Material taking mechanism of microphone function detection device
The microphone function detection device utilizes an automated material handling mechanism and photoelectric switches to achieve efficient and low-cost microphone detection, solving the problems of high labor intensity and short service life in existing technologies.
Patent Information
- Application Number
- CN202521173393.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2026-03-20
- Estimated Expiration
- 2035-06-10
AI Technical Summary
The material handling mechanism of existing microphone detection devices suffers from high labor intensity, high production costs, and short service life.
The material handling mechanism of the microphone function detection device includes a frame, control panel, gantry, X-axis motion mechanism, feeding mechanism, transferring mechanism and unloading mechanism. It uses a linear module and lifting cylinder to drive the cylinder gripper for automated material handling, and uses photoelectric switch to realize the positioning sensing to avoid overtravel.
It improved the efficiency of material handling, saved production costs, and extended the service life of the mechanism.
Smart Images

Figure CN224014823U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microphone function detection technology, specifically to a material handling mechanism for a microphone function detection device. Background Technology
[0002] A microphone, also known as a microphone core, is an energy conversion device that converts sound signals into electrical signals. It is the opposite of a speaker. During the production of microphones, sensitivity testing is required. Typically, sensitivity testing is performed using an electroacoustic comprehensive tester (model HS6123) with a probe. However, the testing process requires a material handling mechanism to handle the material.
[0003] Currently, existing microphone products rely on manual operation or multiple modules to pick up materials during detection, which increases labor intensity and production costs while reducing work efficiency. Furthermore, existing material picking mechanisms are prone to overtravel during use, shortening the lifespan of the mechanism. Utility Model Content
[0004] The purpose of this utility model is to provide a material handling mechanism for a microphone function detection device, so as to solve the problems of low working efficiency and short service life of the prior art mentioned in the background.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a material handling mechanism for a microphone function detection device, comprising a frame, a control panel mounted on the surface of the frame for controlling the entire mechanism; a gantry frame fixed to the surface of the frame by bolts, and an X-axis motion mechanism mounted on the top surface of the gantry frame; a feeding mechanism, a transferring mechanism, and a discharging mechanism are sequentially mounted on the surface of the X-axis motion mechanism from left to right, the feeding mechanism, the transferring mechanism, and the discharging mechanism for feeding, transferring, and discharging products.
[0006] Preferably, the X-axis motion mechanism includes a linear module and a fixed base. The linear module is fixed to the surface of the gantry frame by screws, and the linear module is electrically connected to the control panel.
[0007] Preferably, each of the three sliding ends of the linear module is fitted with a fixing seat by four bolts.
[0008] Preferably, the feeding mechanism, the transferring mechanism, and the unloading mechanism are all composed of a lifting cylinder, a support plate, and cylinder grippers, and the lifting cylinder is fixed to the surface of the fixed base by bolts.
[0009] Preferably, a support plate is installed at the output end of the fixed base, and the support plate is electrically connected to the control panel. A cylinder gripper is installed at the bottom of the support plate. The cylinder gripper is used for clamping the product, and the cylinder gripper is electrically connected to the control panel.
[0010] Preferably, a photoelectric switch is also installed on the upper surface of the housing of the lifting cylinder, and a sensing block is fixed on the sliding end of the lifting cylinder by a support block. The sensing block cooperates with the photoelectric switch to limit the movement of the lifting cylinder when it moves down.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: When the material handling mechanism of the microphone function detection device is implemented, the lifting cylinder in the feeding mechanism, transferring mechanism and unloading mechanism drives the cylinder gripper to descend to the product for gripping; then, the linear module drives the fixed seat to move laterally. When the fixed seat moves, it moves the products gripped by the feeding mechanism, transferring mechanism and unloading mechanism to the next work station. Finally, the lifting cylinder drives the cylinder gripper to descend, and finally the cylinder gripper relaxes and returns to its position, entering the next cycle. This utility model realizes the material handling of the product in three different processes with one module, which solves the problem of the prior art that requires multiple modules to realize material handling in multi-workstation material handling, improves the work efficiency of material handling, and saves production costs. At the same time, this utility model realizes the positioning sensing work during movement by setting the sensing block and photoelectric switch, avoiding overtravel phenomenon and extending the service life of the mechanism. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0013] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0014] Figure 3 This is a schematic diagram of the separated structure of this utility model;
[0015] Figure 4 This is a three-dimensional exploded structural diagram of the present invention.
[0016] In the diagram: 1. Frame; 11. Control panel; 2. Gantry; 3. X-axis motion mechanism; 31. Linear module; 32. Fixed base; 4. Loading mechanism; 5. Transfer mechanism; 6. Unloading mechanism; 7. Lifting cylinder; 71. Induction block; 72. Photoelectric switch; 8. Support plate; 9. Cylinder gripper. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0018] The structure of the feeding mechanism of the microphone function detection device provided by this utility model is as follows: Figure 1 as well as Figure 2 As shown, the device includes a frame 1, on the surface of which a control panel 11 is mounted. The control panel 11 is used for controlling the entire mechanism. A gantry frame 2 is fixed to the surface of the frame 1 by bolts, and an X-axis motion mechanism 3 is mounted on the top surface of the gantry frame 2. The X-axis motion mechanism 3 includes a linear module 31 and a fixed base 32. The linear module 31 is fixed to the surface of the gantry frame 2 by screws and is electrically connected to the control panel 11. Fixed bases 32 are mounted on the three sliding ends of the linear module 31 by four bolts. From left to right, a loading mechanism 4, a transferring mechanism 5, and a unloading mechanism 6 are mounted on the surface of the X-axis motion mechanism 3. The loading mechanism 4, the transferring mechanism 5, and the unloading mechanism 6 are used for loading, transferring, and unloading products.
[0019] During implementation, the linear module 31 drives the fixed base 32 to move laterally. When the fixed base 32 moves, it will move the products picked up by the feeding mechanism 4, the transferring mechanism 5 and the unloading mechanism 6 to the next station.
[0020] Furthermore, such as Figure 3 as well as Figure 4As shown, the feeding mechanism 4, the transferring mechanism 5, and the unloading mechanism 6 are all composed of a lifting cylinder 7, a support plate 8, and a cylinder gripper 9. The lifting cylinder 7 is fixed to the surface of the fixed base 32 by bolts. The output end of the fixed base 32 is equipped with a support plate 8, and the support plate 8 is electrically connected to the control panel 11. The bottom of the support plate 8 is equipped with a cylinder gripper 9, which is used for clamping the product. The cylinder gripper 9 is also electrically connected to the control panel 11. A photoelectric switch 72 is also installed on the upper surface of the housing of the lifting cylinder 7. A sensing block 71 is fixed on the sliding end of the lifting cylinder 7 by a support block. The sensing block 71 and the photoelectric switch 72 are used for limiting the movement of the lifting cylinder 7 when it moves down.
[0021] During implementation, the cylinder grippers 9 in the feeding mechanism 4, the transferring mechanism 5, and the unloading mechanism 6 respectively grip the product to be fed, the product to be moved, and the product to be unloaded. After gripping, the lifting cylinder 7 drives the cylinder grippers 9 to reset. The up and down movement of the lifting cylinder 7 is limited by the cooperation of the sensing block 71 and the photoelectric switch 72.
[0022] This invention enables the material handling and transportation of products in three different processes through a single module, solving the problem that existing technologies require multiple modules for material handling at multiple workstations, thus improving work efficiency and saving production costs. Furthermore, by incorporating a sensing block 71 and a photoelectric switch 72, this invention achieves position sensing during movement, avoiding overtravel and extending the service life of the mechanism.
[0023] Working principle: When in use, the product is first loaded by the feeding mechanism 4, the transferring mechanism 5 transfers the inspected product after loading, and the unloading mechanism 6 unloads the product after inspection.
[0024] Specifically, the lifting cylinder 7 in the feeding mechanism 4, the transferring mechanism 5, and the unloading mechanism 6, connected by the support plate 8, drives the cylinder gripper 9 to descend to the product position. The cylinder grippers 9 in the feeding mechanism 4, the transferring mechanism 5, and the unloading mechanism 6 respectively grip the product to be fed, the product to be moved, and the product to be unloaded. After gripping, the lifting cylinder 7 drives the cylinder gripper 9 to reset. The up and down movement of the lifting cylinder 7 is limited by the cooperation of the sensing block 71 and the photoelectric switch 72.
[0025] Next, the linear module 31 drives the fixed base 32 to move horizontally. When the fixed base 32 moves, it will move the products gripped by the loading mechanism 4, the transferring mechanism 5 and the unloading mechanism 6 to the next station. Finally, the lifting cylinder 7 drives the cylinder gripper 9 to descend. Finally, the cylinder gripper 9 relaxes and returns to its original position, entering the next cycle.
[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A material handling mechanism for a microphone function detection device, comprising a frame (1), characterized in that: The surface of the frame (1) is equipped with a control panel (11), which is used for the control of the entire mechanism; the surface of the frame (1) is fixed with a gantry frame (2) by bolts, and the top surface of the gantry frame (2) is equipped with an X-axis motion mechanism (3). The surface of the X-axis motion mechanism (3) is equipped with a loading mechanism (4), a transferring mechanism (5) and a unloading mechanism (6) from left to right. The loading mechanism (4), the transferring mechanism (5) and the unloading mechanism (6) are used for loading, transferring and unloading of products.
2. The feeding mechanism of the microphone function detection device according to claim 1, characterized in that: The X-axis motion mechanism (3) includes a linear module (31) and a fixed base (32). The linear module (31) is fixed to the surface of the gantry (2) by screws, and the linear module (31) is electrically connected to the control panel (11).
3. The feeding mechanism of the microphone function detection device according to claim 2, characterized in that: Each of the three sliding ends of the linear module (31) is fitted with a fixing seat (32) by four bolts.
4. The feeding mechanism of the microphone function detection device according to claim 3, characterized in that: The feeding mechanism (4), the transferring mechanism (5) and the unloading mechanism (6) are all composed of a lifting cylinder (7), a support plate (8) and a cylinder gripper (9). The lifting cylinder (7) is fixed to the surface of the fixed seat (32) by bolts.
5. The feeding mechanism of the microphone function detection device according to claim 4, characterized in that: The output end of the fixed base (32) is equipped with a support plate (8), and the support plate (8) is electrically connected to the control panel (11). A cylinder gripper (9) is installed at the bottom of the support plate (8). The cylinder gripper (9) is used for clamping the product, and the cylinder gripper (9) is electrically connected to the control panel (11).
6. The feeding mechanism of the microphone function detection device according to claim 5, characterized in that: The upper surface of the housing of the lifting cylinder (7) is also equipped with a photoelectric switch (72). A sensing block (71) is fixed on the sliding end of the lifting cylinder (7) by a support block. The sensing block (71) and the photoelectric switch (72) work together to limit the movement of the lifting cylinder (7) when it moves down.