Cage stranding machine for cable production

Abstract

The utility model provides a cage stranding machine for cable production, which relates to the technical field of cage stranding machines and comprises a base, a driving motor arranged at the top of the base, a supporting plate arranged at the top of the base, a central shaft arranged on one side of the driving motor, and a second hole arranged on one side of the central shaft. A rubber layer is arranged on the front face of the tension sensor, a controller is arranged on the top of the tension sensor, the tension sensor is electrically connected with the controller, and real-time transmission of tension data is achieved. The controller can quickly respond and automatically adjust related parameters according to received tension information, meanwhile, a rubber layer is arranged on one side of each tension sensor and used for guiding a wire core or a single wire and detecting the tension of the wire core or the single wire, and cooperative work of the multiple sensors can cover a wider monitoring range and capture tiny changes of the tension, so that the monitoring accuracy is improved. Uniform tension of the wire core or the single wire in the twisting process is ensured, and the quality and performance of the cable are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to cage stranding machine technical field especially, relates to a cage stranding machine for cable production. BACKGROUND

[0002] According to the utility model of Chinese patent number CN221708460U discloses a kind of cage stranding machine for cable production, it is related to cage stranding machine technical field, to solve the problem that existing usually cage stranding machine is twisted to cable, it can be wound by capstan rotation to single copper wire, and the motor and drive structure usually used to drive capstan can be set in the front and rear ends of capstan, when copper wire is twisted, copper wire is prone to touch drive structure, prone to cause copper wire to be jammed on drive structure, and the groove on capstan is usually fixed structure, cannot move the groove for clamping single copper wire, cannot adjust the position of copper wire according to production demand, including base;Further include: fixed plate, it is fixedly arranged at the upper end front side of base, and the middle part of fixed plate is front-back communication structure, the inside of fixed plate movably is provided with capstan, the outer wall surface of capstan is provided with gear teeth, the inside lower left and right sides of fixed plate are symmetrically provided with circular groove.

[0003] The above-mentioned comparative document and prior art have the following technical problems:

[0004] 1. The tension of each core or single wire during the twisting process of the cage stranding machine in the current market is not accurate enough, which can cause the twisted cable core to be unevenly tight, affecting the quality of the cable. INVENTION CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides a cage stranding machine for cable production.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cage stranding machine for cable production, including base, the top of base is equipped with driving motor, the top of base is equipped with support plate, the side of driving motor is equipped with center shaft, the side of center shaft is equipped with second hole, the side of center shaft is equipped with first gear, the side of first gear is equipped with second gear, the side of center shaft is equipped with fixed cage, the side of center shaft is equipped with positioning plate.

[0007] Preferably, the top of support plate is provided with a third hole, and the two sides of the third hole are treated with a rounded corner, and the third hole is located at the central position of the upper part of the support plate.

[0008] Preferably, the side of fixed cage is provided with a wire group, and the two sides of the wire group are movably connected with the two inner sides of fixed cage, and the rotation angle range is zero to ninety degrees.

[0009] Preferably, one side of the base is provided with a control cabinet, and the control cabinet is attached to the base, both sides of the control cabinet are provided with openings.

[0010] Preferably, one side of the positioning plate is provided with six tension sensors, and the six tension sensors are arranged in a circumferential array, and one side of the tension sensor is rounded.

[0011] Preferably, the top of the tension sensor is provided with a controller, and the bottom of the controller is attached to the top of the tension sensor.

[0012] Preferably, the front of the tension sensor is provided with a rubber layer, and the rubber layer is attached to the tension sensor by gluing, and the front of the rubber layer is rounded.

[0013] Beneficial effects

[0014] In the utility model, six tension sensors are arranged on one side of the positioning plate, the front of the tension sensor is provided with a rubber layer, the top of the tension sensor is provided with a controller, and the tension sensor is connected with the controller by electricity, so that the real-time transmission of tension data is realized. The controller can quickly respond according to the received tension information, automatically adjust the relevant parameters, and the rubber layer on one side of the tension sensor is used to guide and detect the tension of the wire core or single wire, which can more comprehensively and accurately detect the tension of the wire core or single wire. The cooperative work of multiple sensors can cover a wider monitoring range, capture the slight changes of tension, and provide reliable data basis for accurate control, ensure that the tension of the wire core or single wire is uniform during the twisting process, and be beneficial to improving the quality and performance of the cable. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the left view axonometric drawing of the utility model;

[0016] Figure 2 It is the right view axonometric drawing of the utility model;

[0017] Figure 3 It is the front view of the utility model;

[0018] Figure 4 It is the local enlarged view of the utility model A.

[0019] Legend:

[0020] 1, base; 2, driving motor; 3, fixed cage; 4, wire group; 5, control cabinet; 6, support plate; 7, third hole; 8, second hole; 9, center shaft; 10, first gear; 11, second gear; 12, positioning plate; 13, tension sensor; 14, controller; 15, rubber layer. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor all belong to the protection scope of the utility model.

[0022] The specific embodiments of the utility model are described below in combination with the drawings. Embodiment one:

[0024] Referring to Figures 1-4 A cage stranding machine for cable production, comprising a base 1, the top of the base 1 is provided with a driving motor 2, the top of the base 1 is provided with a supporting plate 6, the top of the supporting plate 6 is provided with a third hole 7, and the two sides of the third hole 7 are respectively treated with a round corner, the third hole 7 is located at the upper central position of the supporting plate 6, one side of the driving motor 2 is provided with a central shaft 9, one side of the central shaft 9 is provided with a second hole 8, one side of the central shaft 9 is provided with a first gear 10, one side of the first gear 10 is provided with a second gear 11, one side of the central shaft 9 is provided with a fixed cage 3, one side of the fixed cage 3 is provided with a wire group 4, and the two sides of the wire group 4 are respectively movably connected with the two inner sides of the fixed cage 3, the rotation angle range is zero to ninety degrees, one side of the base 1 is provided with a control cabinet 5, and the control cabinet 5 and the base 1 are treated with adhesion, the two sides of the control cabinet 5 are respectively provided with an opening, one side of the positioning plate 12 is provided with six tension sensors 13, and the six tension sensors 13 are all arranged in a circular manner, one side of the tension sensor 13 is treated with a round corner, the top of the tension sensor 13 is provided with a controller 14, and the bottom of the controller 14 and the top of the tension sensor 13 are treated with adhesion, the front of the tension sensor 13 is provided with a rubber layer 15, and the rubber layer 15 and the tension sensor 13 are treated with adhesion, the front of the rubber layer 15 is treated with a round corner, and one side of the central shaft 9 is provided with a positioning plate 12.

[0025] Six tension sensors 13 are arranged on one side of the positioning plate 12, the front of the tension sensor 13 is provided with a rubber layer 15, and the top of the tension sensor 13 is provided with a controller 14, so that the tension sensor 13 is connected with the controller 14 through electricity, and the real-time transmission of tension data is realized. The controller 14 can quickly respond according to the received tension information, automatically adjust the relevant parameters, and at the same time, the tension sensor 13 side has a rubber layer, which is used for guiding and detecting the tension of the wire core or single wire, and can more comprehensively and accurately detect the tension of the wire core or single wire. The cooperative work of multiple sensors can cover a wider monitoring range, capture the slight changes of tension, and provide reliable data basis for accurate control, so as to ensure that the tension of the wire core or single wire is uniform during the stranding process, which is beneficial to improve the quality and performance of the cable.

[0026] The base 1 is the basic support structure of the whole device, and the driving motor 2 and the support plate 6 are mounted on the top of the base 1. The third hole 7 is arranged at the upper center position of the support plate 6, and the two sides of the hole are rounded to avoid scratching or damaging related parts during the operation of the device. One side of the driving motor 2 is connected with the central shaft 9, and the second hole 8, the first gear 10 and the second gear 11 are sequentially arranged on the central shaft 9 and extend to one side of the fixed cage 3. The wire group 4 is movably connected inside the fixed cage 3, and the wire group 4 can rotate from zero to ninety degrees inside the fixed cage 3. This provides great convenience for the incoming, changing and maintenance operations of the cable during the production process. The control cabinet 5 is arranged on one side of the base 1, and the control cabinet 5 is closely attached to the base 1. The control cabinet 5 is provided with openings on both sides to facilitate the connection and layout of the internal lines. The front surface of the tension sensor 13 is attached with a rubber layer 15. The rubber layer 15 not only has good flexibility, but also further optimizes the contact effect with the core or single wire through the design of the rounded front surface. The rubber layer 15 plays a crucial role in the operation of the device. On the one hand, it can effectively increase the friction between the core or single wire, thereby realizing accurate guidance of the core or single wire and ensuring that it accurately enters the stranding process. On the other hand, with the close contact between the rubber layer 15 and the core or single wire, the tension sensor 13 can detect the tension of the core or single wire in real time and accurately. The top of the tension sensor 13 is closely attached with the controller 14, and the two are electrically connected to realize high-speed and stable transmission of tension data. The controller 14 is the core component of the whole tension control system and has data processing and analysis capability. Once the tension information from the tension sensor 13 is received, the controller 14 can quickly respond based on the preset algorithm and program to automatically adjust the relevant production parameters, such as the speed of the driving motor 2 and the braking force of the pay-off device. Through the cooperative work of the six tension sensors 13, the small changes in tension are captured in time, providing a very reliable data basis for accurate control. This makes the tension of the core or single wire remain uniform and consistent during the whole cable stranding process, greatly improving the quality and performance of the cable, effectively reducing the cable structure defects and unstable electrical performance caused by uneven tension, and significantly improving the market competitiveness and application reliability of the product. Specific embodiment two:

[0028] Referring to Figures 1-4 , a cleaning liquid storage tank and a spray head are installed on one side of the central shaft 9. In this way, cleaning liquid and lubricating oil can be sprayed in a timed and quantitative manner during maintenance, keeping the parts clean and well-lubricated, reducing friction and wear, and prolonging the service life of the equipment. Therefore, the cleaning liquid can carry away the dust and debris generated during the production process to prevent them from entering the interior of the device and affecting normal operation and cable quality.

[0029] In summary:

[0030] 1. Six tension sensors 13 are installed on one side of the positioning plate 12. Each tension sensor 13 has a rubber layer 15 on its front and a controller 14 on its top. The tension sensors 13 are electrically connected to the controller 14, enabling real-time transmission of tension data. The controller 14 can react quickly based on the received tension information, automatically adjusting relevant parameters. The rubber layer on one side of the tension sensors 13 guides the conductor or single wire and detects its tension. This allows for more comprehensive and accurate detection of the tension of the conductor or single wire. The collaborative work of multiple sensors covers a wider monitoring range, capturing minute changes in tension, thus providing a reliable data foundation for precise control. This ensures uniform tension of the conductor or single wire during stranding, improving cable quality and performance.

[0031] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cage stranding machine for cable production, comprising a base (1), characterized in that: The base (1) is provided with a drive motor (2) at the top and a support plate (6) at the top. The drive motor (2) is provided with a central shaft (9) on one side and a second hole (8) on one side. The central shaft (9) is provided with a first gear (10) on one side and a second gear (11) on one side. The central shaft (9) is provided with a fixed cage (3) on one side and a positioning plate (12) on one side. The support plate (6) is provided with a third hole (7) at the top, and the two sides of the third hole (7) are rounded. The third hole (7) is located at the upper center of the support plate (6).

2. The cable production cage stranding machine according to claim 1, characterized in that: The fixed cage (3) has a wire group (4) on one side, and the two sides of the wire group (4) are movably connected to the two sides of the fixed cage (3), with a rotation angle range of zero to ninety degrees.

3. The cable production cage stranding machine according to claim 1, characterized in that: A control cabinet (5) is provided on one side of the base (1), and the control cabinet (5) and the base (1) are fitted together. Openings are provided on both sides of the control cabinet (5).

4. A cable production cage stranding machine according to claim 1, characterized in that: The positioning plate (12) has six tension sensors (13) on one side, and the six tension sensors (13) are arranged in a circular pattern, with rounded corners on one side of each tension sensor (13).

5. A cable production cage stranding machine according to claim 4, characterized in that: The tension sensor (13) has a controller (14) on its top, and the bottom of the controller (14) is fitted to the top of the tension sensor (13).

6. A cable production cage stranding machine according to claim 4, characterized in that: The tension sensor (13) has a rubber layer (15) on its front side, and the rubber layer (15) and the tension sensor (13) are bonded together. The front side of the rubber layer (15) is rounded.

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