Lead screw type high-precision quartz fiber cotton production device

Abstract

The utility model relates to the technical field of glass fiber manufacturing, and discloses a lead screw type high-precision quartz fiber cotton production device which comprises a machine frame, a motor plate is fixedly connected to the outer wall of the left side of the machine frame, a plurality of servo motors are fixedly connected to the side, away from the machine frame, of the motor plate, the output ends of the servo motors are fixedly connected with lead screws, and the lead screws are fixedly connected with lead screws. The outer wall of the lead screw is in threaded connection with a rod clamping mechanism, the rack is sequentially and fixedly connected with a quartz rod stabilizing mechanism, a primary combustor, a laser diameter measuring module, a quartz wire traction mechanism and a flame injection mechanism in the length direction, and the middle of the rack is fixedly connected with a plurality of sliding rails corresponding to the lead screw. According to the quartz rod stabilizing mechanism, when a quartz rod moves forwards, through the synergistic effect of the positioning sliding rod, the sliding block and the spring, it is guaranteed that the position of the quartz rod stabilizing mechanism is stable, shaking and deviation are avoided, and the rod clamping mechanism can be automatically separated and reset when passing through the quartz rod stabilizing mechanism. The primary combustor heats and softens the quartz rod.

Description

TECHNICAL FIELD

[0001] The utility model relates to glass fiber manufacturing technical field especially, relates to a screw rod type high accuracy quartz fiber cotton production device. BACKGROUND

[0002] Quartz fiber cotton is a kind of high-performance inorganic fiber material made of quartz as main raw material, and the main component is quartz, with extremely high purity, so that it can withstand very high temperature, generally can keep stable at 1000 DEG C or even higher temperature environment, not melting, not decomposing. This characteristic makes it in the field of aerospace, for manufacturing aircraft heat insulation parts, high-temperature protective layer of engine, can effectively resist extreme high temperature, guarantee the safe operation of aircraft.

[0003] The existing quartz rod in the production process of quartz fiber cotton is mostly synchronous conveying, the diameter of quartz rod exists difference in the production process, when quartz rod moves synchronously, the quartz filaments drawn are uneven in thickness. When subsequent blowing process is carried out to manufacture quartz fiber cotton, the single filament diameter error is larger, so that the quartz fiber cotton produced is uneven in quality, and therefore a screw rod type high accuracy quartz fiber cotton production device is proposed. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a screw rod type high accuracy quartz fiber cotton production device, which aims at improving the existing quartz rod in the production process of quartz fiber cotton, mostly synchronous conveying, the diameter of quartz rod exists difference in the production process, when quartz rod moves synchronously, the quartz filaments drawn are uneven in thickness. When subsequent blowing process is carried out to manufacture quartz fiber cotton, the single filament diameter error is larger, so that the quartz fiber cotton produced is uneven in quality.

[0005] In order to realize the above purpose, the utility model adopts the following technical scheme: a screw rod type high accuracy quartz fiber cotton production device, including the frame, the left side outer wall of frame is fixedly connected with motor plate, a plurality of servo motors are fixedly connected on the side away from the frame of motor plate, the servo motor output is fixedly connected with lead screw, the outer wall of lead screw is connected with the clamping rod mechanism, the frame is sequentially fixedly connected with quartz rod stabilizing mechanism, primary combustor, laser diameter measuring module, quartz filament traction mechanism and flame blowing mechanism along the length direction, a plurality of slide rails corresponding with lead screw are fixedly connected in the middle part of frame;

[0006] The clamping rod mechanism comprises a sliding block, the bottom of the sliding block is slidingly connected to the top of the sliding rail, the top of the sliding block is fixedly connected with a lead screw sliding block, the top of the lead screw sliding block is fixedly connected with a quartz rod positioning sliding block separation structure, the top of the quartz rod positioning sliding block separation structure is provided with a quartz rod positioning groove, the top of the quartz rod positioning sliding block separation structure is provided with a strong magnetic plate, the bottom of the strong magnetic plate is fixedly connected with a flexible round bar, and the middle of the lead screw sliding block is provided with a lead screw thread hole.

[0007] As a further description of the above technical solutions:

[0008] The quartz rod stabilizing mechanism comprises a quartz rod positioning sliding rod, the quartz rod positioning sliding rod is fixedly connected to the inner wall of the rack, a plurality of quartz rod positioning sliding blocks are slidingly connected to the outer wall of the quartz rod positioning sliding rod, and a quartz rod positioning sliding block separation structure guide-in groove and a quartz rod positioning hole are sequentially arranged from bottom to top between the two adjacent quartz rod positioning sliding blocks.

[0009] As a further description of the above technical solutions:

[0010] The quartz wire pulling mechanism comprises two fixed plates, and two roller wheels are rotatably connected between the two fixed plates.

[0011] As a further description of the above technical solutions:

[0012] The flame blowing mechanism comprises a mounting plate, and a plurality of flame injectors are fixedly connected to the mounting plate.

[0013] As a further description of the above technical solutions:

[0014] The top of the rack is fixedly connected with a plurality of lead screw seats, and the outer wall of the lead screw is rotatably connected to the inside of the lead screw seat.

[0015] As a further description of the above technical solutions:

[0016] The coupling is arranged between the servo motor and the lead screw, and the quartz rod positioning groove is used for fixing the quartz rod.

[0017] As a further description of the above technical solutions:

[0018] The first-stage burner is used for converting the quartz rod into fine quartz wire, the quartz rod positioning plate is fixedly connected between the first-stage burner and the lead screw seat, and the outer wall of the quartz rod is slidingly connected to the inside of the quartz rod positioning plate.

[0019] As a further description of the above technical solutions:

[0020] The laser diameter measuring module comprises the same number of measuring assemblies as the quartz rods, each of the measuring assemblies is in mutual feedback with the corresponding servo motor through a central control system, and the laser diameter measuring module is used for detecting the diameter of the fine quartz wire.

[0021] The utility model has the advantages of the following:

[0022] 1. In the utility model, when the quartz rod stabilizing mechanism advances, the position is stabilized through the cooperative action of the positioning slide rod, the slide block and the spring, and the shift is avoided, the rod clamping mechanism can be automatically separated and reset when passing. The quartz rod is heated and softened by the primary combustor, and the fine quartz wire is sprayed into quartz fiber cotton by the flame spraying mechanism. Each link is closely matched to improve production efficiency and product quality.

[0023] 2. In the utility model, the diameter of the fine quartz wire is monitored in real time through the laser diameter measuring module, and the servo motor is feedback controlled. The central control system adjusts the rotating speed of the servo motor in time according to the diameter change, corrects the diameter of the fine quartz wire, ensures the uniformity of the single wire diameter, and improves the product stability and quality. The roller of the quartz wire traction mechanism stably pulls the softened quartz rod into a fine quartz wire, avoids damage, and the rotating speed and traction force can be adjusted as required to meet different specifications of production demand.

[0024] 3. In the utility model, the quartz rod positioning groove, the strong magnetic plate and the flexible round bar of the rod clamping mechanism are combined, the quartz rod is stably fixed by utilizing static friction force, damage is avoided, and conveying stability is ensured. When the rod clamping mechanism passes through the quartz rod stabilizing mechanism, the separated structure can smoothly separate the positioning slide block, and the production continuity is ensured. The quartz rod positioning plate positions the quartz rod again before entering the primary combustor, and ensures accurate heating. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 A perspective view of a lead screw type high-precision quartz fiber cotton production device is provided for the utility model;

[0026] Figure 2 A lead screw schematic diagram of a lead screw type high-precision quartz fiber cotton production device is provided for the utility model;

[0027] Figure 3 A Figure 1 An enlarged view of position A in the middle;

[0028] Figure 4 A rod clamping mechanism schematic diagram of a lead screw type high-precision quartz fiber cotton production device is provided for the utility model;

[0029] Figure 5 A quartz rod stabilizing mechanism schematic diagram of a lead screw type high-precision quartz fiber cotton production device is provided for the utility model.

[0030] Legend:

[0031] 1, rack; 2, servo motor; 3, motor plate; 4, coupling; 5, screw rod base; 6, screw rod; 7, slide rail; 8, clamping rod mechanism; 801, sliding block; 802, screw rod sliding block; 803, screw rod thread hole; 804, quartz rod positioning sliding block separation structure; 805, quartz rod positioning groove; 806, strong magnetic plate; 807, flexible round bar; 9, quartz rod stabilizing mechanism; 901, quartz rod positioning sliding block; 902, quartz rod positioning sliding block separation structure guide groove; 903, quartz rod positioning hole; 904, quartz rod positioning sliding rod; 905, spring; 10, quartz rod; 11, quartz rod positioning plate; 12, primary burner; 13, laser diameter measuring module; 14, fine quartz filament; 15, quartz filament traction mechanism; 16, flame blowing mechanism. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0033] Reference Figures 1-3The utility model provides an embodiment: a kind of high-precision quartz fiber cotton production device of screw rod, including rack 1, rack 1 is the main support structure of whole device, provides stable support for the operation of device, simultaneously, also provide mounting position for subsequent other components, motor plate 3 is fixedly connected in rack 1 left side outer wall, motor plate 3 provides mounting position for servo motor 2, ensure the stability of servo motor 2 in the process of operation, motor plate 3 is fixedly connected with multiple servo motor 2 in the side away from rack 1, servo motor 2 has high-precision rotational speed control ability, can accurately drive screw rod 6 to rotate, servo motor 2 output end is fixedly connected with screw rod 6, screw rod 6 is as the key component of power transmission, the rotational movement of servo motor 2 is converted into linear motion by its rotation, drive the clamping stick mechanism 8 of screw connection along specific direction moves, ensure that quartz rod 10 can accurately enter subsequent processing area according to the speed and trajectory set, screw rod 6 outer wall is screw connected with clamping stick mechanism 8, clamping stick mechanism 8 is used for quartz rod 10, and under the driving of screw rod 6, gradually send quartz rod 10 into each link in production process, rack 1 is fixedly connected with quartz rod stabilizing mechanism 9, primary combustor 12, laser diameter measuring module 13, quartz wire traction mechanism 15 and flame blowing mechanism 16 in length direction in sequence, quartz rod stabilizing mechanism 9 can guarantee the stability of its position in the process that quartz rod 10 advances, avoid that quartz rod 10 appears to sway or deviate, lay foundation for subsequent accurate processing operation.Primary combustor 12 is responsible for heating softening quartz rod 10, so that it can be drawn into thin quartz wire 14, laser diameter measuring module 13 can monitor the diameter of thin quartz wire 14 in real time, through the feedback control with servo motor 2, ensure the stability of thin quartz wire 14 diameter, quartz wire traction mechanism 15 draws thin quartz wire 14 into soft quartz rod 10, rack 1 middle part is fixedly connected with multiple slide rails 7 corresponding with screw rod 6, slide rail 7 provides stable guiding effect for the movement of clamping stick mechanism 8, so that clamping stick mechanism 8 can move smoothly under the driving of screw rod 6.

[0034] Referring to Figure 4The clamping rod mechanism 8 comprises a sliding block 801 which is slidingly connected to the top of the slide rail 7. The sliding block 801 is slidingly connected to the slide rail 7 in such a way that the clamping rod mechanism 8 can move smoothly along the path defined by the slide rail 7, thereby providing stable guidance for the conveying of the quartz rod 10. The top of the sliding block 801 is fixedly connected to a screw block 802. The screw block 802 can convert the rotation of the lead screw 6 into linear motion and transmit it to the clamping rod mechanism 8, so that the clamping rod mechanism 8 can move to a precise position under the drive of the lead screw 6. The top of the screw block 802 is fixedly connected to a quartz rod positioning sliding block separation structure 804. When the clamping rod mechanism 8 passes through the quartz rod stabilizing mechanism 9, the quartz rod positioning sliding block separation structure 804 will first contact the quartz rod positioning sliding block separation structure guide-in groove 902. As the clamping rod mechanism 8 continues to move forward, the structure can separate the quartz rod positioning sliding block 901 in the quartz rod stabilizing mechanism 9, so that the clamping rod mechanism 8 can pass through smoothly. The top of the quartz rod positioning sliding block separation structure 804 is provided with a quartz rod positioning groove 805 for placing the end of the quartz rod 10, thereby providing a precise positioning space for the quartz rod 10. The top of the quartz rod positioning sliding block separation structure 804 is provided with a strong magnetic plate 806. After the quartz rod 10 is placed in the quartz rod positioning groove 805, the strong magnetic plate 806 is covered. The magnetic force generated by the strong magnetic plate 806 can tightly press the flexible round bar 807 against the screw block 802. The flexible round bar 807 and the quartz rod 10 are used to fix the quartz rod 10 by utilizing the static friction force between them. The bottom of the strong magnetic plate 806 is fixedly connected to the flexible round bar 807. The middle of the screw block 802 is provided with a screw thread hole 803 which is threadedly connected to the lead screw 6. Through the rotation of the lead screw 6, the screw thread hole 803 can convert the circular motion of the lead screw 6 into linear motion of the screw block 802 and the entire clamping rod mechanism 8 by utilizing the screw transmission principle.

[0035] Referring to Figure 5, the quartz rod stabilizing mechanism 9 includes a quartz rod positioning slide rod 904 fixedly connected to the inner wall of the rack 1, which provides stable support and guidance for the quartz rod positioning slide block 901, enabling it to slide in a specific direction. The outer wall of the quartz rod positioning slide rod 904 is slidingly connected to a plurality of quartz rod positioning slide blocks 901, which can move flexibly on the quartz rod positioning slide rod 904 to accommodate quartz rods 10 of different lengths and positions. The two adjacent quartz rod positioning slide blocks 901 are sequentially provided with a quartz rod positioning slide block separation structure guide-in groove 902 and a quartz rod positioning hole 903 from bottom to top. When the rod clamping mechanism 8 passes, the quartz rod positioning slide block separation structure 804 can separate the quartz rod positioning slide blocks 901 along the quartz rod positioning slide block separation structure guide-in groove 902, facilitating the passage of the rod clamping mechanism 8. At the same time, the quartz rod positioning hole 903 is used for positioning the quartz rod 10. The top of the two adjacent quartz rod positioning slide blocks 901 is provided with a spring 905, which can automatically restore the separated quartz rod positioning slide blocks 901 to the initial position after the rod clamping mechanism 8 passes.

[0036] Referring to Figure 3 , the quartz filament pulling mechanism 15 includes two fixed plates, between which two rollers are rotatably connected. The two rollers can exert a stable pulling force on the softened quartz rod 10 through rotation, uniformly drawing it into fine quartz filaments 14.

[0037] Referring to Figure 1 , the flame blowing mechanism 16 includes a mounting plate, on which a plurality of flame injectors are fixedly connected. The plurality of flame injectors are installed on the mounting plate and can simultaneously blow on the fine quartz filaments 14, uniformly blowing the fine quartz filaments 14 into quartz fiber cotton.

[0038] Referring to Figure 2 and Figure 3 , a plurality of lead screw seats 5 are fixedly connected to the top of the rack 1, and the outer wall of the lead screw 6 is rotatably connected to the inside of the lead screw seat 5. The lead screw seat 5 provides stable support and rotation basis for the lead screw 6, enabling it to remain stable during rotation.

[0039] Referring to Figure 2 and Figure 4 , a coupling 4 is provided between the servo motor 2 and the lead screw 6. The coupling 4 can effectively connect the output shaft of the servo motor 2 with the lead screw 6, ensuring reliable power transmission. The quartz rod positioning groove 805 is used to fix the quartz rod 10, ensuring that the quartz rod 10 moves accurately with the rod clamping mechanism 8 during production, providing stable raw material conveying for subsequent processing operations.

[0040] Referring to Figure 3The primary burner 12 is used for converting the quartz rod 10 into fine quartz filaments 14 by high-temperature heating to soften the quartz rod 10 and then drawing into fine quartz filaments 14 under the action of the quartz filament drawing mechanism 15. The quartz rod positioning plate 11 is fixedly connected between the primary burner 12 and the lead screw base 5. The outer wall of the quartz rod 10 is slidably connected inside the quartz rod positioning plate 11. The quartz rod positioning plate 11 can reposition the quartz rod 10 before entering the primary burner 12, so as to ensure that the quartz rod 10 accurately enters the heating area of the primary burner 12.

[0041] Referring to Figure 1 The laser diameter measuring module 13 comprises the same number of measuring assemblies as the quartz rods 10. Each measuring assembly is in mutual feedback with the corresponding servo motor 2 through the central control system. The laser diameter measuring module 13 is used for detecting the diameter of the fine quartz filaments 14. When the laser diameter measuring module 13 detects that the diameter of the fine quartz filaments 14 changes, the change information can be quickly transmitted to the central control system. The central control system adjusts the rotating speed of the corresponding servo motor 2 in time according to the information, so as to adjust the feeding speed of the quartz rod 10 and correct the diameter of the fine quartz filaments 14, thereby ensuring that the single-filament diameter of the produced quartz fiber cotton is uniform.

[0042] Working principle: The quartz rod 10 is sequentially inserted through the quartz rod positioning hole 903 on the quartz rod positioning sliding block 901, and then the end of the quartz rod 10 is placed into the quartz rod positioning groove 805 on the lead screw sliding block 802. The strong magnetic plate 806 is covered, the flexible round bar 807 is pressed tightly on the lead screw sliding block 802 through the magnetic force of the strong magnetic plate 806, and the quartz rod 10 is fixed through the static friction force between the flexible round bar 807 and the quartz rod 10. The primary burner 12 is ignited, the servo motor 2 is started, and the quartz rod 10 slowly advances. When the front end of the quartz rod 10 passes through the primary burner 12, the worker pulls the softened quartz rod 10 into the quartz filament drawing mechanism 15. The quartz filament drawing mechanism 15 draws the quartz rod 10 into fine quartz filaments 14. When the fine quartz filaments 14 pass through the flame blowing mechanism 16, the flame blowing mechanism 16 is ignited to blow the fine quartz filaments 14 into quartz fiber cotton.

[0043] When the rod clamping mechanism 8 passes through the quartz rod stabilizing mechanism 9, the quartz rod positioning sliding block separation structure 804 will first contact the quartz rod positioning sliding block separation structure guide groove 902. When the rod clamping mechanism 8 continues to move forward, the quartz rod positioning sliding block 901 in the quartz rod stabilizing mechanism 9 will be separated by the quartz rod positioning sliding block separation structure 804, so that the rod clamping mechanism 8 can pass through, thereby ensuring that the quartz rod 10 remains stable during the advancing process.

[0044] When the quartz fiber pulling mechanism 15 is pulling the fine quartz fiber 14, the fine quartz fiber 14 will pass through the laser measuring module 13, the laser measuring module 13 comprises the same number of measuring assemblies as the quartz rod 10, each measuring assembly is feedback with the corresponding servo motor 2 through the central control system, the laser measuring module 13 can measure the diameter of each fine quartz fiber 14 in real time, when the diameter of the fine quartz fiber 14 changes, the laser measuring module 13 can transmit the change information to the central control system, the central control system can timely adjust the rotating speed of the servo motor 2 to correct the diameter of the fine quartz fiber 14. In this way, the diameter of the single filament of the quartz fiber cotton produced can be more uniform, and the product stability is better.

[0045] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A screw-type high-precision quartz fiber cotton production device, comprising a frame (1), characterized in that: A motor plate (3) is fixedly connected to the outer wall of the left side of the frame (1). Multiple servo motors (2) are fixedly connected to the side of the motor plate (3) away from the frame (1). A lead screw (6) is fixedly connected to the output end of the servo motor (2). A clamping rod mechanism (8) is threadedly connected to the outer wall of the lead screw (6). A quartz rod stabilizing mechanism (9), a first-stage burner (12), a laser diameter measuring module (13), a quartz wire traction mechanism (15), and a flame blowing mechanism (16) are fixedly connected to the frame (1) along its length. Multiple slide rails (7) corresponding to the lead screw (6) are fixedly connected to the middle of the frame (1). The clamping mechanism (8) includes a slider (801), the bottom of which is slidably connected to the top of the slide rail (7). A lead screw slider (802) is fixedly connected to the top of the slider (801). A quartz rod positioning slider separation structure (804) is fixedly connected to the top of the lead screw slider (802). A quartz rod positioning groove (805) is provided on the top of the quartz rod positioning slider separation structure (804). A strong magnetic plate (806) is provided on the top of the quartz rod positioning slider separation structure (804). A flexible round bar (807) is fixedly connected to the bottom of the strong magnetic plate (806). A lead screw thread hole (803) is provided in the middle of the lead screw slider (802).

2. The screw-type high-precision quartz fiber cotton production device according to claim 1, characterized in that: The quartz rod stabilizing mechanism (9) includes a quartz rod positioning slide (904), which is fixedly connected to the inner wall of the frame (1). Multiple quartz rod positioning sliders (901) are slidably connected to the outer wall of the quartz rod positioning slide (904). Two adjacent quartz rod positioning sliders (901) are provided with a quartz rod positioning slider separation structure guide groove (902) and a quartz rod positioning hole (903) from bottom to top. A spring (905) is installed between the tops of two adjacent quartz rod positioning sliders (901).

3. The screw-type high-precision quartz fiber cotton production device according to claim 1, characterized in that: The quartz wire traction mechanism (15) includes two fixed plates, and two rollers are rotatably connected between the two fixed plates.

4. The screw-type high-precision quartz fiber cotton production device according to claim 1, characterized in that: The flame jetting mechanism (16) includes a mounting plate on which multiple flame jets are fixedly connected.

5. The screw-type high-precision quartz fiber cotton production device according to claim 1, characterized in that: The top of the frame (1) is fixedly connected to a plurality of lead screw seats (5), and the outer wall of the lead screw (6) is rotatably connected inside the lead screw seat (5).

6. The screw-type high-precision quartz fiber cotton production device according to claim 5, characterized in that: A coupling (4) is provided between the servo motor (2) and the lead screw (6), and the quartz rod positioning groove (805) is used to fix the quartz rod (10).

7. The screw-type high-precision quartz fiber cotton production device according to claim 6, characterized in that: The primary burner (12) is used to convert the quartz rod (10) into fine quartz wire (14). A quartz rod positioning plate (11) is fixedly connected between the primary burner (12) and the lead screw seat (5). The outer wall of the quartz rod (10) is slidably connected inside the quartz rod positioning plate (11).

8. The screw-type high-precision quartz fiber cotton production device according to claim 7, characterized in that: The laser diameter measuring module (13) contains the same number of measuring components as the quartz rod (10). Each measuring component is fed back to the corresponding servo motor (2) through the central control system. The laser diameter measuring module (13) is used to detect the diameter of the fine quartz wire (14).

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