Wave-shaped partitioned shaping mattress

Abstract

The utility model discloses a wave-shaped partitioned shaping mattress, and relates to the technical field of bedding articles, the wave-shaped partitioned shaping mattress comprises a face quilting seam layer, a filling layer and a supporting layer, the filling layer is filled with two types of shaping materials with different hardness in an up-down connection mode, and the two types of shaping materials are in a wave pattern shape on the connection face. According to the mattress, the defect that actual experience partition is not obvious after a conventional mattress in the industry adopts a supporting layer process and is isolated by a filling layer is overcome, meanwhile, gradual change of hardness of a wave partition process is far superior to cliff type change of hardness of a conventional vertical partition process in the industry, the mattress is perfectly fitted with a body curve, and the mattress has a good health care effect. After a long time, the pillow has a shaping effect, the stretching and oppression of muscle nerves are reduced, the discomfort during sleep is reduced, and deep sleep is promoted.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bedding, in particular to a wave-shaped partitioned shaping mattress. BACKGROUND

[0002] The process combination structure of a conventional mattress is sequentially from top to bottom a face quilting layer 1, a filling layer 2 and a support layer 3. There are mainly two kinds of partitioned support processes for conventional mattresses in the existing industry:

[0003] As shown in Figure 1 , the first kind is a soft and hard partition of the support layer. The support layer is usually mainly composed of springs. The softness and hardness are generally distinguished by the diameter difference of the spring wire. The thicker the diameter of the spring wire, the stronger the support force, and the thinner the diameter, the weaker the support force. The partition process of the support layer is at the lowermost layer of the mattress. There is also a filling layer (about 40-70 mm thick) and a face quilting layer (about 30-50 mm) above the layer. After about 70 mm or more of material isolation, the actual experience of the partitioned support difference is not obvious.

[0004] As shown in Figure 2 , the second kind is that the filling layer material of the mattress adopts a soft and hard partition combination. That is, the partition is performed by the difference in the indentation hardness value of the filling layer material. Generally, high-hard sponge (hard), latex (moderate) and memory foam (soft) are used for segmented filling. This process will have a sharp rise or fall in softness and hardness. At the same time, the support hardness in a partition segment is balanced as a whole, which does not match the human spine and body contour curve.

[0005] The above two kinds of partitioned support processes have corresponding disadvantages due to the cliff-type partition of the soft and hard partition. CONTENT OF THE UTILITY MODEL

[0006] The main purpose of the present application is to provide a wave-shaped partitioned shaping mattress, which aims to solve the technical problem that the actual experience of the partition is not obvious after the process of the support layer of the conventional mattress in the existing industry is isolated by the filling layer.

[0007] The technical solution adopted by the present application is as follows:

[0008] A wave-shaped partitioned shaping mattress comprises a face quilting layer, a filling layer and a support layer. The filling layer comprises two kinds of modeling materials with different hardness. The two kinds of modeling materials are filled in an upper-lower abutting manner. The two kinds of modeling materials are in a wave pattern at the abutting surface.

[0009] Optionally, in the two kinds of modeling materials, the hardness of the modeling material located in the upper layer is less than the hardness of the modeling material located in the lower layer.

[0010] Optionally, in the two kinds of modeling materials, the height and curve change value of the wave crest and trough corresponding to the wave pattern of the modeling material located in the upper layer are opposite to those of the modeling material located in the lower layer.

[0011] Optionally, the side of the filling layer in contact with the face quilting layer and the side of the filling layer in contact with the support layer are both horizontal planes.

[0012] Optionally, the filling layer is any one of a three-zone filling layer, a five-zone filling layer, and a seven-zone filling layer.

[0013] Optionally, the three-zone filling layer is sequentially divided into a head-shoulder zone, a waist-hip zone, and a leg-foot zone along a length direction from one end to the other end.

[0014] Optionally, the five-zone filling layer is sequentially divided into a headrest zone, a shoulder zone, a waist-hip zone, a thigh zone, and a calf zone along a length direction from one end to the other end.

[0015] Optionally, the seven-zone filling layer is sequentially divided into a headrest zone, a shoulder zone, a waist-hip zone, a hip-leg zone, a leg-knee zone, a calf zone, and a foot zone along a length direction from one end to the other end.

[0016] Optionally, the modeling material is at least two of a sponge support pad, a palm pad, latex, memory foam, and a spring pad.

[0017] Optionally, the support layer includes support springs of the same hardness.

[0018] Compared with the prior art, the application has the following beneficial effects:

[0019] The wave-shaped partitioned shaping mattress provided by the embodiment of the application not only solves the problem that the actual experience partition is not obvious after the support layer of the conventional mattress in the industry is isolated by the filling layer, but also uses the wave partition process to gradually change the hardness, which is much better than the common fault of the cliff-type change of the hardness of the vertical partition process in the industry, and perfectly matches the body curve, so that the spine is in a natural relaxed state, has a shaping effect over a long period of time, reduces the stretching and compression of the muscles and nerves, reduces the discomfort during sleep, and promotes deep sleep. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 FIG. 1 is a structural diagram of a conventional mattress support layer partition support;

[0021] Figure 2 FIG. 2 is a structural diagram of a conventional mattress filling layer partition support;

[0022] Figure 3 FIG. 3 is a structural diagram of a wave-shaped partitioned shaping mattress provided by the embodiment of the application using a seven-zone filling layer support;

[0023] Figure 4 FIG. 4 is a structural diagram of a wave-shaped partitioned shaping mattress provided by the embodiment of the application using a five-zone filling layer support;

[0024] Figure 5 The wave-shaped partitioned shaping mattress provided by the embodiment of the application adopts a structure diagram of a three-part filling layer support.

[0025] Explanation of reference numerals in the drawings:

[0026] 1 - face quilting layer, 2 - filling layer, 3 - support layer. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the application.

[0028] It should be noted that all directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directionality indications also change accordingly.

[0029] In the application, unless otherwise explicitly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be internal connection of two elements or interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0030] In addition, if the description of "first", "second", etc. is involved in the embodiments of the application, the description of "first", "second", etc. is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel solutions. Taking "A and / or B" as an example, it includes A solution, or B solution, or A and B solution. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the scope of protection claimed by the application.

[0031] The embodiment of the present application provides a wave-shaped partition shaping mattress, which comprises a face quilting layer 1, a filling layer 2 and a support layer 3 from the surface of the mattress to the bottom surface of the mattress in sequence, the filling layer 2 is filled by two kinds of modeling materials with different softness and hardness in a way of being connected in sequence from top to bottom, and the two kinds of modeling materials are in a wave pattern at the connecting surface.

[0032] In the shaping mattress, the filling layer 2 is composed of two layers of materials with different softness and hardness, the upper layer is soft and has a low indentation hardness value, and the lower layer is hard and has a high indentation hardness value, the two layers of modeling materials are divided into A and B surfaces, the A surface is a horizontal surface, and the B surface is a wave surface, the A surface is the surface of the filling layer connected with the face quilting layer or the support layer, and the B surface is the surface of the two kinds of modeling materials connected with each other, and the height and curve change value of the wave peak and the wave valley of the modeling material in the upper layer and the modeling material in the lower layer are opposite when the wave is shaped.

[0033] The wave-shaped partition shaping mattress provided by the embodiment of the present application can be set in seven partitions, five partitions and three partitions according to ergonomics, body size difference and customer demand difference, so as to meet different customer demands.

[0034] Specifically,

[0035] Firstly, the wave-shaped partition shaping mattress with a seven-partition filling layer

[0036] As shown in the drawing, Figure 3 the face quilting layer and the support layer of the mattress with seven-partition setting can be processed by using the conventional mattress processing method, and no special process is required, the filling layer material is processed by using the following method, the seven-partition support is mainly divided into seven parts from the head to the tail of the mattress, i.e., the first part is a headrest area, the second part is a shoulder area, the third part is a waist and back area, the fourth part is a hip and leg area, the fifth part is a leg and knee area, the sixth part is a small leg area, and the seventh part is a foot area; the headrest area and the foot area have the same process, the shoulder area and the small leg area have the same process, and the upper and lower combined materials are cut into shapes, the A surface of the upper material is cut horizontally, the B surface is cut in a wave pattern, and the thickness of the first part, the third part, the fifth part and the seventh part of the B surface is relatively thick, and the thickness of the second part, the fourth part and the sixth part is relatively thin. The height and curve change value of the wave peak and the wave valley of the upper material and the lower material are opposite, the B surface of the upper material is spliced with the B surface of the lower material after cutting, and the wave curve is perfectly connected.

[0037] The wave seven sub-zone mattress processed by the process is slightly hard corresponding to the head, waist, leg, foot area of the body, ensuring overall sufficient support; the shoulder, hip, calf area is moderately slightly soft, suitable for people who love to sleep on one side, are thin, and have S-shaped body shape, and if the difference between the softness and hardness needs to be large, the difference in the indentation hardness value of the filled upper and lower layers of material can be increased and the curve value of the B surface cutting of the filling material can be increased (that is, the wave peak to wave valley value is increased), which can be customized differently according to customer needs.

[0038] Second: wave-shaped sub-zone shaping mattress with five sub-zone filling layer

[0039] As shown in Figure 4 , the mattress is set in five sub-zones, the face quilting layer and the support layer can be processed by the conventional mattress processing method, without special process requirements, and the filling layer material is processed by the following method. The main sub-zones of the five sub-zone support layer from the head of the bed to the tail of the bed are: the first sub-zone is the "headrest area", the second sub-zone is the "shoulder area", the third sub-zone is the "waist and hip area", the fourth sub-zone is the "thigh area", and the fifth sub-zone is the "calf area". At the same time, the "headrest area" and the "calf area" have the same process, the "shoulder area" and the "thigh area" have the same process, and the upper layer material A surface is cut horizontally and the B surface is cut in a wave shape. At the same time, the first sub-zone "headrest area", the third sub-zone "waist and hip area", and the fifth sub-zone "calf area" have a slightly thick thickness. The second sub-zone "shoulder area" and the fourth sub-zone "thigh area" have a slightly thin thickness. The wave peak and wave valley height and curve change value of the upper layer material and the lower layer material are exactly opposite, that is, after cutting, the B surface of the upper layer material and the B surface of the lower layer material are spliced, and the wave shape curve is perfectly connected.

[0040] The wave five sub-zone mattress processed by the process is slightly hard corresponding to the head, waist, leg, foot area of the body, ensuring overall sufficient support; the shoulder, hip, calf area is moderately slightly soft, suitable for people who love to sleep on one side, are thin, and have S-shaped body shape, and if the difference between the softness and hardness needs to be large, the difference in the indentation hardness value of the filled upper and lower layers of material can be increased and the curve value of the B surface cutting of the filling material can be increased (that is, the wave peak to wave valley value is increased), which can be customized differently according to customer needs.

[0041] Third: wave-shaped sub-zone shaping mattress with three sub-zone filling layer

[0042] As shown in Figure 5As shown, the mattress with three-partition setting, the face quilting layer and the support layer can be processed by the conventional mattress processing method, and no special process is required. The filling layer material is processed by the following method. The main partitions of the three-partition support layer from the head of the bed to the tail of the bed are as follows: the first partition is the "head and shoulder area", the second partition is the "waist and hip area", and the third partition is the "leg and foot area". At the same time, the process of the "head and shoulder area" and the "leg and foot area" is consistent. When the upper and lower combined materials are cut and formed, the A surface of the upper material is cut horizontally, and the B surface is cut in a wave shape. At the same time, the thickness of the first partition "head and shoulder area" and the third partition "leg and foot area" is slightly thin. The thickness of the second partition "waist and hip area" is slightly thick. The height and curve change value of the wave peak and wave trough of the upper material and the lower material are opposite. After the cutting is completed, the B surface of the upper material is spliced with the B surface of the lower material, and the wave curve is perfectly connected.

[0043] The wave three-partition mattress processed by the process is slightly hard in the waist and hip area corresponding to the body, which ensures sufficient support for the waist and hip area. The head and shoulder and the leg and foot are moderately soft, which is suitable for people with a slightly obese body type and a preference for strong support of the waist and hip. If the difference between the softness and hardness needs to be larger, the difference between the indentation hardness values of the upper and lower filling materials can be increased, and the curve value of the B surface cutting of the filling material can be increased (that is, the value from the wave peak to the wave trough is increased), which can be customized according to customer needs.

[0044] The processing method of the wave partition shaping mattress provided by the present application has the following beneficial effects:

[0045] (1) Wave partition shaping mattress: the original design is to better adapt to the human body curve and provide more accurate support. The softness and hardness gradient process is more gentle and soft, which changes the disadvantages of the conventional cliff type difference in the industry. The processing method of the wave seven-partition mattress conforms to the ergonomic design, and the customer can achieve body shaping and promote the healthy development of the spine during long-term use.

[0046] (2) Wave partition shaping mattress: the softness and hardness of each area are different, which are changed by the cutting thickness of the filling layer material and the difference in material indentation hardness. The manufacturing and processing operation is simple, and the actual experience effect is obvious. Different softness and hardness requirements can be made for different people, and the needs of different body types and sleep feeling differences in the differentiated market can be met.

[0047] (3) Wave partition shaping mattress: the wave cutting process of the filling layer material of the wave partition shaping mattress can be used in an infinite cycle mode, which reduces material waste, saves energy and protects the environment, and reduces costs.

[0048] The above only describes the preferred embodiments of the present application and does not limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A wave-shaped partitioned shaping mattress, characterized in that, It includes a face quilting layer, a filling layer and a support layer. The filling layer includes two shaping materials with different hardnesses. The two shaping materials are filled by connecting them one above the other, and the two shaping materials have a wavy pattern at the interface.

2. The wave-shaped partitioned shaping mattress according to claim 1, characterized in that, Of the two types of molding materials, the upper molding material has a lower hardness than the lower molding material.

3. The wave-shaped zoned shaping mattress according to claim 1, characterized in that, In the two types of shaping materials, the height and curve variation values ​​of the peaks and troughs of the wave pattern corresponding to the upper and lower layers of the shaping material are opposite.

4. The wave-shaped zoned shaping mattress according to claim 1, characterized in that, The side of the filling layer that contacts the facial quilting layer and the side of the filling layer that contacts the support layer are both horizontal planes.

5. The wave-shaped zoned shaping mattress according to claim 1, characterized in that, The filling layer is any one of a three-zone filling layer, a five-zone filling layer, or a seven-zone filling layer.

6. The wave-shaped zone shaping mattress according to claim 5, characterized in that, The three-part filling layer is divided into the head and shoulder area, waist and hip area, and leg and foot area in sequence from one end to the other along the length direction.

7. The wave-shaped zoned shaping mattress according to claim 5, characterized in that, The five-zone filling layer is divided into the headrest area, shoulder area, waist and hip area, thigh area and calf area along the length direction from one end to the other.

8. The wave-shaped zone shaping mattress according to claim 5, characterized in that, The seven-zone filling layer is divided into the headrest area, shoulder area, waist and hip area, hip and leg area, leg and knee area, calf area and foot area along the length direction from one end to the other.

9. The wave-shaped zoned shaping mattress according to claim 1, characterized in that, The molding material is at least two of the following: sponge support pad, coir pad, latex, memory foam, and spring pad.

10. The wave-shaped partition shaping mattress according to claim 1, characterized in that, The support layer includes support springs of the same stiffness.

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