Acrylic plate processing, cooling and shaping equipment

By combining the cooling and blowing mechanisms, the problems of low and uneven cooling efficiency in existing acrylic sheet processing equipment have been solved, achieving efficient and uniform cooling and shaping, improving product quality and production efficiency, while saving water resources.

CN224012959UActive Publication Date: 2026-03-20TAIXING LONGHUA ACRYLIC PLATE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-17
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing acrylic sheet processing cooling equipment has low and uneven cooling efficiency, resulting in sheet deformation and low production efficiency.

Method used

The design employs a combination of cooling and air-blowing mechanisms, including cooling via spray pipes and brushes, and air-blowing via fans and guide vanes. By combining these two cooling and air-blowing mechanisms, multiple cooling and drying processes are achieved through water spraying via spray pipes, brush cleaning, and fan blowing.

Benefits of technology

It improves the cooling and shaping effect and efficiency of acrylic sheets, ensures stable sheet quality, reduces water waste, lowers production costs, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224012959U_ABST
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Abstract

The utility model relates to the technical field of acrylic plate processing equipment, in particular to acrylic plate processing, cooling and shaping equipment which comprises a rack, a transmission roller arranged on the rack, a cooling mechanism and a shower mechanism, the cooling mechanism and the shower mechanism are mounted on the rack, the cooling mechanism comprises a roller rod mounted on the rack, and the roller rod is connected with the transmission roller. Through the synergistic effect of the cooling mechanism and the blowing and spraying mechanism, the acrylic plate conveyed on the conveying rollers can be effectively cooled and shaped, the cooling mechanism reduces the temperature of the acrylic plate through the operations of spraying water through a spraying pipe, cleaning through a brush and the like, and the blowing and spraying mechanism accelerates air flow through a fan and an air guide plate, so that the temperature of the acrylic plate is reduced. The cooling and drying are further promoted, it is ensured that the acrylic plate reaches the needed shape and performance, meanwhile, the two sets of cooling mechanisms and the two sets of showering mechanisms are arranged, a certain distance is kept between the two sets of cooling mechanisms and the two sets of showering mechanisms, and therefore the acrylic plate can be subjected to multiple times of cooling and showering treatment, the cooling and shaping effect and efficiency are improved, and the product quality is more stable.
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Description

TECHNICAL FIELD

[0001] The utility model relates to acrylic sheet processing equipment technical field, concretely is a kind of acrylic sheet processing cooling and shaping equipment. BACKGROUND

[0002] Acrylic sheet processing cooling and shaping equipment, in the acrylic sheet processing flow, the acrylic sheet after heating shaping is cooled and is handled, makes its shape fixed down the key device.

[0003] The existing acrylic sheet processing cooling and shaping equipment mostly adopts single air cooling or water cooling mode, air cooling mode is although simple equipment, but cooling efficiency is lower, for the acrylic sheet of larger size, it is difficult to realize uniform cooling, leading to the quality problems such as the deformation of plate material, and water cooling mode, usually just simply sprays water on the surface of acrylic sheet, cooling water is unevenly distributed on the surface of plate material, and the cooling effect of partial area is poor, and cooling speed is slower, influence production efficiency, to this end, the utility model provides a kind of acrylic sheet processing cooling and shaping equipment to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of acrylic sheet processing cooling and shaping equipment, solves the problem of low cooling efficiency and uneven cooling of the existing cooling equipment in the above background art.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of acrylic sheet processing cooling and shaping equipment, including rack, the rack is equipped with transmission roll, and cooling mechanism, blow and spray mechanism are installed on the rack, the cooling mechanism includes the roll bar installed on the rack, the roll bar is installed in the transmission roll above one group, and the roll bar is below the brush, the front end of the roll bar is equipped with spray pipe, the spray pipe one end is equipped with several groups of spray head, the spray pipe connecting end is connected with water pipe;The blow and spray mechanism includes air deflector, the air deflector is installed at the rear end of roll bar, and the air deflector is equipped with fan.

[0006] Preferably, one end of the roll bar is connected with the adjusting block, the adjusting block is arranged in the vertical adjusting groove, and the adjusting block is connected with the screw rod installed on the vertical adjusting groove.

[0007] Preferably, the spray pipe is installed on the guide frame at left and right ends, wherein the left end of the spray pipe is connected with the left guide frame through the movable bolt, and the right end of the spray pipe is connected with the adjusting bolt of the right guide frame.

[0008] Preferably, the cooling water collecting groove is arranged below the rack.

[0009] Preferably, the pump is arranged in the cooling water collecting groove, and the output end of the pump is connected with the water pipe.

[0010] Preferably, the cooling mechanism and the blowing mechanism are provided with two groups, and the two groups of the cooling mechanism and the blowing mechanism are arranged on the rack with a certain spacing.

[0011] Preferably, the rack is provided with a controller, and the controller is electrically connected with the pump and the fan.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] Through the cooperation of the cooling mechanism and the blowing mechanism, the acrylic plate transmitted on the transmission roller can be effectively cooled and shaped, the cooling mechanism reduces the temperature of the acrylic plate through water spraying and brush cleaning, the blowing mechanism accelerates the air flow through the fan and the air deflector, further promotes cooling and drying, ensures that the acrylic plate reaches the required shape and performance, and meanwhile, the cooling mechanism and the blowing mechanism are provided with two groups and keep a certain spacing, so that the acrylic plate can be cooled and blown multiple times, the cooling and shaping effect and efficiency are improved, and the product quality is more stable. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the utility model.

[0015] Figure 2 It is another view structure schematic view of the utility model.

[0016] Figure 3 It is a cooling mechanism partial structure schematic view of the utility model.

[0017] Figure 4 It is a spraying pipe installation structure schematic view of the utility model.

[0018] In the drawing: 1, rack; 11, controller; 2, transmission roller; 3, cooling mechanism; 31, roller; 32, brush; 33, vertical adjusting groove; 34, adjusting block; 35, screw rod; 36, guide frame; 361, adjusting bolt; 37, spraying pipe; 38, water pipe; 39, pump; 4, air deflector; 41, fan; 5, cooling water collecting groove. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0020] Please refer toFigures 1 to 4 The utility model provides a technical scheme: a kind of acrylic sheet processing cooling setting equipment, including rack 1, transmission roller 2 is equipped on rack 1, and cooling mechanism 3, blow and rinse mechanism are installed on rack 1, cooling mechanism 3 includes roller 31 installed on rack 1, roller 31 is installed in one group transmission roller 2 just above, and, roller 31 just below is equipped with brush 32, the front end of roller 31 is equipped with spray pipe 37, and one end of spray pipe 37 is equipped with several groups of spray head, and the connecting end of spray pipe 37 is connected with water pipe 38;Blow and rinse mechanism includes wind deflector 4, and wind deflector 4 is installed at the rear end of roller 31, and wind deflector 4 is equipped with fan 41.

[0021] Please refer to Figures 1 to 4 One end of roller 31 is connected with adjusting block 34, adjusting block 34 is arranged in vertical adjusting groove 33, and adjusting block 34 is connected with screw rod 35 installed on vertical adjusting groove 33, in the process of acrylic sheet processing, because the thickness of plate material is different, by rotating screw rod 35, adjusting block 34 can be moved up and down in vertical adjusting groove 33, to drive roller 31 to ascend or descend.

[0022] Please refer to Figures 1 to 4 Spray pipe 37 is installed on the guide frame 36 of left and right two ends, wherein, the left side end of spray pipe 37 is connected with left guide frame 36 by movable peg, and the right side end of spray pipe 37 is connected with adjusting peg 361 of right guide frame 36, by movable peg connection on the left side of spray pipe 37, and adjusting peg 361 is connected on the right side, which makes spray pipe 37 can take left movable peg as pivot, and changes the inclination angle of spray pipe 37 by adjusting adjusting peg 361 on the right side, when processing acrylic sheet of different shapes or thicknesses, spray angle can be adjusted according to actual demand, to ensure that cooling water can uniformly and accurately cover each part of acrylic sheet, improve cooling effect.

[0023] Please refer to Figures 1 to 4 Cooling water collecting tank 5 is arranged below rack 1, pump 39 is arranged in cooling water collecting tank 5, and the output end of pump 39 is connected with water pipe 38, in the process of acrylic sheet cooling, cooling water sprayed by spray pipe 37 completes cooling task and drops into cooling water collecting tank 5 below rack 1, pump 39 pumps out cooling water in cooling water collecting tank 5, and sends to water pipe 38 through output end, to provide cooling water for spray pipe 37 again, through circulation process, water resource waste can be avoided, production cost is reduced, compared with the equipment of disposable cooling water, the design significantly reduces dependence on external water source, improves water resource utilization.

[0024] Please refer to Figures 1 to 4The cooling mechanism 3 and the blowing mechanism are provided with two groups, which are arranged on the rack 1 with a certain interval, when the acrylic plate passes through the two groups of cooling mechanism 3 and blowing mechanism in turn, it can receive more sufficient cooling and drying treatment, the first group of cooling mechanism 3 preliminarily reduces the temperature of the acrylic plate, the first group of blowing mechanism accelerates the evaporation of surface moisture and heat dissipation, then the second group of cooling mechanism 3 further reduces the temperature, and the second group of blowing mechanism consolidates the drying effect, so as to ensure that the internal structure of the acrylic plate is fully stable, and more accurate shaping effect is achieved, and product quality is improved.

[0025] Please refer to Figures 1 to 4 The rack 1 is provided with a controller 11, the controller 11 can be electrically connected with the pump 39 and the fan 41, by means of the controller 11, the working of the pump 39 and the fan 41 can be automatically integrated with the whole production process of the equipment, when the acrylic plate is transmitted to the cooling mechanism 3 and the blowing mechanism area, the controller 11 can automatically start the pump 39 and the fan 41 according to the preset program, without manual operation, wherein the controller 11 can control the pump 39 and the fan 41 through PLC programming technology, and the PLC programming technology is a mature technology, which will not be described in detail here.

[0026] In use, the acrylic plate to be cooled and shaped is placed on the transmission roller 2, the transmission roller 2 starts to run and drives the acrylic plate to move along the set path, the acrylic plate moves to the lower side of the cooling mechanism 3 with the transmission roller 2, the spray pipe 37 is connected with the water pipe 38 to collect the cooling water in the cooling water collecting groove 5 and spray it out of the spray head and uniformly sprinkle on the surface of the acrylic plate, so as to realize the preliminary cooling of the acrylic plate, at the same time, the brush 32 under the roller rod 31 is driven by the roller rod 31 to clean the surface of the acrylic plate, remove the impurities or residual water droplets that may exist on the surface, further improve the cooling effect, and help to ensure the flatness of the surface of the acrylic plate, if it is necessary to adjust the position of the cooling mechanism 3 according to the thickness of the acrylic plate and other factors, the height of the roller rod 31 can be adjusted by rotating the screw rod 35 on the vertical adjusting groove 33 to drive the adjusting block 34 to move in the vertical adjusting groove 33, so as to adapt to the processing requirements of acrylic plates of different specifications, the acrylic plate processed by the cooling mechanism 3 continues to move to the blowing mechanism along with the transmission roller 2, the fan 41 is turned on, the airflow generated by the fan 41 is guided by the air deflector 4 and blown to the surface of the acrylic plate, so as to accelerate the evaporation of the moisture on the surface of the acrylic plate and the dissipation of heat, further cool and dry the acrylic plate, and ensure that the acrylic plate quickly meets the shaping requirements, since the cooling mechanism 3 and the blowing mechanism are provided with two groups and have a certain interval, if the cooling and shaping effect is not ideal at one time, the acrylic plate will continue to move to the next group of cooling mechanism 3 and blowing mechanism, and the above cooling and blowing operation will be repeated, so as to ensure that the acrylic plate can be fully cooled and shaped.

[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An acrylic sheet processing, cooling, and shaping equipment, comprising a frame (1), wherein a transfer roller (2) is provided on the frame (1), and a cooling mechanism (3) and a blowing mechanism are installed on the frame (1), characterized in that: The cooling mechanism (3) includes a roller (31) mounted on the frame (1), the roller (31) being mounted directly above one of the sets of transmission rollers (2), and a brush (32) being provided directly below the roller (31). A spray pipe (37) is provided at the front end of the roller (31), and a plurality of spray nozzles are provided at one end of the spray pipe (37). The connecting end of the spray pipe (37) is connected to a water pipe (38). The blowing mechanism includes a guide plate (4), which is installed at the rear end of the roller (31), and a fan (41) is provided on the guide plate (4).

2. The acrylic sheet processing, cooling, and shaping equipment according to claim 1, characterized in that: One end of the roller (31) is connected to the adjusting block (34), which is located in the vertical adjusting groove (33) and is connected to the screw (35) installed on the vertical adjusting groove (33).

3. The acrylic sheet processing, cooling, and shaping equipment according to claim 1, characterized in that: The spray pipe (37) is installed on the guide frame (36) at both ends. The left end of the spray pipe (37) is connected to the left guide frame (36) through a movable bolt, and the right end of the spray pipe (37) is connected to the adjusting bolt (361) of the right guide frame (36).

4. The acrylic sheet processing, cooling, and shaping equipment according to claim 1, characterized in that: A cooling water collection tank (5) is provided below the frame (1).

5. The acrylic sheet processing cooling and shaping equipment according to claim 4, characterized in that: A pump (39) is installed in the cooling water collection tank (5), and the output end of the pump (39) is connected to the water pipe (38).

6. The acrylic sheet processing cooling and shaping equipment according to claim 1, characterized in that: The cooling mechanism (3) and the blowing mechanism are provided in two sets, and the two sets of cooling mechanisms (3) and the two sets of blowing mechanisms are arranged on the frame (1) at a certain distance.

7. The acrylic sheet processing, cooling, and shaping equipment according to claim 1, characterized in that: The frame (1) is equipped with a controller (11), which is electrically connected to the pump (39) and the fan (41).