Winding mechanism for new energy wire harness processing

By introducing a combination design of a shifting mechanism and a take-up mechanism into the new energy wire harness winding mechanism, and by using the control of a ball screw and a motor, the problem of uneven wire harness winding was solved, and uniform winding and improved stability of the wire harness were achieved.

CN224015046UActive Publication Date: 2026-03-20邓州市杰翔电子科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-20

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Abstract

The utility model relates to the technical field of winding mechanisms, in particular to a winding mechanism for new energy wire harness processing, which comprises a bottom plate, a shifting mechanism is mounted on the plate wall of the bottom plate, and the shifting mechanism is formed by combining a fixing plate, a motor B, a ball screw, a wire coil and a limiting rod. A set of symmetrical fixing plates are installed on the plate wall of the bottom plate through bolts, motors B are installed on the plate walls of the fixing plates through bolts, ball screws are installed at the output ends of the motors B, wire coils are installed at bearings of the ball screws, limiting rods are fixedly installed between the fixing plates, and the limiting rods penetrate through the wire coils. A motor B is controlled through a controller, so that after a ball screw rotates, a wire coil moves on the rod wall of a limiting rod, the wire coil reciprocates on the rod wall of the limiting rod through positive and negative rotation of the motor, the wire coil drives a wire harness to move and wind, the wire harness is uniformly wound by the wire coil, and the winding stability of the wire coil is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a winding mechanism technical field, concretely relates to a winding mechanism for new energy wire harness processing. BACKGROUND

[0002] The new energy wire harness refers to the internal cable and other wire harnesses of the new energy vehicle. After the production and processing of the new energy wire harness, the wire harness needs to be stored by the winding device due to the long length of the wire harness, so as to facilitate the subsequent transportation of the wire harness.

[0003] The related technology designs a winding device for automobile electronic wire harness processing with the authorization announcement number CN215797577U, which comprises a base, a I-shaped wheel rotatably arranged on the base, a motor fixedly arranged on the base, a rubber wheel fixedly arranged on the driving shaft of the motor, and the rubber wheel abuts against the side wall of the I-shaped wheel. The motor drives the rubber wheel to rotate, the rubber wheel drives the I-shaped wheel to rotate, and the rotation of the I-shaped wheel makes the wire harness wound on the I-shaped wheel.

[0004] In the implementation of the present application, the wire harness is wound to the same position, the wire harness in the same position is overlapped, the winding is not uniform, and the center of gravity of the winding disc is unstable, so that the stability is reduced during transportation. Therefore, we propose a winding mechanism for new energy wire harness processing to facilitate uniform winding of the wire harness on the winding disc and improve the stability of the winding disc. UTILITY MODEL CONTENTS

[0005] In view of the problems in the prior art, the utility model provides a winding mechanism for new energy wire harness processing.

[0006] The utility model solves the technical problems by adopting the technical scheme of a winding mechanism for new energy wire harness processing, which comprises a bottom plate, a displacement mechanism is installed on the wall of the bottom plate, the displacement mechanism is composed of a fixed plate, a motor B, a ball screw, a wire disc and a limiting rod, a group of symmetrical fixed plates are installed on the wall of the bottom plate through bolts, the wall of the fixed plate is provided with the motor B through bolts, the output end of the motor B is provided with the ball screw, the bearing of the ball screw is provided with the wire disc, the limiting rod is fixedly installed between the fixed plates, and the limiting rod penetrates through the wire disc.

[0007] By adopting the above technical scheme, when the wire harness is rolled and shifted, the shifting mechanism is installed at the plate wall of the bottom plate, the shifting mechanism is composed of a fixed plate, a motor B, a ball screw, a wire reel and a limiting rod, the motor B is controlled by the controller, after the personnel insert the produced wire harness between the limiting rod and the wire reel, the motor B drives the ball screw at the output end to rotate, since the limiting rod penetrates the wire reel and the bearing of the ball screw is provided with the wire reel, the wire reel is moved at the rod wall of the limiting rod after the ball screw rotates, the wire reel is reciprocated at the rod wall of the limiting rod by the forward and reverse rotation of the motor, so that the wire reel drives the wire harness to shift and roll, the wire reel rolls the wire harness uniformly, and the rolling stability of the wire reel is improved.

[0008] Specifically, the winding mechanism is installed at the plate wall of the bottom plate.

[0009] By adopting the above technical scheme, the winding mechanism can wind the wire harness.

[0010] Specifically, the winding mechanism is composed of a vertical plate, a motor A, a winding reel, a threaded rod, a convex sleeve and a locking bolt, the vertical plate is installed at the plate wall of the bottom plate through bolts, the motor A is installed at the plate wall of the vertical plate through bolts, the threaded rod is installed at the output end of the motor A, a group of symmetrical convex sleeves are threadedly connected at the rod wall of the threaded rod, the winding reel is connected to the rod wall of the threaded rod in a sleeved manner, and the winding reel is located between the convex sleeves, the locking bolt is threadedly connected to the outer wall of the group of convex sleeves, and one end of the locking bolt is located at one side of the threaded rod.

[0011] By adopting the above technical scheme, when the wire harness is rolled, the winding mechanism is installed at the plate wall of the bottom plate, the winding mechanism is composed of a vertical plate, a motor A, a winding reel, a threaded rod, a convex sleeve and a locking bolt, after the personnel insert the winding reel into the threaded rod, since a group of symmetrical convex sleeves are threadedly connected at the rod wall of the threaded rod, the personnel rotate the convex sleeve to extrude the winding reel, the personnel twist the locking bolt to extrude the threaded rod, the convex disc is fixed, so that the winding reel is fixed, the motor A is driven by the controller, and the winding reel rolls the wire harness.

[0012] Specifically, the controller for controlling the motor A and the motor B is installed at the plate top of the bottom plate.

[0013] By adopting the above technical scheme, the controller is convenient for controlling the motor A and the motor B.

[0014] Specifically, the movable pulley is installed at the plate bottom of the bottom plate.

[0015] By adopting the above technical scheme, the pulley is convenient for moving the bottom plate.

[0016] The utility model discloses an advantageous effect:

[0017] The utility model discloses a new energy harness processing is with winding mechanism, when winding the harness, because the plate wall department of bottom plate is installed with take -up, and take -up is by vertical board, motor A, winding disc, threaded rod, male bushing and lock bolt combination constitutes, and personnel inserts winding disc after threaded rod, because the pole wall department of threaded rod is connected with a group of symmetrical male bushing, personnel rotates male bushing, makes male bushing extrude winding disc, and personnel twists lock bolt, makes lock bolt extrude threaded rod, realizes to male disc fixed, thereby fixes winding disc, and the drive of controller to motor A makes motor A drive winding disc and winds the harness.

[0018] The utility model discloses a new energy harness processing is with winding mechanism, when winding the harness, because the plate wall department of bottom plate is installed with take -up, and take -up is by vertical board, motor A, winding disc, threaded rod, male bushing and lock bolt combination constitutes, and personnel inserts winding disc after threaded rod, because the pole wall department of threaded rod is connected with a group of symmetrical male bushing, personnel rotates male bushing, makes male bushing extrude winding disc, and personnel twists lock bolt, makes lock bolt extrude threaded rod, realizes to male disc fixed, thereby fixes winding disc, and the drive of controller to motor A makes motor A drive winding disc and winds the harness. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model is further illustrated below in connection with the drawings and examples.

[0020] Figure 1 It is the main body diagram of the utility model;

[0021] Figure 2 It is the display mechanism structure schematic view of the utility model;

[0022] Figure 3 It is the take -up mechanism structure schematic view of the utility model;

[0023] In the drawing: 1, bottom plate;2, take -up mechanism;201, vertical board;202, motor A;203, winding disc;204, threaded rod;205, male bushing;206, lock bolt;3, pulley;4, controller;5, shift mechanism;501, fixed plate;502, motor B;503, ball screw;504, wire reel;505, limit rod. DETAILED DESCRIPTION

[0024] In order to make the technical means, creation characteristics, reach the purpose and the easy understanding of efficacy of the utility model, the utility model is further illustrated below in connection with specific implementation.

[0025] As an embodiment of the utility model, as shown in Figure 1 、 Figure 2 and Figure 3 The utility model discloses a winding mechanism for new energy wire harness processing, including the bottom plate 1, the plate wall of bottom plate 1 is installed with displacement mechanism 5, displacement mechanism 5 is by fixed plate 501, motor B 502, ball screw 503, wire reel 504 and stop rod 505 combination constitutes, a group of symmetrical fixed plate 501 is installed through bolt on the plate wall of bottom plate 1, the plate wall of fixed plate 501 is installed with motor B 502 through bolt, the output of motor B 502 is installed with ball screw 503, the bearing of ball screw 503 is installed with wire reel 504, stop rod 505 is fixedly installed between fixed plate 501, and wire reel 504 is passed through stop rod 505.

[0026] In use, since the plate wall of bottom plate 1 is installed with displacement mechanism 5, displacement mechanism 5 is by fixed plate 501, motor B 502, ball screw 503, wire reel 504 and stop rod 505 combination constitutes, through the controller 4 control motor B 502, personnel will after the wire harness of production is inserted through the stop rod 505 and wire reel 504, motor B 502 drives the ball screw 503 of its output and rotates, since stop rod 505 passes through wire reel 504, the bearing of ball screw 503 is installed with wire reel 504, so that wire reel 504 moves at the pole wall of stop rod 505 after the rotation of ball screw 503, through the positive and negative rotation of motor, make wire reel 504 reciprocatingly move at the pole wall of stop rod 505, so as to realize that wire reel 504 drives wire harness and shifts and winds, realizes that wire reel 504 is wound evenly to wire harness, increases the winding stability of wire reel 504.

[0027] As shown in Figure 1 It also includes take-up mechanism 2, the plate wall of bottom plate 1 is installed with take-up mechanism 2.

[0028] In use, through take-up mechanism 2 can wind wire harness.

[0029] As shown in Figure 1 and Figure 3As shown in the figure, the take-up mechanism 2 is composed of a vertical plate 201, a motor A 202, a winding disc 203, a threaded rod 204, a convex sleeve 205 and a locking bolt 206. The vertical plate 201 is installed on the wall of the base plate 1 by bolts. The motor A 202 is installed on the wall of the vertical plate 201 by bolts. The output end of the motor A 202 is provided with the threaded rod 204. A group of symmetrical convex sleeves 205 are threadedly connected to the wall of the threaded rod 204. The winding disc 203 is connected to the wall of the threaded rod 204 by sleeving, and is located between the convex sleeves 205. The outer wall of the convex sleeve 205 is provided with the locking bolt 206, and one end of the locking bolt 206 is located on one side of the threaded rod 204.

[0030] In use, the take-up mechanism 2 is installed on the wall of the base plate 1. The take-up mechanism 2 is composed of a vertical plate 201, a motor A 202, a winding disc 203, a threaded rod 204, a convex sleeve 205 and a locking bolt 206. After the winding disc 203 is inserted into the threaded rod 204, the person rotates the convex sleeve 205 to press the winding disc 203. The person twists the locking bolt 206 to press the threaded rod 204, so as to fix the convex disc, thereby fixing the winding disc 203. The motor A 202 is driven by the controller 4 to drive the winding disc 203 to wind the wire harness.

[0031] As shown in the figure, the controller 4 is installed on the top of the base plate 1 to control the motor A 202 and the motor B 502. Figure 1

[0032] In use, the controller 4 is used to control the motor A 202 and the motor B 502.

[0033] As shown in the figure, the movable pulley 3 is installed on the bottom of the base plate 1. Figure 1

[0034] In use, the pulley 3 is used to move the base plate 1.

[0035] ​​In use, when the wire harness is wound and shifted, a shifting mechanism 5 is installed on the wall of the base plate 1. The shifting mechanism 5 is composed of a fixed plate 501, a motor B502, a ball screw 503, a wire spool 504, and a limiting rod 505. The motor B502 is controlled by the controller 4. After the wire harness is inserted between the limiting rod 505 and the wire spool 504, the motor B502 drives the ball screw 503 at its output end to rotate. Since the limiting rod 505 passes through the wire spool 504, and the wire spool 504 is installed at the bearing of the ball screw 503, the rotation of the ball screw 503 causes the wire spool 504 to move at the wall of the limiting rod 505. Through the forward and reverse rotation of the motor, the wire spool 504 reciprocates at the wall of the limiting rod 505, thereby realizing the shifting and winding of the wire harness by the wire spool 504. The current spool 504 winds the wire harness evenly, increasing the winding stability of the spool 504. When winding the wire harness, the winding mechanism 2 is installed on the wall of the base plate 1. The winding mechanism 2 is composed of a vertical plate 201, a motor A202, a winding spool 203, a threaded rod 204, a convex sleeve 205, and a locking bolt 206. After the operator inserts the winding spool 203 into the threaded rod 204, a set of symmetrical convex sleeves 205 are threadedly connected to the wall of the threaded rod 204. The operator rotates the convex sleeves 205, causing the convex sleeves 205 to squeeze the winding spool 203. The operator then tightens the locking bolt 206, causing the locking bolt 206 to squeeze the threaded rod 204, thus fixing the convex sleeve and fixing the winding spool 203. The controller 4 drives the motor A202, which in turn drives the winding spool 203 to wind the wire harness.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A winding mechanism for processing new energy wire harnesses, characterized in that: The system includes a base plate (1), on which a displacement mechanism (5) is installed. The displacement mechanism (5) is composed of a fixed plate (501), a motor B (502), a ball screw (503), a coil (504), and a limiting rod (505). A set of symmetrical fixed plates (501) are installed on the wall of the base plate (1) by bolts. A motor B (502) is installed on the wall of the fixed plate (501) by bolts. A ball screw (503) is installed at the output end of the motor B (502). A coil (504) is installed at the bearing of the ball screw (503). A limiting rod (505) is fixedly installed between the fixed plates (501), and the limiting rod (505) passes through the coil (504).

2. The winding mechanism for processing new energy wire harnesses according to claim 1, characterized in that: It also includes a take-up mechanism (2), which is installed on the wall of the base plate (1).

3. The winding mechanism for processing new energy wire harnesses according to claim 2, characterized in that: The take-up mechanism (2) is composed of a vertical plate (201), a motor A (202), a take-up reel (203), a threaded rod (204), a convex sleeve (205), and a locking bolt (206). The vertical plate (201) is bolted to the wall of the base plate (1). The motor A (202) is bolted to the wall of the vertical plate (201). The output end of the motor A (202) is fitted with a threaded rod (204). A set of symmetrical convex sleeves (205) are threaded to the wall of the threaded rod (204). The take-up reel (203) is sleeved to the wall of the threaded rod (204) and is located between the convex sleeves (205). A locking bolt (206) is threaded to the outer wall of a set of convex sleeves (205) and one end of the locking bolt (206) is located on one side of the threaded rod (204).

4. The winding mechanism for processing new energy wire harnesses according to claim 1, characterized in that: The controller (4) for controlling motor A (202) and motor B (502) is installed on the top of the base plate (1).

5. A winding mechanism for processing new energy wire harnesses according to claim 1, characterized in that: The bottom of the base plate (1) is equipped with movable pulleys (3).

Citation Information

Patent Citations

  • Winding device for automobile electronic wire harness processing

    CN215797577U