Embossing mechanism of full-automatic profile side wall embossing device

Abstract

The utility model discloses an impressing mechanism of a full-automatic profile side wall impressing device, which comprises an impressing bottom plate fixed on a rack platform, a stand column and an impressing top plate are sequentially connected on the impressing bottom plate, the impressing top plate carries an impressing power device to drive an impressing head to move vertically, and the impressing bottom plate is provided with a supporting seat and a pressing mechanism. The pressing mechanism is composed of a pressing air cylinder, a pressing crank arm and a hinge block, the hinge block is fixed to the supporting base, the pressing air cylinder drives the pressing crank arm to rotate around a shaft, the pressing crank arm and the supporting base form a pressing groove structure matched with the profile, and stable clamping is achieved. The profile is effectively prevented from shifting during embossing, the embossing pattern is ensured to be clear and accurate, and the product quality is improved; the overall structure layout is compact and reasonable, redundant components are reduced, and the manufacturing cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of profile processing technology, specifically to the stamping mechanism of a fully automatic profile sidewall stamping device. Background Technology

[0002] In the profile processing industry, sidewall embossing is a crucial process for imprinting profiles with key information such as markings and patterns, and its quality directly impacts the profile's usability and market competitiveness. Traditional profile sidewall embossing largely relies on manual operation, requiring workers to manually hold the profile and manipulate the embossing tool to complete the task. This method is not only inefficient and unable to meet the demands of large-scale production, but also highly susceptible to human error, making it difficult to maintain consistent embossing depth and position, resulting in inconsistent product quality and a high scrap rate.

[0003] With the development of automation technology, automated embossing equipment has been gradually applied to the profile processing industry. However, existing automated embossing mechanisms still have many shortcomings. The clamping structure design of some equipment is unreasonable, failing to securely fix the profile, causing displacement or shaking during the embossing process, resulting in blurred or deformed embossed patterns. Therefore, developing an embossing mechanism that can stably fix profiles and has a simple and reliable structure is of great significance for improving the overall performance of fully automated profile sidewall embossing devices and promoting the high-quality development of the profile processing industry. Utility Model Content

[0004] To address the shortcomings in the prior art, this utility model provides an imprinting mechanism for a fully automatic profile sidewall imprinting device.

[0005] The technical solution adopted by this utility model is: an imprinting mechanism of a fully automatic profile sidewall imprinting device, including an imprinting base plate fixed on the frame platform, a column fixed on the imprinting base plate, an imprinting top plate fixed on the column, an imprinting power device fixed on the imprinting top plate, an imprinting head connected to the output end of the imprinting power device, a support base fixed on the imprinting base plate, and a clamping mechanism for fixing the profile on the support base.

[0006] The clamping mechanism includes a clamping cylinder, a clamping crank arm, and a hinge block. The hinge block is fixed on the support base. The clamping crank arm is rotatably connected to the hinge block via a rotating shaft. One end of the clamping crank arm is connected to the output end of the clamping cylinder. The other end of the clamping crank arm forms a clamping groove structure with the support base that is compatible with the profile. The clamping cylinder is fixed on the imprinting base plate.

[0007] Furthermore, the clamping mechanism is located at both ends of the support base.

[0008] Furthermore, the embossing power device is a hydraulic cylinder.

[0009] Further, the stamping power device output end is screwed with a quick mounting head, the stamping head is provided with a mounting hole, a screw hole is arranged on the side of the mounting hole, and the stamping head is fixed by bolts after being mounted into the mounting hole.

[0010] Further, the quick mounting head is connected with a guide plate, and a guide hole on the guide plate is in sliding fit with the above-mentioned stand column.

[0011] Further, the stamping top plate is fixed with an inductive element.

[0012] The beneficial effects of the present application are as follows:

[0013] 1. Stable fixing of the profile: the compacting mechanism ensures stable fixing of the profile during the stamping process through unique design. The hinged block is fixed on the support seat to provide a rotating fulcrum for the compacting crank arm, and the compacting crank arm is driven by the compacting cylinder to rotate around the rotating shaft, so that the compacting crank arm and the support seat form a compacting groove structure that closely fits the profile. This design can apply pressure to the profile from multiple directions, effectively limiting the movement and shaking of the profile, avoiding problems such as blurred and deformed stamping patterns caused by profile displacement, and ensuring the stamping quality.

[0014] 2. Simplified structure and reduced cost: the overall structure of the compacting mechanism is simple and reasonable, and the components are arranged compactly. Compared with the existing compacting mechanism with complex structure and numerous components, unnecessary structures and components are reduced, and the manufacturing cost of the equipment is reduced.

[0015] 3. Improved production efficiency: stable fixing of the profile and precise stamping control reduce the rework and waste caused by poor stamping, and shorten the production cycle. At the same time, the compacting mechanism can quickly and continuously stamp the profile, and cooperates with other mechanisms of the full-automatic profile side wall stamping device to work together, which significantly improves the overall production efficiency and meets the high efficiency demand of large-scale production.

[0016] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages.

[0017] The present application will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The figure is a structural schematic view of the present application.

[0019] Figure 2 The figure is a structural schematic view of the compacting mechanism.

[0020] Figure 3 The figure is an exploded schematic view of the stamping head and the stamping power device. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.

[0022] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.

[0023] The present application provides a full-automatic profile side wall stamping device stamping mechanism.

[0024] In the present embodiment, referring to Figure 1-3 The stamping mechanism of the full-automatic profile side wall stamping device comprises a stamping bottom plate 2 fixed on a rack platform 1, a stand column 3 fixed on the stamping bottom plate 2, a stamping top plate 4 fixed on the stand column 3, a stamping power device 5 fixed on the stamping top plate, a stamping head 6 connected with the output end of the stamping power device 5, a support seat 7 fixed on the stamping bottom plate, and a pressing mechanism for fixing the profile on the support seat.

[0025] The pressing mechanism comprises a pressing cylinder 8, a pressing crank arm 9, and a hinged block 10, the hinged block is fixed on the support seat, the pressing crank arm is rotationally connected with the hinged block through a rotating shaft 11, one end of the pressing crank arm is connected with the output end of the pressing cylinder, and the other end of the pressing crank arm forms a pressing groove structure 12 matched with the profile between the pressing crank arm and the support seat, and the pressing cylinder is fixed on the stamping bottom plate.

[0026] In the technical solution, the stamping mechanism is fixed to the rack platform based on the stamping base plate to provide a stable installation surface for the whole mechanism. The column is vertically fixed to the stamping base plate and connected to the stamping top plate to form a stable frame structure for supporting the stamping power device. The stamping power device is installed on the stamping top plate and can output power to drive the stamping head to move in the vertical direction to stamp the profile placed on the support seat. The pressing mechanism is fixed to the support seat through the hinge block, and the pressing cylinder drives the pressing crank to rotate around the rotating shaft, so that the pressing crank and the pressing groove structure formed by the support seat tightly fit the profile, thereby firmly fixing the profile on the stamping base plate to prevent the profile from moving during the stamping process and ensure the stable progress of the stamping process. The pressing mechanism effectively fixes the profile to avoid quality problems such as stamping pattern deviation and deformation caused by profile displacement, and ensures the stamping precision and product quality. The overall structure design is reasonable, and the components work cooperatively to provide a basis for realizing automatic and high-quality profile side wall stamping.

[0027] Specifically, the pressing mechanism is arranged at both ends of the support seat.

[0028] In this embodiment, the pressing mechanism is arranged at both ends of the support seat to apply pressure to the profile from two directions. When the pressing cylinder works, the pressing cranks at both ends act simultaneously, so that the profile is uniformly and stably fixed on the support seat under the action of multiple force points, further enhancing the stability and reliability of the profile fixation.

[0029] Specifically, the stamping power device is an oil cylinder.

[0030] In this embodiment, the oil cylinder has the characteristics of large output force and good stability, which can meet the stamping requirements of profiles of different materials and specifications, and ensure that the stamping depth and force meet the requirements.

[0031] Specifically, the output end of the stamping power device is screwed with a quick mounting head 13, the stamping head is provided with a mounting hole 14, the side surface of the mounting hole 14 is provided with a screw hole 15, and the stamping head is fixed by bolts after being installed into the mounting hole.

[0032] In this embodiment, the output end of the stamping power device is screwed with a quick mounting head, which is convenient for quick disassembly and installation. The mounting hole on the stamping head is used for inserting the quick mounting head, and the screw hole on the side surface is matched with the bolt. After the quick mounting head is inserted into the mounting hole, the stamping head and the quick mounting head are firmly fixed by tightening the bolt to realize quick replacement of the stamping head. This connection method utilizes the fastening of the thread connection and the locking effect of the bolt to ensure that the stamping head will not loosen during the stamping process.

[0033] Specifically, it further comprises a guide plate 16, the quick mounting head is connected with the guide plate 16, and the guide hole on the guide plate is in sliding cooperation with the column.

[0034] In the embodiment, the guide plate is connected with the quick mounting head, and the guide hole on the guide plate is in sliding fit with the column. In the process of driving the impression head to move by the impression power device, the movement of the impression head is provided with guide constraint, so that the impression head can only move linearly along the axial direction of the column, thereby ensuring the linearity and accuracy of the movement of the impression head, and avoiding the influence of the movement deviation on the impression effect.

[0035] Specifically, the inductive element 17 is fixed on the impression top plate.

[0036] In the embodiment, the real-time monitoring and intelligent control of the impression process are realized, the automation degree and safety of the impression operation are improved, abnormal conditions in the impression process can be found and handled in time, profile damage, unqualified impression quality and other problems caused by equipment failure or operation error are avoided, and the smooth progress of the production process is ensured.

[0037] All technical personnel should know that although the utility model has been described according to the above specific embodiments, the utility model idea is not limited to the utility model, and any modification using the utility model idea will be included in the patent protection range.

Claims

1. An imprinting mechanism for a fully automatic profile sidewall imprinting device, characterized in that: It includes an impression base plate fixed on the frame platform, a column fixed on the impression base plate, an impression top plate fixed on the column, an impression power device fixed on the impression top plate, an impression head connected to the output end of the impression power device, a support base fixed on the impression base plate, and a clamping mechanism for fixing the profile to the support base. The clamping mechanism includes a clamping cylinder, a clamping crank arm, and a hinge block. The hinge block is fixed on the support base. The clamping crank arm is rotatably connected to the hinge block via a rotating shaft. One end of the clamping crank arm is connected to the output end of the clamping cylinder. The other end of the clamping crank arm forms a clamping groove structure with the support base that is compatible with the profile. The clamping cylinder is fixed on the imprinting base plate.

2. The stamping mechanism of the fully automatic profile sidewall stamping device according to claim 1, characterized in that: The clamping mechanism is located at both ends of the support base.

3. The stamping mechanism of the fully automatic profile sidewall stamping device according to claim 1, characterized in that: The embossing power device is a hydraulic cylinder.

4. The stamping mechanism of the fully automatic profile sidewall stamping device according to claim 1, characterized in that: The output end of the embossing power device is screwed with a quick-connect head. The embossing head is provided with a mounting hole, and the side of the mounting hole is provided with a screw hole. After the embossing head is installed into the mounting hole, it is fixed by bolts.

5. The stamping mechanism of the fully automatic profile sidewall stamping device according to claim 4, characterized in that: It also includes a guide plate, the quick-release head is connected to the guide plate, and the guide hole on the guide plate is slidably engaged with the aforementioned column.

6. The stamping mechanism of the fully automatic profile sidewall stamping device according to claim 1, characterized in that: A sensing element is fixed on the embossing top plate.

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