Anti-blocking device of unloading rubber belt conveying equipment

By installing sensing and material-pulling mechanisms on the unloading belt conveyor, automatic detection and unblocking of blockages are achieved, solving the problem of blockage in the unloading trolley and improving the reliability and safety of the equipment.

CN224014696UActive Publication Date: 2026-03-20GANGCHENG GRP LIANGSHAN RUIHAI IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The unloading trolley frequently gets clogged on the unloading belt conveyor, causing materials to accumulate for a long time, damaging the belt conveyor, and affecting production and safety.

Method used

Design an anti-blocking device that includes a sensing mechanism and a material-pushing mechanism. The sensing mechanism detects blockages through a proximity switch and controls the belt conveyor to stop. The material-pushing mechanism uses a shovel to push the blocked material in the direction of incoming material to clear the blockage.

Benefits of technology

This effectively avoids prolonged contact and friction between the belt conveyor and the clogging material, reducing production and safety risks and improving automated unblocking capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-blocking device of unloading rubber belt conveying equipment, which comprises an induction mechanism and a material shifting mechanism, the induction mechanism is arranged on the top of a frame of a rubber belt conveyor close to a material removing direction, the induction mechanism is electrically connected with a conveying motor of the rubber belt conveyor, and the conveying motor is electrically connected with the material shifting mechanism. The material stirring mechanism is installed on a machine frame, close to the material incoming direction, of the rubber belt conveyor, and a stirring shovel of the material stirring mechanism extends to the position, close to the middle of the rubber belt conveyor, above the rubber belt conveyor and stirs blocked materials to the material incoming direction. The sensing mechanism is arranged to enable the rubber belt conveyor to stop when sensing that no material is conveyed, the situation that the rubber belt conveyor is damaged in a large area due to long-time contact friction between the rubber belt conveyor and blocked materials at the discharging opening is avoided, and the blocked materials are poked backwards to be dredged through the material poking mechanism. Long-time accumulation of the materials is avoided, and the serious influence on production and safety caused by accumulation of the materials at the blanking port is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to adhesive tape conveyor technical field especially is related to a kind of unloading adhesive tape conveyor equipment anti-blocking device. BACKGROUND

[0002] In raw material conveying system, material is dropped into adhesive tape conveyor by unloading trolley, and is conveyed to next process by adhesive tape conveyor. Due to the diversity of material properties and the complexity in the conveying process, the problem of unloading trolley leakage blockage occurs frequently. Once blockage occurs, the material is blocked at the material drop port of the unloading trolley. The material accumulated at the material drop port contacts with the adhesive tape conveyor. If it cannot be interrupted in time, the adhesive tape conveyor will be damaged in a large area under the condition of normal work, which will have a serious impact on production and safety. SUMMARY

[0003] The utility model aims at providing a kind of unloading adhesive tape conveyor equipment anti-blocking device to solve the above technical problems.

[0004] The utility model provides a kind of unloading adhesive tape conveyor equipment anti-blocking device, including induction mechanism and material stirring mechanism, the induction mechanism is installed in the rack top of adhesive tape conveyor close to material removal direction, the induction mechanism is electrically connected with the conveying motor of the adhesive tape conveyor, the material stirring mechanism is installed on the rack of the adhesive tape conveyor close to material direction, the material stirring mechanism is extended to the middle position of the adhesive tape conveyor above close to the adhesive tape conveyor and stirs blocked material to material direction.

[0005] Further, the induction mechanism includes a proximity switch, which is horizontally arranged on the rack of the adhesive tape conveyor, and the proximity switch is electrically connected with the conveying motor.

[0006] Further, the proximity switch is installed on the rack of the adhesive tape conveyor through a mounting bracket.

[0007] Further, the induction mechanism further includes support rods symmetrically installed on the rack of the adhesive tape conveyor, two support rods are provided with a rotating rod rotatably connected thereon, the rotating rod is provided with a baffle vertically arranged at a position close to the adhesive tape conveyor, and the rotating rod is provided with an induction block at a position close to the proximity switch, and the lower end of the induction block is in action with the proximity switch.

[0008] Further, the top end of the support rod is provided with a support groove, and the rotating rod is rotatably connected with the support groove.

[0009] Further, a scraping rod is arranged between the induction mechanism and the material stirring mechanism and is horizontally arranged on the adhesive tape conveyor.

[0010] Further, the number of the material stirring mechanism is two, and the two material stirring mechanisms are symmetrically arranged on the rack of the belt conveyor.

[0011] Further, the material stirring mechanism comprises a shell, a window corresponding to the stirring shovel is formed in the shell close to the side wall of the belt conveyor, a crank connected with the stirring shovel in rotation is arranged in the shell, and a driving motor is connected with the crank.

[0012] Further, the crank is composed of two crank arms arranged oppositely and a crank pin connected between the two crank arms, one end of the stirring shovel in the shell is connected with the crank pin in rotation through a rotating sleeve, the upper crank arm is connected with the shell in rotation, and the lower crank arm is connected with the driving motor.

[0013] Further, a driven gear coaxially arranged is mounted on the lower crank arm, a driving gear is arranged at the output end of the driving motor, and the driving gear and the driven gear are connected in engagement through a transmission belt.

[0014] The inductive mechanism electrically connected with the conveying motor of the belt conveyor is arranged, the belt conveyor is stopped when no material is conveyed, the long-time contact and friction between the belt conveyor and the blocking material in the material falling port are avoided, the blocked material is pushed backward by the material stirring mechanism to dredge the blocked material, the long-time accumulation of the material is avoided, and the serious influence of the material accumulation in the material falling port on production and safety is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the specific embodiments of the present application or the technical scheme in the prior art, the drawings needed to be used in the specific embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0016] Figure 1 It is a structural schematic view of the present application;

[0017] Figure 2 It is a side view of the internal structure of the material stirring mechanism of the present application;

[0018] Figure 3 It is a top view of the internal structure of the material stirring mechanism of the present application;

[0019] Figure 4 It is a stirring shovel movement schematic view of the present application;

[0020] Explanation of reference numerals in the attached figures:

[0021] In the diagram: 1-Belt conveyor, 11-Frame, 12-Conveyor motor, 21-Support rod, 22-Support groove, 23-Rotating rod, 24-Baffle, 25-Induction block, 26-Proximity switch, 27-Mounting bracket, 3-Scraper rod, 41-Housing, 42-Window, 43-Crank, 44-Rotating sleeve, 45-Driven gear, 46-Rotating seat, 5-Shovel, 51-Connecting rod, 52-Shovel head, 6-Drive motor, 61-Drive gear, 62-Transmission belt, 7-Rotation path; Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Example 1

[0026] like Figures 1-4 As shown:

[0027] The discharging belt conveyor equipment anti-blocking device comprises an induction mechanism and a shoveling mechanism. The induction mechanism is installed on the top of the rack 11 of the belt conveyor 1 close to the discharging direction, and is electrically connected with the conveying motor 12 of the belt conveyor 1. The shoveling mechanism is installed on the rack 11 of the belt conveyor 1 close to the feeding direction, and the shoveling shovel 5 of the shoveling mechanism extends to the position above the belt conveyor 1 close to the middle of the belt conveyor 1 and shovels the blocked material to the feeding direction.

[0028] The induction mechanism comprises support rods 21 symmetrically installed on the rack 11 of the belt conveyor 1. Rotating rods 23 are arranged on the two support rods 21 in a rotating mode. The bottom of the rotating rod 23 is provided with a vertical baffle 24 close to the position of the belt conveyor 1. The one end of the rotating rod 23 is provided with an induction block 25.

[0029] The top end of the support rod 21 is provided with a support groove 22. The rotating rod 23 is arranged on the support groove 22 and is connected with the support groove 22 in a rotating mode.

[0030] The induction mechanism further comprises a proximity switch 26 arranged in a horizontal mode. The proximity switch 26 is installed on the rack 11 of the belt conveyor 1 through a mounting frame 27. The proximity switch 26 is arranged close to the induction block 25 and is matched with the lower end of the induction block 25 to act.

[0031] The proximity switch 26 is electrically connected with the conveying motor 12.

[0032] In use, in the normal state, the material of the discharging trolley falls on the belt conveyor 1. The material pushes the baffle 24 in the normal conveying process. The baffle 24 drives the rotating rod 23 to rotate, and the induction block 25 rotates accordingly. When the material at the discharging opening of the discharging trolley is blocked, no material passes through the induction mechanism, the baffle 24 is not pushed by the material, and the baffle 24 returns to the vertical state, so that the rotating rod 23 rotates to drive the induction block 25 to return to the vertical state. At this time, the proximity switch 26 senses the lower end of the induction block 25, and the proximity switch 26 controls the conveying motor 12 to stop, so that the belt conveyor 1 stops running, thereby avoiding the long-time contact and friction between the belt conveyor 1 and the blocked material at the discharging opening, and preventing the large-area damage of the belt conveyor 1.

[0033] A scraping rod 3 is arranged between the induction mechanism and the shoveling mechanism and is arranged on the belt conveyor in a cross mode.

[0034] The number of the shoveling mechanism is two. The two shoveling mechanisms are symmetrically arranged on the rack 11 of the belt conveyor 1.

[0035] The poking mechanism comprises a housing 41, three windows 42 corresponding to the poking shovel 5 are arranged on the side wall of the housing 41, a crank 43 is arranged in the housing 41 and connected with the poking shovel 5, and the driving motor 6 is connected with the lower crank arm.

[0036] The crank 43 comprises two crank arms arranged oppositely and a crank pin connected between the two crank arms, one end of the poking shovel 5 in the housing 41 is connected with the crank pin through a rotating sleeve 44, the upper crank arm is connected with the housing 41, and the lower crank arm is connected with the driving motor 6.

[0037] The lower crank arm is provided with a driven gear 45 arranged coaxially, the output end of the driving motor 6 is provided with a driving gear 61, and the driving gear 61 is connected with the driven gear 45 through a transmission belt 62.

[0038] The poking shovel 5 comprises a connecting rod 51 and a shovel head 52, the outer end of the connecting rod 51 is connected with the shovel head 52, the inner end of the connecting rod 51 is connected with the rotating sleeve 44, and the shovel head 52 is used for poking the blocked material to move to the incoming material direction.

[0039] As shown in Figure 4 the figure, the crank pin is in the initial state at point A, when the driving motor 6 starts to drive the driving gear 61 to rotate, the driving gear 61 drives the driven gear 45 to rotate through the transmission belt 62, and then the driven gear 45 drives the crank pin of the crank 43 to rotate counterclockwise.

[0040] When the crank pin of the crank 43 rotates from point A to point B, the poking shovel 5 extends outward, and the shovel head 52 starts to insert into the blocked material.

[0041] When the crank pin of the crank 43 rotates from point B to point C, the poking shovel 5 continues to extend outward, the shovel head 52 continues to insert into the blocked material, and the poking shovel 5 pokes the material to move to the incoming material direction to dredge the blocked material.

[0042] When the crank pin of the crank 43 rotates from point C to point D, the shovel head 52 pokes the material and then retracts to the outgoing material direction, so as to avoid taking the material away from the belt conveyor 1.

[0043] When the crank pin of the crank 43 rotates from point D to point A, the poking shovel 5 retracts inward, and after the poking shovel 5 retracts, the poking shovel 5 is located above the rack 11 outside the housing, and in the normal working state of the belt conveyor 1, the poking shovel 5 will not block the normal conveying of the material.

[0044] Through the multiple poking of the poking shovel 5 driven by the crank 43, the blocked material is pushed flat or to the incoming material position, the blocked material is dredged, manual pushing is avoided, and the automation degree is improved.

[0045] The utility model discloses a setting with the induction mechanism of the conveying motor electric connection of adhesive tape conveyer, makes the adhesive tape conveyer shutdown when sensing no material conveying, avoids the situation that the adhesive tape conveyer is caused large area damage to happen by the long time contact friction of adhesive tape conveyer and blanking material material blockage, through setting the material stirring mechanism and stirring the blocked material backward and unblocking the blocked material, avoid long time material accumulation, reduce the serious influence of blanking material accumulation to production, safety.

[0046] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.

Claims

1. A material blocking device for a conveyor belt unloading system, characterized in that... It includes a sensing mechanism and a material-dispensing mechanism. The sensing mechanism is installed on the top of the frame of the belt conveyor near the material discharge direction and is electrically connected to the conveyor motor of the belt conveyor. The material-dispensing mechanism is installed on the frame of the belt conveyor near the material infeed direction. The dispensing shovel of the material-dispensing mechanism extends to the top of the belt conveyor near the middle position of the belt conveyor and dispenses the blocking material in the material infeed direction.

2. The anti-blocking device for the unloading belt conveyor according to claim 1, characterized in that, The sensing mechanism includes a proximity switch, which is horizontally mounted on the frame of the belt conveyor and is electrically connected to the conveyor motor.

3. The anti-blocking device for the unloading belt conveyor according to claim 2, characterized in that, The proximity switch is mounted on the frame of the belt conveyor via a mounting bracket.

4. The anti-blocking device for the unloading belt conveyor according to claim 2, characterized in that, The sensing mechanism also includes support rods symmetrically installed on the frame of the belt conveyor. Rotating rods are rotatably connected to the two support rods. A vertically arranged baffle is installed on the rotating rod near the belt conveyor. A sensing block is arranged on the rotating rod near the proximity switch. The lower end of the sensing block cooperates with the proximity switch.

5. The anti-blocking device for the unloading belt conveyor according to claim 4, characterized in that, The top end of the support rod is provided with a support groove, and the rotating rod is mounted on the support groove and rotatably connected to the support groove.

6. The anti-blocking device for the unloading belt conveyor according to claim 1, characterized in that, A scraper bar is provided across the belt conveyor between the sensing mechanism and the feeding mechanism.

7. The anti-blocking device for the unloading belt conveyor according to claim 1, characterized in that, The number of material feeding mechanisms is two, and the two material feeding mechanisms are symmetrically arranged on the frame of the belt conveyor.

8. The anti-blocking device for the unloading belt conveyor according to claim 1, characterized in that, The material feeding mechanism includes a housing, and the side wall of the housing near the belt conveyor has a window corresponding to the feeding shovel. Inside the housing is a crank that is rotatably connected to the feeding shovel, and the crank is connected to a drive motor.

9. The anti-blocking device for the unloading belt conveyor according to claim 8, characterized in that, The crank consists of two crank arms arranged opposite each other and connected by a crank pin between the two crank arms. The end of the shovel located inside the housing is rotatably connected to the crank pin via a rotating sleeve. The upper crank arm is rotatably connected to the housing, and the lower crank arm is connected to the drive motor.

10. The anti-blocking device for the unloading belt conveyor according to claim 9, characterized in that, A driven gear is mounted on the crank arm located below, and a drive gear is provided at the output end of the drive motor. The drive gear and the driven gear are connected by a transmission belt.