Flushing device for roll grinder
By designing a high-pressure water outlet and circulating filtration unit on the roll grinding machine, the problem of poor cooling effect during the grinding process was solved, achieving stable cooling and lubrication of the roll surface, and improving processing quality and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-20
AI Technical Summary
Existing roll grinding machines have poor cooling during the grinding process, which leads to burns, deformation or cracking on the roll surface, affecting the processing quality.
A flushing device for a roll grinding machine is designed, including a high-pressure water outlet device, a circulation unit, and a filtration unit. The device covers the grinding area with high-pressure coolant to form a uniform lubricating film, collects and filters metal chips and grinding wheel abrasive grains, and achieves efficient circulation and filtration of coolant.
It improves the stability and processing quality of the grinding process, avoids overheating damage to the roll surface, ensures the purity and lubrication efficiency of the coolant, and reduces production costs.
Smart Images

Figure CN224011828U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flushing device technical field, specifically, relate to a kind of flushing device for roll grinder. BACKGROUND
[0002] Roll grinder is a kind of precision machine tool for processing and repairing metal roll surface, and is widely used in metallurgy, non-ferrous metal processing, papermaking, rubber and other industries. Its core function is to repair the geometric precision, surface roughness and profile shape of roll through grinding process.
[0003] The existing roll grinder is to use grinding wheel to grind the surface of roll, remove the wear layer, crack and other defects, and restore its geometric shape and surface finish. However, when the grinding wheel grinds the surface of roll, a large amount of heat will be generated. High grinding temperature can cause burn on the surface of roll, form heat affected zone, reduce surface quality, and even cause roll deformation or cracking.
[0004] Therefore, there is an urgent need for a flushing device for roll grinder to solve the problems in the current technology. UTILITY MODEL CONTENT
[0005] In view of this, the utility model provides a kind of flushing device for roll grinder, to solve the problem of poor cooling effect of existing roll grinder.
[0006] The utility model provides a kind of flushing device for roll grinder, comprising:
[0007] Roll grinder body, including polishing device, moving device, control device and roll grinder support, the polishing device is located on the right side of the roll grinder support along the length direction, the left side of the polishing device is fixedly connected with the moving device, and the control device is fixedly connected with the moving device and the polishing device respectively;
[0008] Flushing unit, including high-pressure water outlet device and water inlet, the high-pressure water outlet device is located at the top of the polishing device along the height direction, and the water inlet is located at the bottom of the polishing device along the height direction;
[0009] Circulation unit, including collection filter device and circulation pipeline, the collection filter device is located below the polishing device, one end of the circulation pipeline is fixedly connected with the collection filter device, and the other end of the circulation pipeline is fixedly connected with the high-pressure water outlet device;
[0010] Filter unit is located on the circulation pipeline.
[0011] Further, the high-pressure water outlet device comprises a spray head, a nozzle and a base, one end of the spray head is inserted into one end of the base, the other end of the spray head is provided with a flow hole, the nozzle is arranged in the spray head, and the end face of one end of the nozzle is connected with the hole wall of the flow hole in a clamping manner, and one end of the nozzle is communicated with the flow hole.
[0012] Further, the high-pressure water outlet device further comprises a stepped pressure booster and a filter pressure head, one end of the filter pressure head is inserted into the other end of the base, one end of the filter pressure head is communicated with one end of the stepped pressure booster, the stepped pressure booster is arranged in the spray head, and the other end of the stepped pressure booster is communicated with the other end of the nozzle.
[0013] Further, the collection filter device comprises a recovery tank, a circulating pump, a filter screen and a liquid inlet pipe, the recovery tank is provided with the circulating pump, the liquid inlet of the circulating pump is communicated with the liquid inlet pipe, the liquid outlet of the circulating pump is communicated with the circulating pipeline, the inside of the recovery tank is fixedly connected with the filter screen, and the liquid inlet pipe penetrates through the filter screen and extends to the bottom of the filter screen.
[0014] Further, the circulating pipeline is further provided with a spiral flow guide device, the spiral flow guide device comprises a first rotating shaft, a spiral blade, a motor, a flow guide pipe and a water collecting box, the upper portion of the high-pressure water outlet device is communicated with the water collecting box, the upper portion of the water collecting box is communicated with the flow guide pipe, the middle portion of the water collecting box is communicated with the circulating pipeline, the first rotating shaft is located in the flow guide pipe, the spiral blade is fixedly installed on the first rotating shaft, the first rotating shaft is fixedly installed on the output end of the motor, and the first rotating shaft penetrates through the flow guide pipe and extends into the water collecting box.
[0015] Further, the filter unit comprises a filter screen, a filter shell, a groove, a discharge port, a filter device and a flow monitoring device, the filter screen is arranged in the circulating pipeline, the filter shell is installed on one side of the circulating pipeline, the groove is formed through the side wall of the filter shell connected with the circulating pipeline, the groove is arranged in an inclined manner, the lower portion of the filter shell is provided with the discharge port, the discharge port is connected with the lower inclined end of the groove, the filter device is arranged in the filter shell, and the flow monitoring device is arranged on one side of the filter shell.
[0016] Further, the filter device comprises a telescopic air cylinder, a push plate and a wedge-shaped block, the telescopic air cylinder is installed on the side of the filter shell away from the circulating pipeline, the push plate is fixedly connected to the output end of the telescopic air cylinder, the push plate is an arc-shaped plate, the push plate is matched with the cross-sectional structure of the groove, and the wedge-shaped block is fixedly connected to the inner wall of the filter shell.
[0017] Further, the filter screen is an elastic screen, and the push plate is an elastic plate.
[0018] Further, the polishing device comprises a grinding wheel, a protective cover and a second rotating shaft, the grinding wheel is fixedly connected to the rotating shaft, and the protective cover is annularly arranged at the periphery of the grinding wheel.
[0019] Further, the moving device comprises slide arms and slide rails, the roller grinder support is provided with a plurality of slide rails in the length direction, and the roller grinder support is provided with two slide arms which are slidably connected to the slide rails and fixedly connected to the polishing device.
[0020] Compared with the prior art, the utility model has the advantages that: the utility model discloses a roller grinder body, a flushing unit, a circulating unit and a filtering unit are integrated and cooperate, the problem of sand pollution in the grinding process is solved, and the stability of equipment operation and the reliability of processing quality are improved, the dynamic stability of the grinding process is ensured by the roller grinder support, the high-pressure water outlet device of the flushing unit can form a full-range cooling liquid barrier covering the grinding area, can flush metal scraps and grinding wheel particles, and can form a uniform lubricating film on the contact surface of the grinding wheel and the roller, reduce the temperature of the grinding area, avoid the micro-damage of the roller surface caused by overheating, and the collecting and filtering device can collect the cooling liquid and filter the metal scraps and grinding wheel particles in the cooling liquid, and the filtering unit in the circulating pipeline can further intercept solid particles, so that the adhesion sludge of sand particles in the pipeline is avoided, and the solid particles are prevented from being splashed again through the nozzle, so that the continuous purity and lubricating efficiency of the cooling liquid are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is an overall schematic view of the flushing device for the roller grinder provided by the utility model embodiment;
[0022] Figure 2 It is a side view of the flushing device for the roller grinder provided by the utility model embodiment;
[0023] Figure 3 It is a sectional view of the high-pressure water outlet device in the flushing device for the roller grinder provided by the utility model embodiment;
[0024] Figure 4 It is a sectional view of the collecting and filtering device in the flushing device for the roller grinder provided by the utility model embodiment;
[0025] Figure 5 It is a structural schematic view of the spiral flow guide device in the flushing device for the roller grinder provided by the utility model embodiment;
[0026] Figure 6 It is a structural schematic view of the filtering unit in the flushing device for the roller grinder provided by the utility model embodiment;
[0027] Figure 7 The utility model discloses a filter unit section view of flushing device for roll grinder.
[0028] 1, roll grinder body, 2, polishing device, 210, grinding wheel, 220, protective cover, 230, second rotating shaft, 3, moving device, 310, slide rail, 320, slider arm, 4, control device, 5, roll grinder support, 6, flushing unit, 610, high pressure water outlet device, 6101, shower nozzle, 6102, nozzle, 6103, base, 6104, step booster, 6105, filter booster head, 6106, flow hole, 620, water inlet, 7, circulating unit, 710, collection filter device, 7101, recovery tank, 7102, circulating pump, 7103, filter screen, 7104, liquid inlet pipe, 720, circulating pipeline, 8, filter unit, 810, filter screen, 820, filter shell, 830, recess, 840, discharge port, 850, telescopic air cylinder, 860, push plate, 870, wedge block, 880, flow monitoring device, 9, spiral flow guide device, 910, first rotating shaft, 920, spiral blade, 930, motor, 940, flow guide pipe, 950, water collecting box. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0030] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0031] The terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise stated, the meaning of "multiple" is two or more.
[0032] In the description of the application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0033] Referring to Figures 1-2 The embodiment provides a flushing device for a roll grinder, which comprises a roll grinder body 1, a polishing device 2, a moving device 3, a control device 4 and a roll grinder support 5, the polishing device 2 is arranged on the roll grinder support 5 along the length direction, the polishing device 2 is located on the right side of the roll grinder support 5 along the length direction, the moving device 3 is fixedly connected to the left side of the polishing device 2, and the control device 4 is fixedly connected to the moving device 3 and the polishing device 2 respectively.
[0034] A flushing unit 6 comprises a high-pressure water outlet device 610 and a water inlet 620, the high-pressure water outlet device 610 is located at the top of the polishing device 2 along the height direction, and the water inlet 620 is located at the bottom of the polishing device 2 along the height direction.
[0035] A circulating unit 7 comprises a collecting and filtering device 710 and a circulating pipeline 720, the collecting and filtering device is located below the polishing device 2, one end of the circulating pipeline 720 is fixedly connected to the collecting and filtering device, and the other end of the circulating pipeline 720 is fixedly connected to the flushing unit 6.
[0036] A filtering unit 8 is located on the circulating pipeline 720.
[0037] Specifically, the rolling mill stand 5 is provided with a moving device 3, a hole is opened in the middle of the rolling mill stand 5, the moving device 3 passes through the hole and is connected with the polishing device 2, the polishing device 2 is used for polishing the rolling mill, the polishing device 2 realizes transverse displacement through the moving device 3, meanwhile, the control device 4 is a motor 930 and a numerical control panel, the moving device 3 can be controlled to move and the polishing device 2 can be controlled to polish, the flushing unit 6 is responsible for spraying cooling liquid when the polishing device 2 works, plays a role of lubrication and cooling, the high-pressure water outlet device 610 of the flushing unit 6 can spray the cooling liquid, the water inlet 620 located at the bottom of the polishing device 2 is responsible for collecting a part of the cooling liquid, the polishing device 2 is provided below with a collecting and filtering device 710, which is used for collecting the cooling liquid flowing down from the water inlet 620 and the cooling liquid splashed out, and can also filter solid particles, a circulating pipeline 720 is connected at one end with the collecting and filtering device 710 and at the other end with the high-pressure water outlet device 610, which is used for realizing the recycling of the cooling liquid, and the circulating pipeline 720 is provided with a filtering unit 8, which is used for further filtering the cooling liquid, the filtering unit 8 is arranged at one side of the corner of the circulating pipeline 720, the flow rate at the corner is reduced, and it is easier to be blocked.
[0038] It can be understood that the roll grinder support 5 is provided with the polishing device 2 along the length direction, and the moving device 3 is fixedly connected with the polishing device 2 through the hole in the middle of the support, which ensures the stability and accuracy of the polishing device 2 during transverse displacement, thereby ensuring the stability of the grinding quality. The control device 4 adopts the combination of the motor 930 and the numerical control panel, which realizes the accurate control of the moving device 3 and the polishing device 2, not only improves the automation level of operation, but also reduces the possibility of human operation error, further improves the production efficiency and product quality. The high-pressure water outlet device 610 is located at the top of the polishing device 2, and the high position enables the cooling liquid to uniformly cover the entire grinding area, thereby fully playing its lubricating and cooling role. The water inlet 620 located at the bottom of the polishing device 2 is responsible for collecting the used cooling liquid, which ensures the rapid recovery of the cooling liquid and reduces the waste of the cooling liquid. The flushing unit 6 not only prolongs the service life of the polishing device 2, but also improves the stability and consistency of the grinding process. The circulating unit 7 realizes the efficient recycling of the cooling liquid through the cooperation of the collection and filtration device 710 and the circulating pipeline 720. The collection and filtration device 710 is located below the polishing device 2, which ensures that the sand particles and impurities generated during the grinding process can be collected in time to prevent them from entering the cooling liquid circulating pipeline 720. One end of the circulating pipeline 720 is connected with the collection and filtration device 710, and the other end is connected with the high-pressure water outlet device 610, forming a closed circulating device, which not only improves the use efficiency of the cooling liquid, but also reduces the replacement frequency of the cooling liquid, thereby reducing the production cost. The filtering unit 8 further improves the cleanliness and circulation efficiency of the cooling liquid. The filtering unit 8 is located at the corner of the circulating pipeline 720, and the filtering unit 8 is arranged in the area where the flow rate is reduced at the corner, which can more effectively capture sand particles and impurities in the cooling liquid, and also ensures the cleanliness of the cooling liquid during the circulation process, thereby improving the consistency and stability of the cooling effect.
[0039] In some embodiments of the present application, referring to Figure 3 As shown in the figure, the high-pressure water outlet device 610 comprises a spray head 6101, a nozzle 6102 and a base 6103, one end of the spray head 6101 is inserted into one end of the base 6103, the other end of the spray head 6101 is provided with a flow hole, the nozzle 6102 is arranged in the spray head 6101, and the end face of one end of the nozzle 6102 is connected with the hole wall of the flow hole in a clamping manner, and one end of the nozzle 6102 communicates with the flow hole.
[0040] In some embodiments of the present application, the high-pressure water outlet device 610 further comprises a stepped pressure booster 6104 and a filter pressure head 6105, one end of the filter pressure head 6105 is inserted into the other end of the base 6103, one end of the filter pressure head 6105 communicates with one end of the stepped pressure booster 6104, the stepped pressure booster 6104 is arranged in the spray head 6101, and the other end of the stepped pressure booster 6104 communicates with the other end of the nozzle 6102.
[0041] Specifically, when connected with the pipeline, the circulating pipeline 720 is connected with the filter pressure head 6105, and the water with a certain pressure flows into the filter pressure head 6105 from the circulating pipeline 720, and is filtered through the filter hole. Since the inside of the filter pressure head 6105 is arranged in a conical shape, it can also play a role in preliminary pressure boosting for the water. When the water passes through the stepped pressure booster 6104, it enters the channel with a small aperture from the channel with a large aperture, and the water realizes the second pressure boosting. When the water passes through the connection between the nozzle 6102 and the stepped pressure booster 6104, it realizes the third pressure boosting through the formed vortex area, and finally sprays out from the water outlet.
[0042] It can be understood that the combination of the spray head 6101, the nozzle 6102 and the base 6103 not only simplifies the assembly and maintenance of the device, but also ensures the close connection between the components, thereby improving the sealing and stability of the device. One end of the spray head 6101 is inserted into the base 6103, and the other end is provided with a flow hole, so that the cooling liquid can flow smoothly into the nozzle 6102, reducing the flow resistance and improving the spraying efficiency of the cooling liquid. The nozzle 6102 is arranged in the spray head 6101 and is connected with the hole wall of the flow hole through the end face, which not only ensures the fixed position of the nozzle 6102, but also prevents the leakage of the cooling liquid during spraying, thereby improving the reliability of the device. Secondly, one end of the filter booster head 6105 is inserted into the other end of the base 6103 and communicates with one end of the stepped booster 6104, realizing the preliminary filtration and boosting of the cooling liquid. The conical shape inside the filter booster head 6105 not only improves the flow efficiency of the cooling liquid, but also preliminarily filters the cooling liquid through the filter hole, removing large particles in the cooling liquid, thereby preventing the nozzle 6102 from being blocked. The stepped booster 6104 is arranged in the spray head 6101 and realizes the secondary boosting of the cooling liquid through the channels with different hole diameters from large to small. The stepped boosting not only improves the spraying pressure of the cooling liquid, but also ensures the stability of the pressure, thereby improving the consistency of the cooling effect. During the spraying process of the cooling liquid, the high-pressure water outlet device 610 further improves the spraying efficiency of the cooling liquid through multi-stage boosting and the formation of the vortex area. When the cooling liquid with a certain pressure flows into the filter booster head 6105 from the circulating pipeline 720, it is first preliminarily filtered through the filter hole, and then the cooling liquid enters the stepped booster 6104, from the channel with large hole diameter to the channel with small hole diameter, realizing the secondary boosting. Finally, when the cooling liquid passes through the connection between the nozzle 6102 and the stepped booster 6104, it is subjected to three times of boosting in the formed vortex area, thereby further improving the spraying pressure of the cooling liquid. Multi-stage boosting not only ensures the efficient spraying of the cooling liquid, but also improves the pressure stability of the cooling liquid, thereby providing more reliable cooling support for the grinding process.
[0043] In some embodiments of the present application, referring to Figure 4 As shown in the figure, the collecting filter device 710 includes a recovery tank 7101, a circulating pump 7102, a filter net 7103 and a liquid inlet pipe 7104, the circulating pump 7102 is arranged in the recovery tank 7101, the liquid inlet of the circulating pump 7102 communicates with the liquid inlet pipe 7104, the liquid outlet of the circulating pump 7102 communicates with the circulating pipeline 720, the filter net 7103 is fixedly connected inside the recovery tank 7101, and the liquid inlet pipe 7104 extends through the filter net 7103 to the bottom of the filter net 7103.
[0044] Specifically, the recovery tank 7101 is used to collect the flowing cooling liquid, and the filter screen 7103 is arranged in the recovery tank 7101 to retain solid particles and prevent them from sinking to the bottom of the recovery tank 7101. The inlet of the liquid inlet pipe 7104 is located at the bottom of the recovery tank 7101 to absorb the filtered cooling liquid, and the absorption of the cooling liquid is realized through the circulating pump 7102.
[0045] It can be understood that the recovery tank 7101 serves as a collection container for the cooling liquid, and the filter screen 7103 is fixedly connected inside the recovery tank 7101, which not only simplifies the assembly and maintenance of the device, but also ensures efficient filtration of the cooling liquid during the recovery process. The presence of the filter screen 7103 can intercept solid particles in the cooling liquid and prevent them from sinking to the bottom of the recovery tank 7101, thereby avoiding the blockage of the circulating pump 7102 and the pipeline by solid particles and prolonging the service life of the equipment. The liquid inlet pipe 7104 penetrates the filter screen 7103 and extends to the bottom of the filter screen 7103, so that the cooling liquid can be filtered by the filter screen 7103 during the recovery process, thereby ensuring the cleanliness of the cooling liquid sucked by the circulating pump 7102 and improving the stability of the cooling liquid circulation. Secondly, the liquid inlet of the circulating pump 7102 communicates with the liquid inlet pipe 7104, and the liquid outlet communicates with the circulating pipeline 720, realizing the recovery and stable circulation of the cooling liquid. The circulating pump 7102 can suck the filtered cooling liquid from the bottom of the recovery tank 7101 through its strong suction force, and deliver it to the high-pressure water outlet device 610 through the circulating pipeline 720, thereby realizing the recycling use of the cooling liquid. Not only the recovery efficiency of the cooling liquid is improved, but also the stable flow of the cooling liquid during the circulation process is ensured, thereby providing more reliable cooling support for the grinding process.
[0046] In some embodiments of the present application, referring to Figure 5 As shown in the figure, the circulating pipeline 720 is further provided with a spiral flow guide device 9, the spiral flow guide device 9 comprises a first rotating shaft 910, a spiral blade 920, a motor 930, a flow guide pipe 940 and a water collecting box 950, the upper portion of the high-pressure water outlet device 610 is communicated with the water collecting box 950, the upper portion of the water collecting box 950 is communicated with the flow guide pipe 940, and the middle portion of the water collecting box 950 is communicated with the circulating pipeline 720, the first rotating shaft 910 is located in the flow guide pipe 940, the spiral blade 920 is fixedly installed on the first rotating shaft 910, the first rotating shaft 910 is fixedly installed on the output end of the motor 930, and the first rotating shaft 910 penetrates the flow guide pipe 940 into the water collecting box 950.
[0047] Specifically, the upper part of the high-pressure water outlet device 610 is provided with a water collecting box 950, the upper part of the water collecting box 950 is connected with the spiral flow guide device 940, the side of the water collecting box 950 is connected with the circulating pipeline 720, the first rotating shaft 910 penetrates the flow guide pipe 940 to the water collecting box 950, and the spiral blade 920 is driven to rotate by rotating, so that the cooling liquid is preliminarily guided and the flow rate is improved.
[0048] It can be understood that the water collecting box 950 serves as a collection and transition container for the cooling liquid, the upper part of the water collecting box 950 is connected with the flow guide pipe 940, and the middle part of the water collecting box 950 is connected with the circulating pipeline 720, so that the assembly and maintenance of the device are simplified, and the efficient flow guide of the cooling liquid during the flow process is ensured. The first rotating shaft 910 and the spiral blade 920 are arranged in the flow guide pipe 940, so that the cooling liquid can be pushed by the spiral blade 920 during the flow process, thereby improving the flow rate of the cooling liquid. The first rotating shaft 910 is fixedly installed on the output end of the motor 930 and penetrates the flow guide pipe 940 to the water collecting box 950, so that the spiral blade 920 can rotate at high speed through the driving of the motor 930, thereby preliminarily guiding the cooling liquid and improving the flow efficiency of the cooling liquid. The spiral blade 920 is fixedly installed on the first rotating shaft 910 and rotates at high speed through the driving of the motor 930, so that the cooling liquid can be pushed by the spiral blade 920 during the flow process, thereby improving the flow rate of the cooling liquid. The rotation of the spiral blade 920 not only increases the flow power of the cooling liquid, but also causes the cooling liquid to form an eddy current during the flow process, thereby further improving the flow efficiency of the cooling liquid. The efficient flow guide not only ensures the stable flow of the cooling liquid in the circulating pipeline 720, but also improves the spraying effect of the cooling liquid in the high-pressure water outlet device 610, thereby providing more reliable cooling support for the grinding process.
[0049] In some embodiments of the present application, referring to Figures 6-7 As shown in the figure, the filter unit 8 includes a filter screen 810, a filter shell 820, a groove 830, a discharge port 840, a filter device, and a flow monitoring device 880. The filter screen 810 is arranged in the circulating pipeline 720. The filter shell 820 is installed on one side of the circulating pipeline 720. The groove 830 is arranged on the side wall of the filter shell 820 connected with the circulating pipeline 720. The groove 830 is arranged obliquely. The discharge port 840 is arranged at the lower part of the filter shell 820 and is connected with the lower oblique end of the groove 830. The filter device is arranged in the filter shell 820. The flow monitoring device 880 is arranged on one side of the filter shell 820.
[0050] In some embodiments of the present application, the filtering device comprises a telescopic cylinder 850, a push plate 860 and a wedge block 870, the telescopic cylinder 850 is installed on the side of the filtering shell 820 away from the circulating pipeline 720, the output end of the telescopic cylinder 850 is fixedly connected with the push plate 860, the push plate 860 is an arc-shaped plate, and the push plate 860 matches the cross-sectional structure of the groove 830, the wedge block 870 is fixedly connected to the upper inner wall of the filtering shell 820, and the wedge block 870 is provided with a plurality of.
[0051] In some embodiments of the present application, the filtering net 810 is an elastic net, and the push plate 860 is an elastic plate.
[0052] Specifically, since the inhaled cooling water contains impurities, after long-term use, the impurities will block in the circulating pipeline 720, thereby affecting the heat dissipation efficiency. In the present embodiment, the filtering net 810 is arranged in the circulating pipeline 720 to block the inflow of impurities. However, although the filtering net 810 can prevent the inflow of impurities to a certain extent, the impurities will block at the front end of the filtering net, thereby still affecting the heat dissipation efficiency. Therefore, by arranging the inclined groove 830 at the front end of the filtering net 810, the impurities in front of the filtering net 810 can flow into the groove 830 and then flow out through the discharge port 840. The push plate 860 is driven by the telescopic cylinder 850 to move, thereby pushing the filtering net 810. Since the impurities will stay on the holes of the filtering net 810, thereby blocking the filter holes of the filtering net 810, the wedge block 870 collides with the top of the push plate 860. By touching the wedge block 870 during the movement of the push plate 860, the filtering net 810 and the push plate 860 are vibrated, thereby shaking off the impurities to a certain extent. Then, the telescopic cylinder 850 is retracted to connect the groove 830 and the discharge port 840, thereby making the impurities flow out of the circulating pipeline 720.
[0053] It can be understood that the setting of the filter screen 810 can block impurities in the cooling water from entering and prevent the impurities from affecting the heat dissipation performance of the circulating pipeline 720, ensuring the cleanliness of the cooling water and the heat dissipation efficiency. The inclined groove 830 of the filter shell 820 is designed so that the impurities blocked by the filter screen 810 can smoothly slide into the groove 830 and be discharged through the discharge port 840, avoiding the problem of blockage caused by the accumulation of impurities in front of the filter screen 810, and further improving the operation stability. Secondly, the filter device realizes the automatic cleaning function of the filter screen 810 through the cooperation of the telescopic air cylinder 850, the push plate 860 and the wedge block 870. The telescopic air cylinder 850 drives the push plate 860 to move, and the push plate 860 collides with the wedge block 870 during movement, generating vibration, which can shake off the impurities attached to the filter screen 810, ensuring the smoothness of the filter screen 810. Not only reduces the frequency and cost of manual cleaning, but also improves the degree of automation and operation efficiency. In addition, the elastic design of the push plate 860 and the filter screen 810 can absorb vibration energy during cleaning, reduce the impact on the equipment, and prolong the service life of the equipment. The setting of the flow monitoring device 880 can monitor the flow change of the cooling water in real time, timely discover and warn the blockage or abnormal condition of the filter screen 810, and improve the intelligent level and maintenance convenience of the equipment.
[0054] In some embodiments of the present application, the polishing device 2 comprises a grinding wheel 210, a protective cover 220 and a second rotating shaft 230, the grinding wheel 210 is fixedly connected to the rotating shaft, and the protective cover 220 is annularly arranged around the periphery of the grinding wheel 210.
[0055] In some embodiments of the present application, the moving device 3 comprises a sliding block arm 320 and a sliding rail 310, the roller grinder support 5 is provided with a plurality of sliding rails 310 in the length direction, the sliding block arm 320 is provided with two, the two sliding block arms 320 are slidingly connected to the plurality of sliding rails 310, and the two sliding block arms 320 are fixedly connected to the polishing device 2.
[0056] It can be understood that the grinding wheel 210 as the core component of grinding is fixedly connected to the second rotating shaft 230, which not only simplifies the assembly and maintenance of the device, but also ensures the stable rotation of the grinding wheel 210 during grinding, thereby improving the grinding efficiency. The protective cover 220 is annularly arranged around the periphery of the grinding wheel 210, which not only protects the grinding wheel 210 from external interference, but also prevents the debris generated during grinding from splashing, thereby improving the safety of operation. The sliding block arm 320 as the supporting component of the grinding device is slidingly connected to the sliding rail 310, so that the grinding device can be flexibly moved on the sliding rail 310, thereby adapting to the grinding requirements of different positions. The sliding rail 310 is arranged along the length direction of the roller grinding machine support 5, which ensures the flexible movement of the grinding device in the entire grinding area, thereby improving the uniformity and consistency of grinding. The sliding block arm 320 is provided with two, which not only improves the stability of the grinding device, but also ensures the balance of the grinding device during movement, thereby improving the precision and efficiency of grinding.
[0057] The flushing device for the roller grinding machine in each of the above embodiments improves the stability of the device operation and the reliability of the processing quality while solving the problem of sand pollution during grinding through the integration of the roller grinding machine body, the flushing unit, the circulating unit and the filtering unit. The roller grinding machine support ensures the dynamic stability of the grinding process. The high-pressure water outlet device of the flushing unit can form a comprehensive cooling liquid barrier covering the grinding area, which not only can flush metal debris and grinding wheel particles, but also can form a uniform lubricating film on the contact surface of the grinding wheel and the roller, thereby reducing the temperature of the grinding area and avoiding the microscopic damage of the roller surface caused by overheating. The collecting and filtering device can filter the metal debris and grinding wheel particles in the cooling liquid while collecting the cooling liquid. The filtering unit in the circulating pipeline can further intercept solid particles, which not only avoids the formation of adhesive sludge in the pipeline, but also prevents the solid particles from being splashed again through the nozzle, thereby ensuring the continuous purity and lubricating efficiency of the cooling liquid.
[0058] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Therefore, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. A flushing device for a roll grinding machine, characterized in that, include: The roll grinding machine body includes a grinding device, a moving device, a control device, and a roll grinding machine support. The grinding device is arranged along the length direction of the roll grinding machine support. The grinding device is located on the right side of the roll grinding machine support along the length direction. The moving device is fixedly connected to the left side of the grinding device. The control device is fixedly connected to both the moving device and the grinding device. The rinsing unit includes a high-pressure water outlet and a water inlet. The high-pressure water outlet is located at the top of the grinding device along the height direction, and the water inlet is located at the bottom of the grinding device along the height direction. The circulation unit includes a collection and filtration device and a circulation pipe. The collection and filtration device is located below the grinding device. One end of the circulation pipe is fixedly connected to the collection and filtration device, and the other end of the circulation pipe is fixedly connected to the high-pressure water outlet device. The filtration unit is located on the circulation pipe.
2. The flushing device for a roll grinding machine according to claim 1, characterized in that, The high-pressure water outlet device includes a nozzle, a spray head, and a base. One end of the nozzle is inserted into one end of the base, and the other end of the nozzle has a flow hole. The nozzle is disposed inside the nozzle, and the end face of one end of the nozzle is engaged with the wall of the flow hole, and one end of the nozzle communicates with the flow hole.
3. The flushing device for a roll grinding machine according to claim 2, characterized in that, The high-pressure water outlet device further includes: a staged booster and a filter booster head. One end of the filter booster head is inserted into the other end of the base. One end of the filter booster head is connected to one end of the staged booster. The staged booster is disposed inside the nozzle, and the other end of the staged booster is connected to the other end of the nozzle.
4. The flushing device for a roll grinding machine according to claim 3, characterized in that, The collection and filtration device includes: a recovery tank, a circulation pump, a filter screen, and an inlet pipe. The circulation pump is installed inside the recovery tank. The inlet of the circulation pump is connected to the inlet pipe, and the outlet of the circulation pump is connected to the circulation pipe. The filter screen is fixedly connected inside the recovery tank, and the inlet pipe passes through the filter screen and extends to the bottom of the filter screen.
5. The flushing device for a roll grinding machine according to claim 4, characterized in that, The circulation pipe is also equipped with a spiral guide device, which includes a first rotating shaft, spiral blades, a motor, a guide pipe, and a water collection box. The water collection box is connected above the high-pressure water outlet device, the guide pipe is connected above the water collection box, and the circulation pipe is connected in the middle of the water collection box. The first rotating shaft is located inside the guide pipe, and spiral blades are fixedly installed on the first rotating shaft. The first rotating shaft is fixedly installed on the output end of the motor, and the first rotating shaft passes through the guide pipe to the water collection box.
6. The flushing device for a roll grinding machine according to claim 5, characterized in that, The filtration unit includes a filter screen, a filter housing, a groove, a discharge port, a filtration device, and a flow monitoring device. The filter screen is installed inside the circulation pipe, and the filter housing is installed on one side of the circulation pipe. A groove is formed through the side wall of the filter housing connected to the circulation pipe. The groove is inclined. The discharge port is provided at the lower part of the filter housing and is connected to the lower inclined end of the groove. The filtration device is installed inside the filter housing, and a flow monitoring device is provided on one side of the filter housing.
7. The flushing device for a roll grinding machine according to claim 6, characterized in that, The filtration device includes a telescopic cylinder, a push plate, and wedge blocks. The telescopic cylinder is installed on the side of the filter housing away from the circulation pipe. The push plate is fixedly connected to the output end of the telescopic cylinder. The push plate is an arc-shaped plate, and the cross-section of the push plate matches the groove. The wedge blocks are fixedly connected to the upper inner wall of the filter housing, and several wedge blocks are provided.
8. The flushing device for a roll grinding machine according to claim 7, characterized in that, The filter screen is an elastic screen, and the push plate is an elastic plate.
9. The flushing device for a roll grinding machine according to claim 8, characterized in that, The grinding device includes a grinding wheel, a protective cover, and a second rotating shaft. The grinding wheel is fixedly connected to the rotating shaft, and the protective cover is arranged in a ring around the periphery of the grinding wheel.
10. The flushing device for a roll grinding machine according to claim 1, characterized in that, The moving device includes a slider arm and a slide rail. The roller grinding machine support is provided with a plurality of slide rails along its length. There are two slider arms, which are slidably connected to the plurality of slide rails and are fixedly connected to the grinding device.