Tray
By designing a pallet structure with installation and clamping gaps, the problems of wasted manpower and resources and product damage in the existing pallet transfer process are solved, achieving efficient and safe product transfer and protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-03-20
AI Technical Summary
Existing pallets require significant manpower and resources to transfer or assemble products, including removing them from the pallet and placing them on a new one, and there is a risk of product damage and contamination.
Design a tray including a first tray body and a second tray body. By setting installation gaps and clamping gaps in the left and right directions, the connectivity of the gaps is used to achieve stable clamping and flipping transfer of products, reducing the amount of manual operation. And by using a stop bar to restrict product movement to protect product integrity.
This enables efficient product transfer between pallets, reduces manual operation, lowers the risk of damage, and improves product safety and yield.
Smart Images

Figure CN224014202U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to product detection equipment technical field, especially a tray. BACKGROUND
[0002] The existing tray for carrying products only sets groove position on the base, and prevents dust and other impurities from entering the tray interior on the base by the upper cover, but when carrying out transfer or assembly operation, the strip-shaped products in the tray need to be taken out and placed into new trays to meet the operation needs, and when transferring, the strip-shaped products are usually taken out from the base of the tray by manual work and placed on the base of new trays, and sometimes the base is directly inverted on the upper cover to make the module completely separated from the base, which is convenient for workers to take, but the two methods always need to consume a lot of manpower and material resources to take out the products from the tray or the upper cover one by one and place them on new trays, so a tray without consuming a lot of manpower and material resources and capable of directly transferring products from the original base to a new base is urgently needed. SUMMARY
[0003] The utility model aims at providing a tray to solve one or more technical problems existing in the prior art and at least provide a beneficial selection or create conditions.
[0004] The solution of the technical problem of the utility model is as follows:
[0005] A tray comprises:
[0006] A first disc body is provided with at least one pair of first bearing parts, and a first mounting gap is formed between two first bearing parts;
[0007] A second disc body is provided with at least one pair of second bearing parts, a second mounting gap is formed between two second bearing parts, the first mounting gap and the second mounting gap both extend along the left-right direction, the first disc body can be detachably combined with the second disc body, the first bearing part and the second bearing part are arranged in interval in the left-right direction, and the first mounting gap is communicated with the second mounting gap.
[0008] The technical scheme has at least the following beneficial effects: when the tray is normally used, the product is directly placed into the second gap of the second disc body, the product is clamped by the second gap and stably placed on the second disc body, at this time, the second disc body bears the product, then the first disc body is covered on the second disc body, thereby protecting the inside of the tray, at this time, the first mounting gap and the second mounting gap clamp the product at the same time and limit the movement of the product in the front-rear direction, when the product needs to be transferred, the tray is directly turned over to make the first disc body bear the product, then the worker separates the second disc body from the first disc body, at this time, the first mounting gap still limits the product in the front-rear direction, then a new second disc body is taken out and directly covered on the original first disc body, at this time, the second mounting gap of the new second disc body is in communication with the first mounting gap of the original first disc body to clamp the product, the worker then turns over the tray again to place the new second disc body under the original first disc body, thereby completing the replacement of the second disc body, the first disc body which can fix the product is used to replace the second disc body, thereby reducing the workload of the worker who takes the product from the second disc body one by one and directly completing the transfer of the product on different disc bodies.
[0009] As a further improvement of the above technical scheme, the first disc body is further provided with at least one pair of first clamping portions, a first clamping gap extending in the left-right direction is formed between the two first clamping portions, and the first clamping gap is in communication with the first mounting gap. Through the cooperation of the first clamping gap and the first mounting gap, the product is limited by the two points of the first clamping gap and the first mounting gap during the transfer process, the possibility of damage of the strip-shaped product due to bending in the first disc body is reduced, and the safety factor of the product in the first disc body is improved.
[0010] As a further improvement of the above technical scheme, the second disc body is further provided with at least one pair of second clamping portions, a second clamping gap extending in the left-right direction is formed between the two second clamping portions, and the second clamping gap is in communication with the second mounting gap. Through the cooperation of the second clamping gap and the second mounting gap, the product is limited by the two points of the second clamping gap and the second mounting gap during the transfer process, the possibility of damage of the strip-shaped product due to bending in the second disc body is reduced, and the safety factor of the product in the second disc body is improved.
[0011] As a further improvement of the above technical scheme, the first mounting gap, the second mounting gap, the second clamping gap and the first clamping gap are sequentially communicated in the left-right direction. Through the adjacent arrangement of the second mounting gap and the second clamping gap, the space size of the second disc body at this place is expanded, thereby avoiding the components of the product at this place, and reducing the risk of damage caused by the collision of the disc bodies with the product after being covered.
[0012] As a further improvement of the above technical solution, the first disc body is provided with a first blocking strip on both sides in the left-right direction, and a first limiting space extending in the left-right direction is formed between the two first blocking strips. The first blocking strip above the product blocks the components on the product, thereby limiting the left-right movement of the product when it is placed alone in the first disc body, improving the stability of the product in the first disc body. At the same time, the stably placed product can facilitate the closure of the second disc body and the first disc body, reducing the obstruction when connecting the two.
[0013] As a further improvement of the above technical solution, the first blocking strip is spaced apart from the first bearing part. By this scheme, the components on the product are avoided, reducing damage to the components of the product.
[0014] As a further improvement of the above technical solution, the first blocking strip and the first clamping part are spaced apart. By this scheme, the components on the product are avoided, reducing damage to the components of the product.
[0015] As a further improvement of the above technical solution, the second disc body is provided with a second blocking strip on both sides in the left-right direction, and a second limiting space extending in the left-right direction is formed between the two second blocking strips. When the product moves in the second disc body, the end of the product itself will abut against the second blocking strip. By the second blocking strip, the movement of the product itself in the left-right direction in the second disc body is limited, improving the stability of the product in the second disc body, thereby helping to reduce the extrusion damage to the offset product when the first disc body is closed onto the second disc body.
[0016] As a further improvement of the above technical solution, the two first blocking strips are located in the second limiting space, and there is a gap between the first blocking strip and the end of the second limiting space close to the first blocking strip. By this scheme, the first blocking strip and the second blocking strip limit different parts of the product in the left-right direction, so that when the first disc body and the second disc body are closed, the two blocking strips can jointly act on the product to limit it.
[0017] As a further improvement of the above technical solution, the second disc body is provided with at least one pair of third clamping parts, and a third clamping gap is formed between the two third clamping parts. Because the product is mostly placed in the second disc body, at this time, the product is limited from three points by the second installation gap, the second clamping gap and the third clamping gap, further reducing the possibility of bending of the product in the second disc body, and protecting the integrity of the product. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the description of the embodiments will be briefly described in the following. Obviously, the described drawings are only some of the embodiments of the present application, not all the embodiments, and the person skilled in the art can also obtain other design schemes and drawings according to these drawings without creative labor.
[0019] Figure 1 is a structure schematic view when the first disc body and the second disc body of the tray in the present application are split;
[0020] Figure 2 is a top view before the tray in the present application is turned over;
[0021] Figure 3 is a sectional view along the top-down view angle before the tray in the present application is turned over;
[0022] Figure 4 is a partial sectional view of the tray in the present application along Figure 2 the A-A view angle;
[0023] Figure 5 is a partial sectional view of the tray in the present application along the B-B view angle after the tray is turned over;
[0024] Figure 6 Figure 2 is a partial sectional view of the tray in the present application along the C-C view angle after the tray is turned over;
[0025] Figure 7 Figure 2
[0026] Reference signs
[0027] 1, product; 2, first disc body; 21, first bearing part; 201, first installation gap; 22, first clamping part; 202, first clamping gap; 23, first blocking strip; 3, second disc body; 31, second bearing part; 301, second installation gap; 32, second clamping part; 302, second clamping gap; 33, second blocking strip; 34, third clamping part; 304, third clamping gap. DETAILED DESCRIPTION
[0028] The embodiments of the present application will be described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.
[0029] In the description of the utility model, if the direction description, for example, the direction or positional relation indicated by up, down, front, back, left, right and the like based on the drawing shown is understood, it is only for the convenience of describing the utility model and simplifying the description, and it does not indicate or imply that the device or element indicated must have a specific direction, a specific direction structure and operation, therefore it can not be understood as the limitation of the utility model.
[0030] In the description of the utility model, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, more than and the like are understood as not including the number, above, below, within and the like are understood as including the number.If the first, second is described, it is only used for distinguishing technical features for the purpose, and can not be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0031] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection and the like should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.
[0032] The tray provided by the application can be applied to a strip-shaped product 1, in the embodiment, the product 1 is a camera module, the camera module is in a strip shape, and three protruding components are arranged on the upper surface of the camera module, when detecting the product 1, the existing factory must use a colorless and highly transparent product 1 tray to pass the appearance inspection machine to determine whether the product 1 is qualified, but when delivering the product 1, the customer has different regulations on the color and material of the product 1 tray, therefore, it is necessary to transfer the product 1 that has passed the appearance inspection to a delivery tray, but the existing tray transfer work is basically manually transferred from the original tray to the delivery tray one by one, which is too wasteful in manpower and material resources, and in the transfer process, the product 1 may be contaminated, the yield of the product 1 is reduced, and the rework cost is increased.
[0033] Referring to Figures 1-7 The tray provided by the application comprises:
[0034] Referring to Figure 1 , Figure 2 and Figure 3 , the first disc body 2 comprises at least one first main body part, at least one pair of first bearing parts 21 is arranged on the first main body part, and the two first bearing parts 21 are arranged in a front-rear direction;
[0035] The second disc body 3 comprises at least one second main body part, at least one pair of second bearing parts 31 are arranged on the second main body part, and the two second bearing parts 31 are arranged in the front-rear direction at intervals. The first bearing part 21 and the second bearing part 31 correspond to each other and are parallel in the left-right direction. The first mounting gap 201 and the second mounting gap 301 both extend in the left-right direction. The first disc body 2 is detachably combined with the second disc body 3. The first bearing part 21 and the corresponding second bearing part 31 are arranged at intervals in the left-right direction. The first mounting gap 201 is connected to the second mounting gap 301.
[0036] It can be understood that, in normal use of the tray, the product 1 is directly placed into the second gap of the second disc body 3, the product 1 is clamped by the second gap, and the product 1 is stably placed on the second disc body 3. At this time, the second disc body 3 bears the product 1. Then, the first disc body 2 is combined with the second disc body 3, so as to protect the inside of the tray. At this time, the first mounting gap 201 and the second mounting gap 301 clamp the product 1 at the same time, and the movement of the product 1 in the front-rear direction is limited. When the product 1 needs to be transferred, the tray is directly turned over, the first disc body 2 bears the product 1, then the worker separates the second disc body 3 from the first disc body 2. At this time, the first mounting gap 201 still limits the product 1 in the front-rear direction. Then, a new second disc body 3 with a specific color is taken out and directly combined with the original first disc body 2. At this time, the second mounting gap 301 of the new second disc body 3 is connected to the first mounting gap 201 of the original first disc body 2, and the product 1 is clamped. The worker turns over the tray again, and places the new second disc body 3 at the bottom, so as to complete the replacement of the second disc body 3. When the product 1 is delivered, the new second disc body 3 is directly used for delivery.
[0037] The scheme can realize the replacement of the second disc body 3 through the first disc body 2 which can fix the product 1, directly complete the transfer of the product 1 on different disc bodies, and reduce the workload of the worker who takes the product 1 from the second disc body 3 one by one. Moreover, before and after turning over, because the bottom bearing object changes, the posture of the product 1 in the first disc body 2 and the second disc body 3 is different, and the worker can more conveniently identify different disc bodies.
[0038] Specifically, referring to Figure 6 and Figure 7 In the embodiment, the length of the first mounting gap 201 and the second mounting gap 301 in the front-rear direction is 1 mm larger than the width of the product 1. A certain allowance is left, so that the product 1 can move in the first mounting gap 201 and the second mounting gap 301, and then smoothly fall from the second disc body 3 to the first disc body 2.
[0039] Referring to Figure 6 and Figure 7In some embodiments, the first main body part is provided with a plurality of pairs of first bearing parts 21 arranged in the front-rear direction, and a first mounting gap 201 is formed between adjacent two first bearing parts 21; the second main body part is provided with a plurality of pairs of second bearing parts 31 arranged in the front-rear direction, and a second mounting gap 301 is formed between adjacent two second bearing parts 31,
[0040] In some embodiments, the first main body part and the second main body part can be provided in plurality, and the plurality of first main body parts or the plurality of second main body parts can be arranged in the front-rear direction or the left-right direction, the first disc body 2 is provided with a first peripheral part outside the first main body part in the circumferential direction, and the second disc body 3 is provided with a second peripheral part outside the second main body part in the circumferential direction, when the first disc body 2 is covered on the second disc body 3, the first peripheral part and the second peripheral part abut to connect the first disc body 2 and the second disc body 3.
[0041] Referring to Figure 1 and Figure 4 , the first main body part is provided with at least one pair of first clamping parts 22, in this embodiment, the first main body part is arranged in plurality in the front-rear direction, and a first clamping gap 202 extending in the left-right direction is formed between adjacent two first clamping parts 22, the first clamping gap 202 and the first mounting gap 201 correspond one by one, the first clamping gap 202 is parallel and connected to the corresponding first mounting gap 201, in the transfer process, the product 1 is limited by the two points of the first clamping gap 202 and the first mounting gap 201, the possibility of bending damage of the product 1 in the first disc body 2 is reduced, the safety factor of the product 1 in the first disc body 2 is improved, and the protection film on the product 1 can be avoided between the separated first bearing part 21 and the first clamping part 22.
[0042] Referring to Figure 1 and Figure 4 , the second main body part is provided with at least one pair of second clamping parts 32, in this embodiment, the second main body part is arranged in plurality in the front-rear direction, and a second clamping gap 302 extending in the left-right direction is formed between adjacent two second clamping parts 32, the second clamping gap 302 and the second mounting gap 301 correspond one by one, the second clamping gap 302 is parallel and connected to the corresponding second mounting gap 301, the product 1 is limited by the two points of the second clamping gap 302 and the second mounting gap 301, the possibility of bending damage of the strip-shaped product 1 in the second disc body 3 is reduced, the safety factor of the product 1 in the second disc body 3 is improved, and the protection film on the product 1 can be avoided between the separated second bearing part 31 and the second clamping part 32.
[0043] Referring to Figure 3, a first mounting gap 201, a second mounting gap 301, a second clamping gap 302 and a first clamping gap 202 on the same straight line in the left-right direction are sequentially communicated in the left-right direction, and the product 1 is avoided through the sequentially communicated multiple gaps, thereby reducing the risk of damage caused by the collision of the product 1 when the first disc body 2 is covered on the second disc body 3.
[0044] With reference to Figure 1 and Figure 4 , the first body part is provided with a first blocking strip 23 on both sides in the left-right direction, the first blocking strip 23 extends in the front-rear direction, and a first limiting space extending in the left-right direction is formed between the two first blocking strips 23. In this embodiment, the length of the first limiting space in the left-right direction is 2mm longer than the length between the two outermost components on both ends of the product 1. When the product 1 shakes on the first body part, the component on one side of the product 1 and located at the outermost side will abut against the first blocking strip 23 on that side, and the first bearing part 21 will jointly limit the movement of the product 1 in the first body part.
[0045] With reference to Figure 4 and Figure 5 , the first bearing part 21 and the first clamping part 22 are both located in the first limiting space, the first bearing part 21 is spaced apart from one of the first blocking strips 23, and the first clamping part 22 is spaced apart from the other first blocking strip 23. At this time, two components on the surface of the product 1 are respectively located between the first bearing part 21 and one of the first blocking strips 23 and between the first clamping part 22 and the other first blocking strip 23, which can achieve the avoidance of the surface components of the product 1.
[0046] With reference to Figure 1 and Figure 4 , the second body part is provided with a second blocking strip 33 on both sides in the left-right direction, and a second limiting space extending in the left-right direction is formed between the two second blocking strips 33. The end of the product 1 can abut against the second blocking strip 33. In this embodiment, the length of the second limiting space in the left-right direction is 2mm longer than the length of the product 1.
[0047] Further as a preferred embodiment, with reference to Figure 4 and Figure 5 , the two first blocking strips 23 are both located in the second limiting space, and there is a gap between the first blocking strip 23 and the end of the second limiting space close to the first blocking strip 23. Specifically, the length of the gap between the first blocking strip 23 and the end of the second limiting space close to the first blocking strip 23 is the distance from the outermost component of the product 1 to the end of the product 1 on that side.
[0048] It is worth noting that because the width of the product 1 is small, the first disc body 2 and the second disc body 3 can avoid each other in the front-rear direction (i.e. the width direction of the product 1) and the length of the product 1 is less, and the first bearing part 21 and the second bearing part 31 are generally arranged in the left-right direction, and when the first disc body 2 is covered on the second disc body 3, the first disc body 2 and the second disc body 3 cannot overlap the limiting mechanism (i.e. the first blocking strip 23 and the second blocking strip 33) of the product 1 in the length direction (i.e. the left-right direction in the present application), otherwise interference will occur, so that only one limiting mechanism is effective, therefore, in the present application, the first blocking strip 23 and the second blocking strip 33 are arranged to avoid each other, so that after the tray is turned over, the first blocking strip 23 on the first disc body 2 limits the components on the product 1, thereby realizing the fixation of the product 1 without interference with the second blocking strip 33.
[0049] With reference to Figure 1 and Figure 3 , the second disc body 3 is provided with at least one pair of third clamping parts 34, in the embodiment, the second disc body 3 is arranged in multiple pairs of third clamping parts 34 along the front-rear direction, and a third clamping gap 304 is formed between adjacent two third clamping parts 34, and further as a preferred embodiment, the third clamping part 34 and the second blocking strip 33 on one side are integrally formed, and the product 1 is limited from three points through the second mounting gap 301, the second clamping gap 302 and the third clamping gap 304, further reducing the possibility of bending of the product 1 in the second disc body 3, and protecting the integrity of the product 1.
[0050] The preferred embodiments of the present application are described above, but the present application is not limited to the described embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present application, and these equivalent modifications or substitutions are all included in the scope defined by the claims of the present application.
Claims
1. A tray, characterized in that, include: The first disc body (2) is provided with at least one pair of first support parts (21), and a first installation gap (201) is formed between the two first support parts (21); The second disc body (3) is provided with at least one pair of second support parts (31), and a second mounting gap (301) is formed between the two second support parts (31). The first mounting gap (201) and the second mounting gap (301) both extend in the left and right direction. The first disc body (2) can be detachably covered by the second disc body (3). The first support part (21) and the second support part (31) are spaced apart in the left and right direction. The first mounting gap (201) communicates with the second mounting gap (301).
2. A pallet according to claim 1, characterized in that, The first disc body (2) is also provided with at least one pair of first clamping parts (22), and a first clamping gap (202) extending in the left-right direction is formed between the two first clamping parts (22), and the first clamping gap (202) is connected to the first mounting gap (201).
3. A pallet according to claim 2, characterized in that, The second disc body (3) is also provided with at least one pair of second clamping parts (32), and a second clamping gap (302) extending in the left-right direction is formed between the two second clamping parts (32), and the second clamping gap (302) is connected to the second mounting gap (301).
4. A pallet according to claim 3, characterized in that, The first mounting gap (201), the second mounting gap (301), the second clamping gap (302) and the first clamping gap (202) are connected sequentially in the left and right directions.
5. A pallet according to claim 2, characterized in that, The first disc body (2) is provided with first baffles (23) on both sides in the left and right directions, and a first limiting space extending in the left and right directions is formed between the two first baffles (23).
6. A pallet according to claim 5, characterized in that, The first stop bar (23) is spaced apart from the first support part (21).
7. A tray according to claim 5, characterized in that, The first stop bar (23) and the first clamping part (22) are spaced apart.
8. A pallet according to claim 5, characterized in that, The second disc body (3) is provided with second baffles (33) on both sides in the left and right directions, and a second limiting space extending in the left and right directions is formed between the two second baffles (33).
9. A tray according to claim 8, characterized in that, Both of the first stop bars (23) are located within the second limiting space, and there is a gap between the first stop bar (23) and the end of the second limiting space near the first stop bar (23).
10. A tray according to claim 7, characterized in that, The second disc body (3) is provided with at least one pair of third clamping parts (34), and a third clamping gap (304) is formed between the two third clamping parts (34).