Molten aluminum liquid level control device for continuous casting and rolling of aluminum plates
By designing an aluminum liquid level control device, which utilizes elastic components and level monitoring components to achieve multi-directional adjustment and automatic reset of the plug, the device solves the flexibility and accuracy problems of traditional devices, and improves the accuracy of aluminum liquid flow control and the continuity of production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional aluminum liquid level control devices for continuous casting and rolling of aluminum plates lack flexibility and precision, cannot effectively prevent inaccurate flow control and production interruption caused by plug position deviation, and lack self-resetting function.
An aluminum liquid level control device was designed, including an iron box, a heat-resistant box, a telescopic cylinder, an extension shaft, a connecting rod, an elastic component, and a plug. The plug can be adjusted in multiple directions and automatically reset by the elastic deformation of the elastic component, and precise control can be achieved by combining it with a liquid level monitoring component.
It improves the flexibility and accuracy of aluminum liquid flow control, reduces flow fluctuations, ensures production continuity and quality, and lowers production costs.
Smart Images
Figure CN224011187U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of aluminium plate continuous casting and rolling, and particularly relates to an aluminium liquid level control device for aluminium plate continuous casting and rolling. BACKGROUND
[0002] In the production process of aluminium plate continuous casting and rolling, the control of the aluminium liquid level is a crucial link. The stability of the aluminium liquid level not only directly affects the quality of the aluminium plate, such as surface flatness and internal structure, but also relates to the production efficiency and safety. Too high or too low liquid level will cause problems such as uneven thickness and poor surface quality of the continuous casting and rolling plate, seriously affecting the performance and yield of the aluminium plate.
[0003] The traditional aluminium liquid level control device for aluminium plate continuous casting and rolling mainly realizes accurate control of the aluminium liquid level through a plug. The plug is installed at the position of the aluminium liquid flow channel, and by adjusting the opening degree of the plug, the flow of the aluminium liquid into the continuous casting and rolling machine can be controlled, thereby realizing the adjustment of the aluminium liquid level.
[0004] In terms of the operation and control of the plug, the traditional control device has the problem that the adjustment of the plug position is not flexible enough and cannot be accurately adjusted in multiple directions according to actual production needs. Moreover, there is a lack of effective position overshoot protection and self-resetting function. Once the plug position deviates, not only will the accuracy of the aluminium water flow control be affected, but also the production may be interrupted, increasing the production cost and time. SUMMARY
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides an aluminium liquid level control device for aluminium plate continuous casting and rolling, which solves the problem of lack of effective position overshoot protection and self-resetting function. Once the plug position deviates, not only will the accuracy of the aluminium water flow control be affected, but also the production may be interrupted, increasing the production cost and time.
[0006] In order to achieve the above object, the utility model provides a kind of aluminium liquid level control device for aluminium plate continuous casting and rolling, including iron box, heat -resistant box, fixed plate, telescopic cylinder, extension shaft, connecting rod, elastic component and plug, the heat -resistant box is fixedly arranged in iron box, the fixed plate is fixedly connected with iron box, the telescopic cylinder is fixedly connected with fixed plate, the extension shaft is fixedly connected with the output end of telescopic cylinder in horizontal state, one end of the elastic component is connected with extension shaft, the other end of the elastic component is connected with connecting rod, the side portion of iron box and heat -resistant box is equipped with the drainage hole of intercommunication, one end of the plug is connected with connecting rod, the other end of the plug is matched and is arranged in drainage hole.The elastic component includes elastic joint and elastic horn, the elastic joint is fixedly connected with extension shaft, the elastic horn is fixedly connected with connecting rod, the elastic joint and elastic horn are rotationally connected.
[0007] According to one embodiment of the utility model, the connecting rod is screw rod, the elastic horn is equipped with the threaded hole of screw thread matched connection with connecting rod.
[0008] According to one embodiment of the utility model, the connecting rod is screw rod, the plug is equipped with the matched hole of screw thread matched connection with connecting rod.
[0009] According to one embodiment of the utility model, the fixed plate is provided with liquid level monitoring component.The liquid level monitoring component includes liquid level detection sensor and sensor support, the sensor support is fixedly arranged on fixed plate, and the liquid level detection sensor is fixedly connected with sensor support.The sensor support includes lifting rod and adjusting rod, the lifting rod is matched and is connected with fixed plate in vertical state, the adjusting rod is matched and is connected with lifting rod in horizontal state, and the liquid level detection sensor is fixedly connected with adjusting rod.The fixed plate is provided with first positioning clamp, the lifting rod is arranged in first positioning clamp, the top of lifting rod is provided with second positioning clamp, and the adjusting rod is arranged in second positioning clamp.
[0010] According to one embodiment of the utility model, the telescopic cylinder is servo electric cylinder.
[0011] According to one embodiment of the utility model, the plug is made of graphite material.
[0012] The utility model compared with prior art has the beneficial effects of:
[0013] By adjusting the position relationship between extension shaft, connecting rod, elastic component and plug, the device can multidirectional adjustment to plug position according to actual production demand, and the flexibility and accuracy of aluminium water flow control are significantly improved. The elastic deformation of elastic component realizes the overshoot protection and automatic reset of plug.
[0014] Additional aspects and advantages of the present application will be described in the following description and will become apparent from the description or will be learned from the practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0015] The above and / or additional aspects and advantages of the present application will become apparent and be more readily understood from the following description, by reference to which:
[0016] Figure 1 is a schematic diagram of the three-dimensional structure of the liquid level control device for aluminum liquid for continuous casting and rolling of aluminum plate.
[0017] Figure 2 is a schematic diagram of the three-dimensional structure of the sensor support in the present application.
[0018] Figure 3 is a structural sectional view of the elastic assembly in the present application.
[0019] The reference signs include:
[0020] 1, iron box; 2, heat-resistant box; 3, fixed plate; 4, telescopic cylinder; 5, extension shaft; 6, connecting rod; 7, elastic assembly; 8, plug; 9, liquid discharge hole; 10, elastic joint; 11, elastic horn; 12, threaded hole; 13, matching hole; 14, liquid level monitoring assembly; 15, liquid level detection sensor; 16, sensor support; 17, lifting rod; 18, adjusting rod; 19, first positioning clamp; 20, second positioning clamp. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] As Figures 1 to 3As shown, an aluminum liquid level control device for continuous casting and rolling of aluminum plate includes an iron box 1, a heat-resistant box 2, a fixed plate 3, a telescopic cylinder 4, an extension shaft 5, a connecting rod 6, an elastic assembly 7, and a plug 8. The heat-resistant box 2 is fixedly arranged in the iron box 1. The fixed plate 3 is fixedly connected with the iron box 1. The telescopic cylinder 4 is fixedly connected with the fixed plate 3. The extension shaft 5 is fixedly connected with the output end of the telescopic cylinder 4 in a horizontal state. One end of the elastic assembly 7 is connected with the extension shaft 5. The other end of the elastic assembly 7 is connected with the connecting rod 6. The iron box 1 and the heat-resistant box 2 are provided with a liquid discharge hole 9 communicating with each other at the side portions. One end of the plug 8 is connected with the connecting rod 6 in a matching mode. The other end of the plug 8 is arranged in the liquid discharge hole 9 in a matching mode. The elastic assembly 7 includes an elastic joint 10 and an elastic horn 11. The elastic joint 10 is fixedly connected with the extension shaft 5. The elastic horn 11 is fixedly connected with the connecting rod 6. The elastic joint 10 and the elastic horn 11 are rotatably connected in a matching mode.
[0023] When the telescopic amount of the telescopic cylinder 4 exceeds the normal range, the elastic horn 11 is pressed in the elastic joint 10 and rotates. This rotation limits the further movement of the plug 8, thereby avoiding position overshoot and protecting the equipment from damage.
[0024] Once the telescopic amount of the telescopic cylinder 4 returns to normal, the elastic horn 11 automatically returns to the initial state due to the restoring force of the elastic joint 10, drives the plug 8 to return to the predetermined position, realizes automatic reset, and ensures the continuous and accurate control of the aluminum liquid flow.
[0025] By adjusting the position relationship between the extension shaft 5, the connecting rod 6, the elastic assembly 7, and the plug 8, the device can adjust the position of the plug 8 in multiple directions according to the actual production needs, significantly improving the flexibility and accuracy of the aluminum liquid flow control. The elastic deformation of the elastic assembly 7 realizes the overshoot protection and automatic reset of the plug 8.
[0026] Reference Figure 3 As shown, in some specific embodiments, the connecting rod 6 is a threaded rod, and the elastic horn 11 is provided with a threaded hole 12 threadedly connected with the connecting rod 6. The position relationship between the connecting rod 6 and the elastic horn 11 is adjusted by rotation, and then the fine adjustment of the position of the plug 8 is realized. The accuracy of the position adjustment of the plug 8 is ensured, the aluminum liquid flow fluctuation caused by improper adjustment is reduced, and the continuous casting and rolling quality is improved.
[0027] Reference Figure 3 As shown, in some specific embodiments, the connecting rod 6 is a threaded rod, and the plug 8 is provided with a matching hole 13 threadedly connected with the connecting rod 6. The fine adjustment of the position of the plug 8 is directly realized by rotating the plug 8. The accuracy of the position adjustment of the plug 8 is ensured, the aluminum liquid flow fluctuation caused by improper adjustment is reduced, and the continuous casting and rolling quality is improved.
[0028] ReferenceFigure 1 As shown, in some embodiments, the fixed plate 3 is provided with a liquid level monitoring assembly 14. The liquid level monitoring assembly 14 includes a liquid level detection sensor 15 and a sensor bracket 16 fixedly arranged on the fixed plate 3 for fixing and supporting the liquid level detection sensor 15; the liquid level detection sensor 15 is fixedly connected with the sensor bracket 16 and is responsible for real-time monitoring of the liquid level of aluminum liquid. The sensor bracket 16 includes a lifting rod 17 and an adjusting rod 18, the lifting rod 17 is connected with the fixed plate 3 in a vertical state, the adjusting rod 18 is connected with the lifting rod 17 in a horizontal state, and the liquid level detection sensor 15 is fixedly connected with the adjusting rod 18. The fixed plate 3 is provided with a first positioning clamp 19, the lifting rod 17 is arranged in the first positioning clamp 19, the first positioning clamp 19 is used for fixing the lifting rod 17, the top of the lifting rod 17 is provided with a second positioning clamp 20, the adjusting rod 18 is arranged in the second positioning clamp 20, and the second positioning clamp 20 is used for fixing the adjusting rod 18.
[0029] Through the lifting rod 17, the adjusting rod 18, the first positioning clamp 19 and the second positioning clamp 20, it is ensured that the liquid level detection sensor 15 can accurately and stably monitor the liquid level of aluminum liquid, and the monitoring accuracy is improved. The adjustability of the liquid level monitoring assembly 14 enables the device to easily adapt to aluminum plate continuous casting and rolling machines of different specifications and sizes, as well as liquid level monitoring requirements under different production conditions.
[0030] Reference Figure 1 As shown, in some embodiments, the telescopic cylinder 4 is a servo electric cylinder. The servo electric cylinder combines the precise control of the servo motor and the linear motion characteristics of the electric cylinder. This combination enables the servo electric cylinder to provide strong thrust while maintaining high position accuracy and speed control.
[0031] Reference Figure 2 As shown, in some embodiments, the plug 8 is made of graphite material. At high temperatures, the volume change of graphite is not obvious, and the thermal expansion coefficient is small, so it can maintain stable physical properties.
[0032] In order to facilitate the understanding of the working principle of the embodiments of the present scheme by the personnel in the art, the working principle of the embodiments of the present scheme will be described in combination with specific application scenarios:
[0033] When the telescopic amount of the telescopic cylinder 4 exceeds the normal range, the elastic horn plate 11 is squeezed inside the elastic joint 10 and rotates, which limits the further movement of the plug 8, thereby avoiding position overshoot and protecting the equipment from damage.
[0034] Once the telescopic amount of the telescopic cylinder 4 returns to normal, the elastic horn plate 11 automatically returns to the initial state due to the restoring force of the elastic joint 10, driving the plug 8 to return to the predetermined position, realizing automatic reset and ensuring the continuous and accurate control of the flow of aluminum liquid.
[0035] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the application can be implemented in other particular forms without departing from the spirit or essential characteristics of the application. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims shall be construed as limiting the scope of the claims.
Claims
1. A liquid level control device for molten aluminum used in continuous casting and rolling of aluminum plates, characterized in that, The device includes an iron box (1), a heat-resistant box (2), a fixing plate (3), a telescopic cylinder (4), an extension shaft (5), a connecting rod (6), an elastic component (7), and a plug (8). The heat-resistant box (2) is fixedly installed inside the iron box (1). The fixing plate (3) is fixedly connected to the iron box (1). The telescopic cylinder (4) is fixedly connected to the fixing plate (3). The extension shaft (5) is horizontally fixedly connected to the output end of the telescopic cylinder (4). One end of the elastic component (7) is connected to the extension shaft (5), and the other end of the elastic component (7) is connected to the connecting rod (6). The sides of the iron box (1) and the heat-resistant box (2) are provided with interconnected drain holes (9). One end of the plug (8) is connected to the connecting rod (6), and the other end of the plug (8) is installed inside the drain hole (9).
2. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 1, characterized in that, The elastic component (7) includes an elastic joint (10) and an elastic horn plate (11). The elastic joint (10) is fixedly connected to the extension shaft (5), and the elastic horn plate (11) is fixedly connected to the connecting rod (6). The elastic joint (10) and the elastic horn plate (11) are rotatably connected.
3. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 2, characterized in that, The connecting rod (6) is a threaded rod, and the elastic horn plate (11) has a threaded hole (12) that is threadedly connected to the connecting rod (6).
4. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 1, characterized in that, The connecting rod (6) is a threaded rod, and the plug (8) has a mating hole (13) that is threadedly connected to the connecting rod (6).
5. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 1, characterized in that, A liquid level monitoring component (14) is provided on the fixed plate (3).
6. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 5, characterized in that, The liquid level monitoring component (14) includes a liquid level detection sensor (15) and a sensor bracket (16). The sensor bracket (16) is fixedly mounted on the fixing plate (3), and the liquid level detection sensor (15) is fixedly connected to the sensor bracket (16).
7. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 6, characterized in that, The sensor bracket (16) includes a lifting rod (17) and an adjusting rod (18). The lifting rod (17) is vertical and connected to the fixing plate (3). The adjusting rod (18) is horizontal and connected to the lifting rod (17). The liquid level detection sensor (15) is fixedly connected to the adjusting rod (18).
8. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 7, characterized in that, The fixing plate (3) is provided with a first positioning clamp (19), the lifting rod (17) is provided in the first positioning clamp (19), the top of the lifting rod (17) is provided with a second positioning clamp (20), and the adjusting rod (18) is provided in the second positioning clamp (20).
9. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 1, characterized in that, The telescopic cylinder (4) is a servo electric cylinder.
10. The aluminum liquid level control device for continuous casting and rolling of aluminum plates according to claim 1, characterized in that, The plug (8) is made of graphite material.