Automatic laminating equipment for photovoltaic module back plate

Abstract

The utility model discloses a photovoltaic module backplane automatic lamination device, which comprises a combination frame, two groups of support frames and an adsorption taking mechanism, a position adjusting mechanism is arranged between the two groups of support frames, a position fine adjustment mechanism is arranged on one side of the position adjusting mechanism, and the adsorption taking mechanism is arranged on the other side of the position fine adjustment mechanism. The combined frame is provided with a position detection mechanism for detecting the back plate taking position on the adsorption taking mechanism. The combined frame can bear a photovoltaic panel and a back plate, and the position adjusting mechanism can drive the adsorption taking mechanism to move in the X-axis direction and the Z-axis direction, so that the back plate on the adsorption taking mechanism can be moved to the position above the photovoltaic panel on the combined frame to be placed. And after the adsorption taking mechanism drives the back plate to move to the combined frame, the arranged position detection mechanism can detect the position of the back plate, then the position fine adjustment mechanism and the position adjustment mechanism can be used for fine adjustment of the position of the back plate, and it is guaranteed that the back plate can be accurately placed on the photovoltaic panel.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic module processing technical field, concretely is a kind of photovoltaic module backboard automatic laminating equipment. BACKGROUND

[0002] Photovoltaic Module, commonly known as solar panels, are devices that convert sunlight directly into electricity. They are composed of a series or parallel connection of multiple photovoltaic cells, also known as solar cells, which can convert photon energy into electrical energy through the photoelectric effect.

[0003] When processing photovoltaic panels, the backboard needs to be attached to the photovoltaic panel. The backboard can provide protection for the photovoltaic panel and has good electrical insulation properties, effectively isolating the electrical contact between the cell and the external environment, preventing short circuits and other electrical faults. However, if there is an error in the backboard loading, the backboard may not be accurately attached to the photovoltaic panel, which may cause the photovoltaic panel to be more easily damaged. Therefore, we propose a photovoltaic module backboard automatic laminating equipment. SUMMARY

[0004] The utility model aims at providing a kind of photovoltaic module backboard automatic laminating equipment to solve the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of photovoltaic module backboard automatic laminating equipment, including combination frame, support frame and the suction taking mechanism for backboard taking, the combination frame is used to carry photovoltaic cell and backboard, the support frame is set to two groups, two groups of support frame are provided with position adjusting mechanism for adjusting the "X" axis and "Z" axis of suction taking mechanism, the side of position adjusting mechanism is provided with position fine adjustment mechanism for the position fine adjustment of suction taking mechanism, position detection mechanism for detecting the position of backboard taken by suction taking mechanism is arranged on the combination frame.

[0006] Further, the position adjusting mechanism includes a limiting rod, a first threaded rod, a first drive motor, a sliding sleeve, a first threaded sleeve and a fixed seat. One side of the support frame is fixedly installed with two limiting rods. A first threaded rod is rotatably installed on the support frame. A first drive motor is fixedly installed on one side of the support frame. The output end of the first drive motor is fixedly connected with the first threaded rod. A sliding sleeve is slidably connected outside the limiting rod. A first threaded sleeve is threadedly connected outside the first threaded rod. The sliding sleeve and the first threaded sleeve are fixedly installed with a fixed seat outside. An electric sliding rail in the "Z" axis direction is fixedly installed on one side of the fixed seat. An electric sliding seat is slidably connected on the electric sliding rail.

[0007] Further, the position fine adjustment mechanism comprises an adjusting frame, a second threaded rod, a second driving motor, a second threaded sleeve and a first connecting seat, one side of the electric sliding seat is fixedly provided with the adjusting frame, the inside of the adjusting frame is rotationally connected with the second threaded rod, the outside of the second threaded rod is threadedly connected with the second threaded sleeve, the outside of the second threaded sleeve is fixedly connected with the first connecting seat, one side of the adjusting frame is fixedly provided with the second driving motor, and the output end of the second driving motor is fixedly connected with the second threaded rod.

[0008] Further, the adsorption taking mechanism comprises a connecting plate, a mounting plate, adsorption pipes and suction heads, the bottom of the first connecting seat is fixedly provided with the connecting plate, the top of the connecting plate is attached to the bottom of the adjusting frame, the bottom of the connecting plate is fixedly provided with the mounting plate, a plurality of groups of adsorption pipes are penetratingly arranged on the mounting plate, and the bottom of the adsorption pipe is fixedly connected with the suction head.

[0009] Further, the position detection mechanism comprises a third driving motor, a second connecting seat and a visual sensor, the third driving motor is fixedly arranged on the combined frame, the output end of the third driving motor is fixedly connected with the second connecting seat, and one end of the top of the second connecting seat is fixedly provided with the visual sensor.

[0010] Further, the top of the combined frame is paved with a buffer pad, and the manufacturing material of the suction head is rubber material.

[0011] Compared with the prior art, the combined frame provided by the utility model can load the photovoltaic panel and the backboard, the position adjustment mechanism can drive the adsorption taking mechanism to move in the X-axis and Z-axis directions, so that the backboard on the adsorption taking mechanism can be placed above the photovoltaic panel on the combined frame, after the backboard is moved to the combined frame by the adsorption taking mechanism, the position detection mechanism can detect the position of the backboard, and then the position fine adjustment mechanism and the position adjustment mechanism can fine adjust the position of the backboard, so that the backboard can be accurately placed on the photovoltaic panel.

[0012] And the position of the adsorption taking mechanism is adjusted by using the screw rod adjustment mode when the adsorption taking mechanism is fine adjusted in the X-axis and Y-axis directions, so that the adjustment of the position of the backboard is more accurate.

[0013] And the position detection mechanism can be rotated to avoid after the position of the backboard is detected, so that the backboard can be conveniently placed. ACCURATE

[0014] Figure 1 It is a first perspective view structural diagram of the utility model;

[0015] Figure 2 It is the second perspective view structural schematic diagram of the utility model;

[0016] Figure 3 It is the A structure amplification schematic diagram of the utility model.

[0017] In the drawing: 1, combined frame; 2, support frame; 3, position adjusting mechanism; 4, position fine adjustment mechanism; 5, adsorption taking mechanism; 6, position detection mechanism; 7, limit rod; 8, first threaded rod; 9, first drive motor; 10, sliding sleeve; 11, first threaded sleeve; 12, fixed seat; 13, electric sliding rail; 14, electric sliding seat; 15, adjusting frame; 16, second threaded rod; 17, second drive motor; 18, second threaded sleeve; 19, first connecting seat; 20, connecting plate; 21, mounting plate; 22, adsorption tube; 23, suction head; 24, third drive motor; 25, second connecting seat; 26, visual sensor. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0019] Please refer to Figures 1-3 The utility model provides a kind of technical scheme: a kind of photovoltaic module backboard automatic piece equipment, including combined frame 1, support frame 2 and be used for backboard taking adsorption taking mechanism 5, the combined frame 1 is used to carry photovoltaic cell and backboard, the support frame 2 is set to two groups, two groups The support frame 2 between being provided with the position adjusting mechanism 3 of adjusting "X" axis and "Z" axis of adsorption taking mechanism 5, the position adjusting mechanism 3 side is provided with the position fine adjustment mechanism 4 of the position fine adjustment of adsorption taking mechanism 5, the combined frame 1 is provided with the position detection mechanism 6 of the position detection of the backboard position detection of adsorption taking mechanism 5 on.

[0020] Wherein, the combined frame 1 that is provided can carry photovoltaic panel and backboard, and the position adjusting mechanism 3 that is provided can drive adsorption taking mechanism 5 to move in "X" axis and "Z" axis two directions, so that backboard on adsorption taking mechanism 5 can be moved to the photovoltaic panel above on the combined frame 1, and after adsorption taking mechanism 5 drives backboard to move to the combined frame 1, the position detection mechanism 6 that is provided can detect backboard position, then backboard position can be fine adjusted using position fine adjustment mechanism 4 and position adjusting mechanism 3, to ensure that backboard can be accurately placed on photovoltaic panel.

[0021] Please refer toFigure 1 And Figure 2 The position adjusting mechanism 3 comprises limiting rods 7, first threaded rods 8, first drive motors 9, sliding sleeves 10, first threaded sleeves 11 and fixed seats 12, two groups of limiting rods 7 are fixedly installed on one side of the support frame 2, the first threaded rods 8 are rotatably installed on the support frame 2, the first drive motors 9 are fixedly installed on one side of the support frame 2, the output ends of the first drive motors 9 are fixedly connected with the first threaded rods 8, the sliding sleeves 10 are slidably connected outside the limiting rods 7, the first threaded sleeves 11 are threadedly connected outside the first threaded rods 8, the fixed seats 12 are fixedly installed outside the sliding sleeves 10 and the first threaded sleeves 11, the electric sliding rails 13 arranged in the 'Z' axis direction are fixedly installed on one side of the fixed seats 12, and the electric sliding seats 14 are slidably connected on the electric sliding rails 13.

[0022] The electric sliding rails 13 and the electric sliding seats 14 can drive the position fine adjustment mechanism 4 and the adsorption and taking mechanism 5 to descend, after the backboard is taken, the electric sliding seats 14 ascend along the electric sliding rails 13, then the first drive motors 9 drive the first threaded rods 8 to rotate, so that the first threaded sleeves 11, the fixed seats 12, the position fine adjustment mechanism 4 and the adsorption and taking mechanism 5 can move along the 'X' axis, and the limiting rods 7 and the sliding sleeves 10 can limit the movement of the fixed seats 12, so that the adsorption and taking mechanism 5 can move stably.

[0023] Please refer to Figure 1 , Figure 2 and Figure 3 The position detection mechanism 6 comprises third drive motors 24, second connecting seats 25 and visual sensors 26, the third drive motors 24 are fixedly installed on the combined frame 1, the output ends of the third drive motors 24 are fixedly connected with the second connecting seats 25, and the visual sensors 26 are fixedly installed on one end of the top of the second connecting seats 25.

[0024] When the backboard moves to the photovoltaic panel on the combined frame 1 along with the adsorption and taking mechanism 5, the third drive motors 24 drive the second connecting seats 25 and the visual sensors 26 to move to the position below the backboard for position detection, after the position detection of the backboard is completed, the third drive motors 24 can drive the second connecting seats 25 and the visual sensors 26 to reset, so as to prevent the visual sensors 26 from blocking the normal falling of the backboard.

[0025] Please refer to Figure 1 and Figure 2The position fine adjustment mechanism 4 comprises an adjusting frame 15, a second threaded rod 16, a second driving motor 17, a second threaded sleeve 18 and a first connecting seat 19. The adjusting frame 15 is fixedly installed on one side of the electric sliding seat 14. The second threaded rod 16 is rotatably connected inside the adjusting frame 15. The second threaded sleeve 18 is threadedly connected outside the second threaded rod 16. The first connecting seat 19 is fixedly connected outside the second threaded sleeve 18. The second driving motor 17 is fixedly installed on one side of the adjusting frame 15. The output end of the second driving motor 17 is fixedly connected with the second threaded rod 16.

[0026] When the position of the backboard under the adsorption and taking mechanism 5 needs to be fine adjusted, the position adjusting mechanism 3 drives the adsorption and taking mechanism 5 and the backboard to be adjusted in the "X" axis direction. Then, the second driving motor 17 operates to drive the second threaded rod 16 to rotate. Then, the second threaded rod 16 drives the second threaded sleeve 18, the first connecting seat 19 and the adsorption and taking mechanism 5 to move along the "Y" axis direction. Thus, the position fine adjustment of the backboard adsorbed by the adsorption and taking mechanism 5 is completed.

[0027] Please refer to Figure 1 and Figure 2 The adsorption and taking mechanism 5 comprises a connecting plate 20, a mounting plate 21, an adsorption pipe 22 and a suction head 23. The connecting plate 20 is fixedly installed at the bottom of the first connecting seat 19. The top of the connecting plate 20 is attached to the bottom of the adjusting frame 15. The mounting plate 21 is fixedly installed at the bottom of the connecting plate 20. A plurality of groups of adsorption pipes 22 are provided through the mounting plate 21. The suction head 23 is fixedly connected to the bottom of the adsorption pipe 22.

[0028] When the adsorption and taking mechanism 5 is lowered, the suction head 23 under the adsorption pipe 22 is first brought into contact with the backboard. Then, the external vacuum equipment is operated and connected with the adsorption pipe 22. Thus, the backboard can be adsorbed and taken by the suction head 23.

[0029] Please refer to Figure 1 and Figure 2 The top of the combination rack 1 is paved with a buffer pad. The suction head 23 is made of rubber material. The buffer pad can prevent the photovoltaic panel from being damaged due to collision when placed on the combination rack 1. The suction head 23 made of rubber material can be fully attached to the backboard for adsorption.

[0030] In use, first, the combined frame 1 can bear the photovoltaic panel and the backboard, and the position adjusting mechanism 3 can drive the adsorption taking mechanism 5 to move in the X-axis and Z-axis directions, so that the backboard on the adsorption taking mechanism 5 can be placed above the photovoltaic panel on the combined frame 1, and after the backboard is moved to the combined frame 1 by the adsorption taking mechanism 5, the position detection mechanism 6 can detect the position of the backboard, and then the position fine adjustment mechanism 4 and the position adjusting mechanism 3 can be used to fine adjust the position of the backboard, so that the backboard can be accurately placed on the photovoltaic panel, and the electric sliding rail 13 and the electric sliding seat 14 can drive the position fine adjustment mechanism 4 and the adsorption taking mechanism 5 to descend, and after the backboard is taken, the electric sliding seat 14 rises along the electric sliding rail 13, and then the first driving motor 9 drives the first threaded rod 8 to rotate, so that the first threaded sleeve 11, the fixed seat 12, the position fine adjustment mechanism 4 and the adsorption taking mechanism 5 can move along the X-axis, and the fixed seat 12 can be limited by the limiting rod 7 and the sliding sleeve 10 during movement, so that the adsorption taking mechanism 5 can move stably, and after the backboard moves to the photovoltaic panel on the combined frame 1 along with the adsorption taking mechanism 5, the third driving motor 24 drives the second connecting seat 25 and the visual sensor 26 to move below the backboard for position detection, and after the position detection of the backboard is completed, the third driving motor 24 can drive the second connecting seat 25 and the visual sensor 26 to reset, so as to prevent the visual sensor 26 from blocking the normal falling of the backboard, and when it is necessary to fine adjust the position of the backboard below the adsorption taking mechanism 5, the position adjusting mechanism 3 can drive the adsorption taking mechanism 5 and the backboard to adjust in the X-axis direction, and then the second driving motor 17 operates, and the second driving motor 17 drives the second threaded rod 16 to rotate, and then the second threaded rod 16 drives the second threaded sleeve 18, the first connecting seat 19 and the adsorption taking mechanism 5 to move along the Y-axis direction, so that the position fine adjustment of the backboard adsorbed by the adsorption taking mechanism 5 can be completed, and when the adsorption taking mechanism 5 descends, the suction head 23 below the adsorption pipe 22 can be first contacted with the backboard, and then the external vacuum equipment is connected with the adsorption pipe 22, so that the suction head 23 can adsorb and take the backboard.

[0031] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic backsheet assembly device for photovoltaic modules, comprising a assembly frame (1), a support frame (2), and an adsorption and picking mechanism (5) for picking up the backsheet, wherein the assembly frame (1) is used to carry photovoltaic cells and backsheets, and the support frame (2) is configured in two sets, characterized in that: A position adjustment mechanism (3) for adjusting the "X" axis and "Z" axis of the adsorption and retrieval mechanism (5) is provided between the two sets of support frames (2). A position fine adjustment mechanism (4) for fine adjustment of the position of the adsorption and retrieval mechanism (5) is provided on one side of the position adjustment mechanism (3). A position detection mechanism (6) for detecting the position of the back plate on the adsorption and retrieval mechanism (5) is provided on the combined frame (1).

2. The automatic photovoltaic module backsheet lamination equipment according to claim 1, characterized in that: The position adjustment mechanism (3) includes a limiting rod (7), a first threaded rod (8), a first drive motor (9), a sliding sleeve (10), a first threaded sleeve (11), and a fixed seat (12). Two sets of limiting rods (7) are fixedly installed on one side of the support frame (2). The first threaded rod (8) is rotatably installed on the support frame (2). The first drive motor (9) is fixedly installed on one side of the support frame (2). The output end of the first drive motor (9) is fixedly connected to the first threaded rod (8). The sliding sleeve (10) is slidably connected to the outside of the limiting rod (7). The first threaded sleeve (11) is threadedly connected to the outside of the first threaded rod (8). The fixed seat (12) is fixedly installed on the outside of the sliding sleeve (10) and the first threaded sleeve (11). An electric slide rail (13) set in the "Z" axis direction is fixedly installed on one side of the fixed seat (12). An electric slide block (14) is slidably connected on the electric slide rail (13).

3. The automatic photovoltaic module backsheet lamination equipment according to claim 2, characterized in that: The position fine-tuning mechanism (4) includes an adjustment frame (15), a second threaded rod (16), a second drive motor (17), a second threaded sleeve (18), and a first connecting seat (19). The adjustment frame (15) is fixedly installed on one side of the electric slide (14). The second threaded rod (16) is rotatably connected inside the adjustment frame (15). The second threaded sleeve (18) is threadedly connected to the outside of the second threaded rod (16). The first connecting seat (19) is fixedly connected to the outside of the second threaded sleeve (18). The second drive motor (17) is fixedly installed on one side of the adjustment frame (15). The output end of the second drive motor (17) is fixedly connected to the second threaded rod (16).

4. The automatic photovoltaic module backsheet lamination equipment according to claim 3, characterized in that: The adsorption and retrieval mechanism (5) includes a connecting plate (20), a mounting plate (21), an adsorption tube (22), and a suction head (23). The connecting plate (20) is fixedly installed at the bottom of the first connecting seat (19). The top of the connecting plate (20) is attached to the bottom of the adjustment frame (15). The mounting plate (21) is fixedly installed at the bottom of the connecting plate (20). Multiple sets of adsorption tubes (22) are arranged through the mounting plate (21). The suction head (23) is fixedly connected to the bottom of the adsorption tube (22).

5. The automatic photovoltaic module backsheet lamination equipment according to claim 4, characterized in that: The position detection mechanism (6) includes a third drive motor (24), a second connecting seat (25) and a vision sensor (26). The third drive motor (24) is fixedly installed on the assembly frame (1). The output end of the third drive motor (24) is fixedly connected to the second connecting seat (25). The vision sensor (26) is fixedly installed at one end of the top of the second connecting seat (25).

6. The automatic photovoltaic module backsheet lamination equipment according to claim 5, characterized in that: The top of the assembly frame (1) is covered with a cushioning pad, and the suction head (23) is made of rubber.

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