Tear-proof protection detection device for belt conveyor

By installing a belt conveyor tear protection device with a laser rangefinder and an audible and visual alarm, the problem of untimely tear detection in belt conveyors has been solved, and the safe and stable operation of belt conveyors has been achieved.

CN224014694UActive Publication Date: 2026-03-20SDIC QINZHOU PORT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

There is a risk of belt detachment or misalignment during the transportation process of belt conveyors, which can lead to tearing. Existing technology makes it difficult to detect and prevent the tear from spreading in a timely manner.

Method used

Two sets of laser rangefinders and audible and visual alarms are installed on the top crossbar of the support frame on the belt conveyor. The laser rangefinders detect changes in the belt position and interlock to stop the belt conveyor. The guide rollers prevent the belt from detaching or shifting, and the audible and visual alarms alert the operators.

Benefits of technology

It enables timely detection of belt tears and prevents tears from spreading, improving detection accuracy and ease of operation, and has good market application prospects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of belt conveyors, and particularly relates to a belt conveyor anti-tear protection detection device, which comprises a support frame, a belt conveyor, a belt conveyor, a belt conveyor, a belt conveyor, a belt conveyor and a belt conveyor, the laser distance measuring sensor is arranged on a top cross rod of the supporting frame, and the irradiation direction of the laser distance measuring sensor vertically faces the surface of the belt downwards; and the audible and visual alarm is mounted on a top cross rod of the support frame. Whether the belt is torn or not can be detected and fed back in time, tearing is prevented from being further expanded, and the belt tearing detection device has good market application prospects.
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Description

Technical Field

[0001] This utility model belongs to the field of belt conveyor technology, specifically relating to a belt conveyor tear protection detection device. Background Technology

[0002] Belt conveyors, also known as belt conveyors, are a type of continuous conveying equipment widely used in industrial production. They transport materials through the continuous movement of a conveyor belt, offering advantages such as long transport distances, large transport capacity, simple structure, stable operation, and ease of operation. The working principle of a belt conveyor involves a motor driving a rotating drive drum. The friction between the drive drum and the conveyor belt drives the belt's movement. Materials placed on the conveyor belt are transported to their designated positions as it moves. During operation, idler rollers support the conveyor belt, a tensioning device adjusts the belt tension, and a cleaning device removes residual material from the belt surface, ensuring stable operation of the belt conveyor.

[0003] However, during the transportation process, the conveyor belt of a belt conveyor may sometimes detach or shift, posing a risk of belt tearing. Therefore, this application provides a belt conveyor tear prevention and detection device that detects whether the belt is torn and provides timely feedback to prevent further tearing.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a belt conveyor anti-tear protection detection device to detect whether the belt is torn and provide timely feedback to prevent the tear from spreading further.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A belt conveyor tear protection detection device includes:

[0008] The support frame has an n-shaped structure, and the gap between the vertical bars on both sides allows the belt to pass through;

[0009] A laser rangefinder sensor is mounted on the top crossbar of the support frame, with its illumination direction vertically downward toward the belt surface;

[0010] An audible and visual alarm is installed on the top crossbar of the support frame.

[0011] Preferably, one guide roller is provided on the inner side of each of the two vertical rods of the support frame, and the height of the guide roller corresponds to the height of the side of the belt.

[0012] As preferred, the laser ranging sensors are symmetrically arranged 2 on the top crossbar of the support frame.

[0013] As preferred, the acousto-optic alarm is located between the two laser ranging sensors.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] (1) the belt conveyor anti-tearing protection detection device of the utility model, through install two sets of laser ranging sensors on the top crossbar of the support frame, can detect the position change of the belt when the belt tears, and interlock with the belt shutdown signal, and further prevent the belt tear from further expanding.

[0016] (2) the belt conveyor anti-tearing protection detection device of the utility model, when the belt tear triggers the belt conveyor shutdown, can trigger the acousto-optic alarm simultaneously, reminding the operator to handle in time.

[0017] (3) the belt conveyor anti-tearing protection detection device of the utility model, 1 baffle roll is arranged in each of the inside of the vertical pole of the support frame, can prevent the belt from separating or deviating, and plays the role of protection device. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is the external schematic diagram of the utility model;

[0019] MAIN REFERENCE MARK EXPLANATION:

[0020] 1, support frame;2, belt;3, laser ranging sensor one;4, laser ranging sensor two;5, acousto-optic alarm;6, baffle roll. DETAILED DESCRIPTION

[0021] The technical scheme of the utility model patent will be described below clearly and completely, obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the skilled in the art without making creative labor belong to the scope of the utility model protection.

[0022] In the description of the utility model, it is necessary to explain that, if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as a limitation on the utility model.

[0023] In the description of the utility model, it is necessary to explain that, unless there are definite provisions and limitations, if the terms such as " install " " connect " " connection " appear, it should be understood in a broad sense, for example, it can be fixedly connected, can be detachably connected, or integrally connected;It can be mechanically connected, or electrically connected;It can be directly connected, or indirectly connected through an intermediate medium, and it can be the connection between two elements inside.For the person skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0024] Refer to the attached Figure 1 A belt conveyor anti-tearing protection detection device, comprising:

[0025] Support frame 1 is an n-shaped structure, and the interval between the two vertical rods on the two sides is provided for the belt 2 to pass through;

[0026] Laser ranging sensor, including laser ranging sensor one 3 and laser ranging sensor two 4;Two laser ranging sensors are symmetrically arranged on the top crossbar of support frame 1, and the irradiation direction is vertically downward towards the surface of belt 2;

[0027] Acousto-optic alarm, installed on the top crossbar of support frame 1, located between laser ranging sensor one 3 and laser ranging sensor two 4.

[0028] In this embodiment, the belt conveyor anti-tearing protection detection device is installed at a suitable position of the material outlet of the belt conveyor material cylinder, and one blocking roller 6 is installed on the inner side of the vertical rod of the support frame 1, and the height of the blocking roller 6 corresponds to the height of the side surface of the belt 2, which can prevent the belt 2 from detaching or deviating, and also can play the role of protection device.

[0029] In practical application, when the belt 2 is torn, it will shrink to the middle, and by installing two sets of laser ranging sensors on the top of the support frame 1, the distance position of the belt 2 can be detected when the belt 2 is torn;At this time, the action signal of the laser ranging sensor is triggered, and the action signal is interlocked with the belt conveyor shutdown signal, so as to prevent the belt 2 from tearing further.

[0030] The utility model discloses a belt conveyor anti-tearing protection detection device, which has the characteristics of double detection, high signal recognition rate, simple installation, convenient and durable, is very practical, and has good market application prospect.

[0031] The foregoing description of specific exemplary embodiments of the present application is intended to be illustrative only and is not intended to limit the application to the precise forms disclosed. Many modifications and variations are possible in light of the above teachings without departing from the spirit or essential characteristics of the application. The exemplary embodiments were chosen and described in order to explain the principles of the application and its practical application and to allow others skilled in the art to understand the application for various exemplary embodiments with various modifications being applicable. The scope of the application is intended to be defined by the claims and their equivalents.

Claims

1. A belt conveyor tear protection detection device, characterized in that, include: The support frame has an n-shaped structure, and the gap between the vertical bars on both sides allows the belt to pass through; A laser rangefinder sensor is mounted on the top crossbar of the support frame, with its illumination direction vertically downward toward the belt surface; An audible and visual alarm is installed on the top crossbar of the support frame.

2. The belt conveyor tear protection detection device according to claim 1, characterized in that, One guide roller is installed on the inner side of each of the two vertical rods of the support frame, and the height of the guide roller corresponds to the height of the side of the belt.

3. The belt conveyor tear protection detection device according to claim 1, characterized in that, Two laser rangefinders are symmetrically arranged on the top crossbar of the support frame.

4. The belt conveyor tear protection detection device according to claim 3, characterized in that, The audible and visual alarm is located between the two laser ranging sensors.