Device for measuring high-temperature electrified equipment
By designing an insulation material measuring device, the problems of large errors and low safety in measuring electrode dimensions of high-temperature electrical equipment were solved, enabling accurate measurement in high-temperature environments, reducing safety risks and improving equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-03-20
AI Technical Summary
In the existing technology, the measurement of electrode dimensions of high-temperature energized equipment has large errors and low safety, resulting in unstable processes and personal safety risks. Moreover, existing tools are inconvenient to use in high-temperature environments and it is difficult to achieve accurate measurement.
A measuring device including a front, side, and inclined insulating material measuring ruler and a level was designed. The device uses insulating materials and a fluorescent coating to ensure accurate measurement in high-temperature environments, reduce errors, and improve safety.
It enables precise measurement of electrode advance distance under high temperature and high voltage conditions, reduces personal safety risks, improves measurement accuracy and ease of operation, and extends equipment life and process stability.
Smart Images

Figure CN224018975U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to size measurement technical field, concretely relates to a device for measuring high temperature live equipment. BACKGROUND
[0002] Liquid crystal glass is the base material of liquid crystal display panel, and is an important component of flat panel display. In the production process of liquid crystal substrate glass, qualified glass melt is obtained through kiln melting, platinum channel clarification and homogenization. The kiln is an important equipment for melting glass raw materials. The kinetic energy of kiln raw material melting mainly comes from electricity and natural gas.
[0003] At present, in the manufacturing process of liquid crystal glass, the kiln is an important equipment for melting raw materials. The kiln heating is composed of electricity and natural gas. The electrode natural gas combustion gun is used as the melting kinetic energy to melt the raw materials. However, due to the long-term high temperature and glass liquid erosion and scouring, the electrode will be worn out. In order to ensure the normal melting process and the safety of the equipment, we need to advance the electrode after wear. According to theory, calculation and experience, we will advance the corresponding distance on time and point. The distance of the advancement determines the service life of the kiln and the stability of the process.
[0004] When the kiln electrode is used as the kinetic energy to melt the raw materials, wear and tear will inevitably occur. However, the electrode size is fixed, and after installation and use, it cannot be replaced or repaired. The advancement distance is crucial. If the advancement distance is short, it may cause equipment safety problems, such as red material leakage, inconsistent electric energy loading, and deviation, which may cause unstable process state. If the advancement distance is long, it may cause rapid electrode wear, many shortcomings, and unstable process, and inconsistent advancement distance may cause equipment safety problems and unstable process state.
[0005] Currently, the method used by the operator is to wear insulating safety shoes, insulating gloves, and heat-insulating safety equipment, and to measure with a self-made insulating board or to measure with a handheld infrared distance meter. However, the self-made insulating board measuring ruler has insufficient precision, with a minimum scale of 5 mm. When the measured value is within 5 mm, only the naked eye observation is used, which may cause a large error in the measured value. In addition, the height is inconsistent during measurement. In a dark and narrow area, the measured value is not easy to read after light source irradiation. Long-term observation may cause personal safety problems for the operator. The temperature in the measurement area is high, which may cause the operator to sweat, reduce the insulating effect of the insulating gloves and insulating shoes, and greatly increase the risk of electric shock for the operator. It may also cause safety problems such as heatstroke, and may also cause problems such as deformation and burning of the measuring tool. The error of the infrared distance meter is also large, which cannot meet the requirement of the advancement distance. It may not work at high temperature, may need to be completely cooled before restarting, and may have a long waiting time. It may also have the risk of electric shock. UTILITY MODEL CONTENTS
[0006] The utility model discloses a purpose at providing a kind of device for measuring high-temperature live equipment, to overcome the problems existing in prior art, the utility model can guarantee the safety of operator, let operator simple and fast measure correct accurate value, ensure that each time advancing distance accurate consistency, prolong electrode kiln service life, keep process stable, ensure that after each electrode advancement, process value change quantity is consistent or close, provide correct judgment for subsequent process change kiln use, prevent high-temperature impact, high voltage, regional limited operation brings personal safety accident, equipment safety accident.
[0007] To achieve the above object, the technical scheme adopted by the utility model is as follows:
[0008] A kind of device for measuring high-temperature live equipment, including front insulating material measuring scale, one end of front insulating material measuring scale is installed with side insulating material measuring scale by fastener, side insulating material measuring scale is installed with inclined plane insulating material measuring scale by fastener away from the one end of front insulating material measuring scale, the inside of front insulating material measuring scale, side insulating material measuring scale and inclined plane insulating material measuring scale is installed with level;
[0009] Further, the front insulating material measuring scale, side insulating material measuring scale and inclined plane insulating material measuring scale are opened with hollow structure;
[0010] Further, the hollow structure is opened with recess on one side;
[0011] Further, the size of level is adapted to recess, and level is installed in recess;
[0012] Further, the front and back of front insulating material measuring scale, side insulating material measuring scale and inclined plane insulating material measuring scale are provided with scale line;
[0013] Further, the interval of scale line is 1 mm;
[0014] Further, the scale line is provided with fluorescent coating;
[0015] Further, the fastener includes insulating nut, and insulating nut is matched with insulating bolt;
[0016] Further, the length of front insulating material measuring scale, side insulating material measuring scale and inclined plane insulating material measuring scale is 50-1500 mm;
[0017] Further, the thickness of front insulating material measuring scale, side insulating material measuring scale and inclined plane insulating material measuring scale is 5-50 mm.
[0018] The above technical scheme has the following advantages or beneficial effects:
[0019] The utility model provides a device for measuring high temperature live equipment, has improved the precision requirement of electrode propulsion distance, the convenience of operator, security to a great extent, can ensure that the operator is in the narrow area under high temperature and high voltage, rapid accurate measurement propulsion distance, prevent the safety accident that high temperature impact, high voltage, area limited operation brings, the device structure is light and clever, reasonable in design, convenient to use, high temperature resistance, high voltage resistance high current, the operator does not need to repeatedly measure repeatedly check measurement distance in the narrow dark area, and high flexibility can measure the area that other tools cannot measure, accurate measurement propulsion distance makes electrode loss get the most effective control, improves the stability of glass liquid, reduces the shortcoming of glass liquid scouring and makes the process long -term stable, prolongs the service period of kiln, energy -conserving and loss -reducing, compared with prior art measurement tool, the device has improved the measurement accuracy and the horizontal position of electrode propulsion to a great extent, reduces the measurement time, improves the personal safety of operator, improves the stability of equipment, prolongs the service life of electrode, prolongs the service period of kiln, improves kiln process stability, the device structure is light and clever, reasonable in design, convenient to use, high temperature resistance, anti -electric shock, high precision, operator's convenient and rapid check measurement propulsion distance. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a device structure schematic view for measuring high temperature live equipment of the utility model;
[0021] Figure 2 It is a side view of the device for measuring high temperature live equipment of the utility model;
[0022] Figure 3 It is the connecting structure schematic view of the side surface insulation material measuring scale of the utility model;
[0023] Figure 4 It is the front view of the front surface insulation material measuring scale, the side surface insulation material measuring scale and the inclined plane insulation material measuring scale of the utility model;
[0024] Figure 5 It is the side view of the front surface insulation material measuring scale, the side surface insulation material measuring scale and the inclined plane insulation material measuring scale of the utility model;
[0025] Figure 6 It is the structure schematic view of the front surface insulation material measuring scale, the side surface insulation material measuring scale and the inclined plane insulation material measuring scale of the utility model;
[0026] Figure 7 It is the structure schematic view of the level of the utility model;
[0027] Figure 8 It is the whole schematic view of the device for measuring high temperature live equipment of the utility model;
[0028] In the figure, 1 - front insulation material measuring scale; 2 - side insulation material measuring scale; 3 - bevel insulation material measuring scale; 4 - insulation bolt; 5 - insulation nut; 6 - groove; 7 - level; 8 - scale line; 9 - fluorescent coating; 10 - hollow structure. DETAILED DESCRIPTION
[0029] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0030] In the description of the present application, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0031] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0032] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, or it can be communicated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0033] In the utility model, unless another definite provision and limitation, first feature is in second feature "on" or "under" can include that first and second features are in direct contact, also can include that first and second features are not in direct contact but contact through other feature between them.
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0035] Referring to Figures 1-8 The utility model provides a kind of device for measuring high temperature live equipment, including front insulating material measuring scale 1, side insulating material measuring scale 2, bevel insulating material measuring scale 3, fastener, scale line 8 and level 7;Fastener includes insulating nut 5 and insulating bolt 4;
[0036] The end of the front insulation material measuring ruler 1 is installed with the side insulation material measuring ruler 2 through the insulation nut 5 matched with the insulation bolt 4, the end of the side insulation material measuring ruler 2 away from the front insulation material measuring ruler 1 is installed with the inclined insulation material measuring ruler 3 through the insulation nut 5 matched with the insulation bolt 4, which can conveniently adjust the length, adjust the length according to the scene, and then fix, or according to the on-site measurement environment, the insulation material measuring ruler can be divided into one section, two sections, three sections, according to the use scene, the length of the three sections is determined, the front insulation material measuring ruler 1 is the longest, and the side insulation material measuring ruler 2 and the inclined insulation material measuring ruler 3 are shorter; The inside of the front insulation material measuring ruler 1, the side insulation material measuring ruler 2 and the inclined insulation material measuring ruler 3 is installed with the level 7, the inside of the front insulation material measuring ruler 1, the side insulation material measuring ruler 2 and the inclined insulation material measuring ruler 3 is opened with the hollow structure 10, the hollow structure 10 penetrates the top and bottom of the front insulation material measuring ruler 1, the side insulation material measuring ruler 2 and the inclined insulation material measuring ruler 3, one side of the hollow structure 10 is opened with the groove 6, the size of the level 7 is matched with the groove 6, the level 7 is installed in the groove 6, in the measurement process, the measurement surface can be horizontal or vertical, so as to accurately measure and reduce the error, in different scenes, the level can also be used, the front and back of the front insulation material measuring ruler 1, the side insulation material measuring ruler 2 and the inclined insulation material measuring ruler 3 are provided with the scale line 8, the interval of the scale line 8 is 1 mm, and the length is 2 mm; Every 5 mm, the length is 5 mm; Every 10 mm, the length is 10 mm, which can ensure that the length is made according to the requirements, and the line is clear and intuitive; The scale line 8 is provided with the fluorescent coating 9, which can quickly see the value in the dark area through light, the length of the front insulation material measuring ruler 1, the side insulation material measuring ruler 2 and the inclined insulation material measuring ruler 3 is 50-1500 mm, and the thickness is 5-50 mm;
[0037] Preferably, the front insulation material measuring ruler 1, the side insulation material measuring ruler 2 and the inclined insulation material measuring ruler 3 can be selected according to the different temperatures of high-temperature areas and the different sizes of current and voltage;
[0038] Preferably, the insulation nut 5 and the insulation bolt 4 are selected according to the insulation material of the front insulation material measuring ruler 1, the side insulation material measuring ruler 2 and the inclined insulation material measuring ruler 3, and are made of the same material;
[0039] Preferably, the level 7 is a 10 mm-50 mm cuboid or cylindrical level, which is embedded and fixed in the groove 6;
[0040] Preferably, the fluorescent coating 9 is a light-storing fluorescent material;
[0041] Preferably, the device is used for measuring high-temperature live equipment, and is not limited to kiln use, high-voltage high-current objects, and high-temperature live dark narrow areas.
[0042] The working principle and effect verification of the device are further described as follows:
[0043] The device for measuring high-temperature live equipment is provided, and when the device is used, the front insulating material measuring ruler 1 is larger than the electrode size, the front insulating material measuring ruler 1 and the side insulating material measuring ruler 2 are fixed through the insulating nut 5 and the insulating bolt 4, the angle between the front insulating material measuring ruler 1 and the side insulating material measuring ruler 2 is determined according to the site condition, preferably a right angle of 90 degrees is fixed, then the bevel insulating material measuring ruler 3 and the side insulating material measuring ruler 2 are fixed through the insulating nut 5 and the insulating bolt 4, and the angle between the bevel insulating material measuring ruler 3 and the side insulating material measuring ruler 2 is preferably a right angle of 90 degrees; the operator wears safety articles, wears insulating gloves and insulating shoes, holds the device with one hand and holds a flashlight with the other hand, informs the process operator to well control the process, one person protects and communicates on site, keeps the device and the left side of the electrode in the same horizontal direction, and pushes the front end to the pool wall brick, if the measured area is dark and cannot be seen, the flashlight light source can be used for irradiation, the scale fluorescent material reflection is used for reading the measurement value and recording, after the left side up and down position measurement is recorded, the front insulating material measuring ruler 1, the side insulating material measuring ruler 2 and the bevel insulating material measuring ruler 3 are reversed by 180 degrees, right side electrode measurement is performed and recorded, after the left and right side measurement is completed, electrode advancing operation is started, and communication with the control room is kept until the advancing process requirement is reached, the device is simple to operate when used, can quickly and accurately check the size under the condition of preventing high-temperature impact and high-temperature burn, improves the personal safety of the operator, greatly improves the measurement accuracy, prolongs the service life of the kiln, and the process is stable for a long time.
[0044] The device has the following effects: the scale is fine, reading is easy, the advancing distance can be accurately and correctly reached, the error is not more than 0.5 mm, the left and right side advancing balance can be kept, the phenomenon of unequal advancing distance of the two sides is eliminated, the distance between the hand-holding position of the operator and the electrode is far away from the original 10 cm to more than 50 cm, the risk of electric shock of the operator is reduced, the safety accident is reduced, the measurement data is reduced from the original 20 s to about 5 s, the electrode operation process can reduce the work of the operator in the high-temperature high-voltage environment by more than 30 min, the safety of the operator is improved, and the safety of the equipment is improved.
[0045] The basic principle and main features of the present application and the advantages of the present application are shown and described above, and it is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic features of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
[0046] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand. The above is only to illustrate the technical idea of the present application, and cannot limit the protection scope of the present application, and any modification made on the basis of the technical solutions according to the technical idea of the present application falls within the protection scope of the claims of the present application.
Claims
1. A device for measuring high-temperature electrical equipment, characterized in that, It includes a front insulating material measuring ruler (1), a side insulating material measuring ruler (2) is installed at one end of the front insulating material measuring ruler (1) by fasteners, and a slope insulating material measuring ruler (3) is installed at the end of the side insulating material measuring ruler (2) away from the front insulating material measuring ruler (1) by fasteners. A level (7) is installed inside the front insulating material measuring ruler (1), the side insulating material measuring ruler (2) and the slope insulating material measuring ruler (3).
2. The device for measuring high-temperature electrical equipment according to claim 1, characterized in that, The front insulating material measuring ruler (1), the side insulating material measuring ruler (2), and the inclined insulating material measuring ruler (3) have hollow structures (10).
3. The device for measuring high-temperature electrical equipment according to claim 2, characterized in that, The hollow structure (10) has a groove (6) on one side.
4. The device for measuring high-temperature electrical equipment according to claim 3, characterized in that, The level (7) is the size of the groove (6) and is installed in the groove (6).
5. The device for measuring high-temperature electrical equipment according to claim 1, characterized in that, The front insulating material measuring ruler (1), the side insulating material measuring ruler (2), and the inclined insulating material measuring ruler (3) are all provided with scale lines (8) on the front and back.
6. The device for measuring high-temperature electrical equipment according to claim 5, characterized in that, The spacing between the scale lines (8) is 1 mm.
7. The device for measuring high-temperature electrical equipment according to claim 5, characterized in that, A fluorescent coating (9) is provided on the scale line (8).
8. The device for measuring high-temperature electrical equipment according to claim 1, characterized in that, The fastener includes an insulating nut (5) which is fitted with an insulating bolt (4).
9. A device for measuring high-temperature electrical equipment according to claim 1, characterized in that, The lengths of the front insulating material measuring ruler (1), the side insulating material measuring ruler (2), and the inclined insulating material measuring ruler (3) are 50-1500mm.
10. A device for measuring high-temperature electrical equipment according to claim 1, characterized in that, The thickness of the front insulating material measuring ruler (1), the side insulating material measuring ruler (2), and the inclined insulating material measuring ruler (3) is 5-50mm.