Dust treatment device for refractory cutting
By using a dust treatment device in the refractory cutting process, and by combining dust detectors and dust removal fans, efficient dust recovery and treatment are achieved, solving the problem of dust pollution in the refractory cutting process and improving dust removal efficiency and the safety of the production environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-20
AI Technical Summary
Dust generated during refractory cutting causes serious dust pollution, and existing dust removal equipment is insufficient, affecting the health of equipment and personnel.
A dust treatment device for refractory cutting was designed, including a processing displacement mechanism and a dust removal actuator. The dust concentration is detected by a dust detector, the speed of the dust removal fan is controlled, and an upward airflow is formed to export and recycle the dust.
It effectively solved the problem of insufficient dust removal, improved dust removal efficiency, ensured a clean and safe production environment, and reduced the risk of pollution to equipment and personnel.
Smart Images

Figure CN224012709U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to refractory processing technical field, specifically related to a dust treatment device for refractory cutting. BACKGROUND
[0002] Refractory is a kind of material that can withstand high temperature, wear resistance, corrosion resistance, chemical corrosion resistance and other special environment. Refractory is mainly used in metallurgical industry, and belongs to manufacturing industry. The material that the physical and chemical properties allow it to use in high temperature environment is called refractory. Refractory is widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate, power and other industrial fields, and the largest amount is used in metallurgical industry.
[0003] In the prior art, a large amount of dust is generated during the cutting of refractory, and the production operation environment is very poor. If effective dust removal measures are not taken or dust removal is insufficient, serious dust pollution will occur, which will cause equipment and personnel pollution, so it is urgent to design a dust treatment device for refractory cutting to solve these problems. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model discloses a dust treatment device for refractory cutting.
[0005] The utility model realizes the above-mentioned purposes through the following technical schemes:
[0006] A dust treatment device for refractory cutting, comprising a box body, a processing displacement mechanism is arranged on the inner side of the box body, and a dust removal execution mechanism is arranged above the processing displacement mechanism.
[0007] The dust removal execution mechanism comprises a vertical plate fixed horizontally on the upper side of the box body, a horizontal moving assembly is installed on the vertical plate, a rack is fixed longitudinally above the horizontal moving assembly, a dust outlet assembly is installed vertically on the rack, an expansion bellows is arranged at the lower end of the dust outlet assembly, a dust collection tank is installed on the dust outlet assembly, a dust removal fan is arranged on the rear side of the dust collection tank, a sealing bellows moving assembly is arranged horizontally on the upper side of the box body, and penetrates the dust outlet assembly, a dust extraction table is installed at the lower end of the expansion bellows, a dust detector is arranged on one side of the lower end of the dust extraction table, a position detector is arranged on one side of the upper end of the dust extraction table, and a second lifting hydraulic cylinder is arranged vertically between the dust extraction table and the rack.
[0008] Preferably, the processing displacement mechanism comprises a first guide rail fixed horizontally on the inner side of the box body, a guide lifting assembly is arranged on one side of the box body, guide rails are arranged on the front and rear sides of the guide lifting assembly, a trolley in-out detector is arranged on the inner side of the box body, a moving trolley is arranged in the first guide rail, a refractory processing assembly is installed on the moving trolley, a dust removal connecting frame table is arranged above the refractory processing assembly, a dust fall water tank is arranged on the front side of the refractory processing assembly, and a dust fall spray is installed on the dust fall water tank.
[0009] Preferably, the dust outlet assembly comprises a dust outlet connecting pipe vertically arranged on the frame body, and a movable grate is arranged on the dust outlet connecting pipe.
[0010] Preferably, the sealing corrugated moving assembly comprises a sealing frame arranged above the box body, and a telescopic corrugated plate is arranged in the sealing frame.
[0011] Preferably, the refractory processing assembly comprises a refractory processing box arranged above the moving trolley, and a processing box dustproof door is arranged on the refractory processing box.
[0012] Preferably, the guide lifting assembly comprises a guide lifting table arranged on one side of the box body, and a first lifting hydraulic cylinder is arranged at the lower end of the guide lifting table.
[0013] Preferably, a rotating end door is arranged above the guide lifting assembly, and the rotating end door is arranged above the guide lifting assembly.
[0014] Beneficial effects are that:
[0015] The utility model discloses a refractory cutting dust treatment device, through the dust removal execution mechanism that sets up, starts the horizontal moving assembly and drives the frame that sets up above, dust outlet assembly moves, simultaneously drives sealing corrugated moving assembly, dust collection box, dust removal fan, telescopic corrugated pipe, dust extraction platform horizontal movement, through the dust detector of dust extraction platform lower end one side installation, detects the dust in processing displacement mechanism, simultaneously according to the dust content that dust detector detects, controls dust removal fan and adjusts dust removal effect, thereby can guarantee effectively solve the dust removal fan of existing dust removal fan and have the problem of dust removal deficiency, control dust removal fan makes in dust outlet assembly form a rising airflow, through the rising airflow can export the impurity such as dust and carry out unified recycling treatment, guarantees the dust removal effect, improves dust removal efficiency, convenient to use, and the practicality is strong. ACCOUT OF DRAWINGS
[0016] Figure 1 It is the structure schematic diagram of the utility model,
[0017] Figure 2 It is the front view structure schematic diagram of the utility model,
[0018] Figure 3 It is the front view structure schematic diagram of the utility model,
[0019] Figure 4 It is the structure schematic diagram of another angle of the utility model,
[0020] Figure 5 It is Figure 1 The structure schematic diagram of A place in,
[0021] Figure 6 It is the dust removal connecting frame table structure schematic diagram of the utility model.
[0022] In the figure: 1, box; 2, processing displacement mechanism; 201, first guide rail; 202, guide lifting platform; 203, first lifting hydraulic cylinder; 204, rotating end door; 205, guide rail; 206, trolley in-out detector; 207, moving trolley; 208, refractory processing box; 2081, processing box dustproof door; 2082, dust removal connection frame table; 209, dust falling water tank; 210, dust falling spray row; 3, dust removal execution mechanism; 301, vertical plate; 302, transverse moving assembly; 303, frame body; 304, dust removal connection pipe; 3041, movable grating; 305, dust collection box; 306, dust removal fan; 307, telescopic corrugated plate; 3071, sealing frame; 308, telescopic corrugated pipe; 309, dust extraction table; 310, dust detector; 311, position detector; 312, second lifting hydraulic cylinder. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0026] Reference Figures 1-6The utility model provides a kind of dust treatment device for refractory cutting, including box 1, processing displacement mechanism 2 is provided in the inside of box 1, dust removal execution mechanism 3 is provided in the upper of processing displacement mechanism 2.
[0027] In the embodiment: processing displacement mechanism 2 includes the first guide rail 201 being fixedly arranged in the inside of box 1, guiding lifting assembly is provided in the side of box 1, rotating end door 204 is provided in the side of box 1, and is installed above guiding lifting assembly, and rotating end door 204 side is provided with sealing frame strip. Guiding track 205 is provided above and rear side of guiding lifting assembly, trolley access detector 206 is provided in the inside of box 1, trolley access detector 206 is infrared detection switch, for whether there is vehicle detection, to detect whether refractory processing box 208 is in working state, for prior art. Mobile trolley 207 is arranged in the first guide rail 201, mobile trolley 207 is installed on moving wheel, and moving wheel is provided with positioning hole and brake lever, to ensure that mobile trolley 207 will not move. Rotating motor is installed on moving wheel, and mobile trolley 207 is electrically controlled. Refractory processing assembly is installed above mobile trolley 207, dust removal connecting frame table 2082 is provided above refractory processing assembly, dust reduction water tank 209 is provided in the front of refractory processing assembly, and dust reduction water tank 209 is installed on dust reduction spray row 210. Water pump is arranged in dust reduction water tank 209, water in dust reduction water tank 209 is pumped out by water pump and dust reduction spray row 210 is used to reduce dust generated when processing refractory in refractory processing box 208. Refractory processing assembly includes refractory processing box 208 being arranged above mobile trolley 207, and processing box dustproof door 2081 is installed on refractory processing box 208. Processing equipment is arranged in refractory processing box 208, for processing refractory, and processing equipment is prior art, and here will not be repeated. Guiding lifting assembly includes guiding lifting table 202 being arranged in the side of box 1, and the first lifting hydraulic cylinder 203 is arranged in the lower end of guiding lifting table 202. Connection electromagnetic recess is provided above and rear side of dust removal connecting frame table 2082.
[0028] In the embodiment, the dust removal execution mechanism 3 comprises a vertical plate 301 fixed horizontally above the box 1, a horizontal moving assembly 302 is installed on the vertical plate 301, a rack 303 is fixed longitudinally above the horizontal moving assembly 302, a dust removal assembly is installed vertically on the rack 303, a telescopic bellows 308 is arranged at the lower end of the dust removal assembly, a dust collection box 305 is installed on the dust removal assembly, a dust removal fan 306 is arranged at the rear side of the dust collection box 305, a sealing bellows moving assembly is arranged horizontally above and below the box 1 and penetrates the dust removal assembly, a dust extraction table 309 is installed at the lower end of the telescopic bellows 308, connecting electromagnetic jibs are installed at the front and rear sides of the lower end of the dust extraction table 309 and are connected with connecting electromagnetic grooves arranged at the front and rear sides above the dust removal connecting frame table 2082. The connecting electromagnetic jibs and the connecting electromagnetic grooves are electromagnetically connected, so that the dust extraction table 309 is reliably connected with the dust removal connecting frame table 2082. A dust detector 310 is arranged at one side of the lower end of the dust extraction table 309, which is used to detect the amount of dust generated when refractory is processed in the refractory processing box 208. A position detector 311 is arranged at one side above the dust extraction table 309, and a second lifting hydraulic cylinder 312 is vertically arranged between the dust extraction table 309 and the rack 303. The position detector 311 is used to detect the position of the dust extraction table 309 when it moves above the dust removal connecting frame table 2082, which is prior art. The dust removal assembly comprises a dust removal connecting pipe 304 vertically arranged on the rack 303, and a movable grate 3041 is installed on the dust removal connecting pipe 304. The sealing bellows moving assembly comprises a sealing frame 3071 arranged above the box 1, and a telescopic bellows plate 307 is installed in the sealing frame 3071. The horizontal moving assembly 302 comprises a lead screw arranged on the vertical plate 301, a first motor is installed at one end of the lead screw, and a moving table is arranged on the outer surface of the lead screw. The outer surface of the lead screw is provided with threads, and the lead screw is connected with the moving table through the threads. A sealing element is arranged between the dust extraction table 309 and the dust removal connecting frame table 2082. The box 1 is connected with a controller, which is electrically connected with the processing displacement mechanism 2 and the dust removal execution mechanism 3, and adjusts the rotating speed state of the dust removal fan 306 according to the on-site adjustment condition on the basis of the working state of the refractory processing box 208. The controller can directly adjust the rotating speed state of the dust removal fan 306 from the static state or other states to the highest state. When the refractory processing box 208 is in the working state, the dust removal fan 306 is adjusted to the highest rotating speed state, so as long as the refractory processing box 208 is in the working state, the dust removal fan 306 needs to be adjusted to the highest rotating speed state. When the refractory processing box 208 is in the non-working state, the dust removal fan 306 is adjusted to the static state.
[0029] Working principle: in use, first, the movable trolley 207 in the refractory processing box 208 is moved to the first guide rail 201 through the guide rail 205 on the guide lifting platform 202, and the movable trolley 207 is fixed through the cooperation of the positioning hole and the brake rod, when the movable trolley 207 passes through the trolley in-out detector 206, the controller connected externally is used to pre-start the dust removal fan 306, the transverse moving assembly 302 is started to drive the frame 303, the dust removal connecting pipe 304, the dust collection box 305, the dust removal fan 306 and the dust extraction table 309 to move transversely, and the telescopic corrugated plate 307 is driven to move transversely in the sealing frame 3071, when the dust extraction table 309 moves to the upper side of the refractory processing box 208, and is detected by the position detector 311, the adjustment is completed, and then it is stopped, the second lifting hydraulic cylinder 312 is started to drive the dust extraction table 309 to move downward, and the connecting electromagnetic male rod installed on the front and rear sides of the lower end of the dust extraction table 309 is connected with the connecting electromagnetic groove arranged on the front and rear sides of the upper side of the dust removal connecting frame table 2082, so that the dust extraction table 309 and the dust removal connecting frame table 2082 are connected in a sealed manner, and the rotary end door 204 is closed, the refractory processing box 208 and the box body 1 form a sealed processing space, when the refractory processing box 208 starts to work, the dust detector 310 is started to detect the dust concentration generated during processing, and the water pump in the dust reduction water tank 209 is started to spray water in the processing area through the dust reduction spray row 210, when the dust concentration exceeds a certain range, the speed of the dust removal fan 306 is controlled through the external controller, so that an upward airflow is formed in the dust removal assembly, and the dust is sucked into the dust collection box 305, so that the adjustable dust removal speed switching is completed, and effective and rapid dust removal is realized.
[0030] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A dust treatment device for refractory cutting, characterized in that: Includes a housing (1), a processing and shifting mechanism (2) is provided inside the housing (1), and a dust removal actuator (3) is provided above the processing and shifting mechanism (2); The dust removal actuator (3) includes a vertical plate (301) fixedly mounted horizontally above the housing (1), a horizontal moving component (302) mounted on the vertical plate (301), a frame (303) fixedly mounted vertically above the horizontal moving component (302), a dust removal component mounted vertically on the frame (303), a telescopic corrugated pipe (308) provided at the lower end of the dust removal component, a dust collection box (305) mounted on the dust removal component, and a dust removal device provided at the rear of the dust collection box (305). The dust blower (306) has a sealing corrugated moving assembly horizontally arranged on the front and rear sides of the upper part of the housing (1), and is installed through the dust discharge assembly. A dust extraction platform (309) is installed at the lower end of the telescopic corrugated pipe (308). A dust detector (310) is arranged on one side of the lower end of the dust extraction platform (309). A position detector (311) is arranged on one side above the dust extraction platform (309). A second lifting hydraulic cylinder (312) is vertically arranged between the dust extraction platform (309) and the frame (303).
2. The dust treatment device for refractory cutting according to claim 1, characterized in that: The processing and shifting mechanism (2) includes a first guide rail (201) fixedly arranged laterally inside the box (1), a guide lifting assembly is provided on one side of the box (1), a guide rail (205) is provided on the front and rear sides above the guide lifting assembly, a trolley entry and exit detector (206) is provided inside the box (1), a moving trolley (207) is provided inside the first guide rail (201), a refractory processing assembly is installed above the moving trolley (207), a dust removal connecting frame (2082) is provided above the refractory processing assembly, a dust suppression water tank (209) is provided on the front side of the refractory processing assembly, and a dust suppression spray nozzle (210) is installed on the dust suppression water tank (209).
3. The dust treatment device for refractory cutting according to claim 1, characterized in that: The dust removal assembly includes a dust removal connecting pipe (304) vertically arranged on the frame (303), and a movable grate (3041) is installed on the dust removal connecting pipe (304).
4. The dust treatment device for refractory cutting according to claim 1, characterized in that: The sealing corrugated moving assembly includes a sealing frame (3071) disposed above the housing (1), and a telescopic corrugated plate (307) is installed inside the sealing frame (3071).
5. The dust treatment device for refractory cutting according to claim 2, characterized in that: The refractory processing assembly includes a refractory processing box (208) disposed above the mobile trolley (207), and a dustproof door (2081) for the processing box (208) is installed on the refractory processing box (208).
6. The dust treatment device for refractory cutting according to claim 2, characterized in that: The guide lifting assembly includes a guide lifting platform (202) disposed on one side of the housing (1), and a first lifting hydraulic cylinder (203) is disposed at the lower end of the guide lifting platform (202).
7. The dust treatment device for refractory cutting according to claim 2, characterized in that: A rotating end door (204) is provided above the guide lifting assembly, and the rotating end door (204) is installed above the guide lifting assembly.