scraper mechanism for sight glasses of medium and high pressure vessels according to claim 6, characterized in that: The sealing device includes a guide cylinder mounted on the mounting base and a sealing ring disposed between the guide cylinder and the rotating shaft.

Citation Information

Patent Citations

  • Sight glass

    CN210456019U

  • Glass sight glass with scraping plate and dirt cleaning function

    CN211217690U