Scrap metal crushing and dust removing equipment

By combining arc-shaped guide plates and spray pipes to form a water curtain, and combining it with an arc-shaped HEPA filter, the problem of dust removal during the waste metal crushing process is solved, achieving efficient dust removal and safe production.

CN224024616UActive Publication Date: 2026-03-24JIASHAN BAOJU WASTE & OLD METAL RECYCLING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-15
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Dust generated during the scrap metal crushing process is difficult to remove effectively in existing technologies, especially high-concentration dust, which leads to air pollution and occupational health risks. Furthermore, existing dust removal equipment is inefficient.

Method used

A uniform water curtain is formed by combining arc-shaped guide plates and spray pipes, and combined with arc-shaped HEPA filter screen, it achieves the initial interception of high-concentration dust and the stratified capture of fine dust. Multi-stage dust removal is carried out using dust removal fans and water pump systems.

Benefits of technology

It improves dust removal efficiency, ensures clean exhaust gas, reduces downtime, lowers occupational disease risk, and protects the health of operators.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224024616U_ABST
    Figure CN224024616U_ABST
Patent Text Reader

Abstract

The utility model discloses scrap metal crushing and dust removing equipment which comprises a dust removing box, an arc-shaped flow guide plate and two baffles are fixedly connected in the dust removing box, the arc-shaped flow guide plate is located between the two baffles, a through hole is formed in the outer wall of the dust removing box, and a spraying pipe is fixedly connected to the inner wall of the through hole. A plurality of spray heads are uniformly and fixedly communicated with the outer wall of the spray pipe, two partition plates are fixedly connected to the interior of the dust removal box, two drainage pipes are fixedly communicated with the outer wall of the dust removal box, arc-shaped rubber sealing gaskets are fixedly connected to the other partition plate and the outer wall of the dust removal box, and a filtering assembly is arranged in the dust removal box. According to the utility model, two uniform water curtains are formed by the gap between the partition plate and the arc-shaped guide plate, so that primary interception of high-concentration dust is enhanced, and airflow bypassing is avoided; and in combination with water mist coverage of the spraying pipe, layered capture of large particles and fine dust is realized, and the dust removal efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to scrap metal crushing technical field especially relates to a scrap metal crushing dust removal equipment. BACKGROUND

[0002] A large amount of dust is generated in the scrap metal crushing process, which not only pollutes the air, but also may cause greater harm to the environment. For example, when scrap steel is crushed, a large amount of dust is generated due to the impact, friction and high-speed rotation of the material. If dust removal is not performed, the dust will spread into the air, resulting in a decrease in air quality. The dust generated during the crushing process contains metal particles, soil, rust and other impurities. If these dust is not removed in time, it will cause harm to the respiratory system of the operator and increase the risk of occupational diseases.

[0003] In the prior art, the dry dust removal (such as bag dust removal) has limited ability to capture fine dust, and ordinary water mist spraying cannot effectively settle high-concentration dust (the water curtain formation method is single, the water flow is unevenly distributed, and part of the dust may bypass the water curtain and directly enter the exhaust pipe, reducing the dust removal effect), resulting in that the exhaust gas still contains a large amount of particulate matter. Therefore, we propose a scrap metal crushing dust removal equipment to solve the above problems. SUMMARY

[0004] The utility model discloses a scrap metal crushing dust removal equipment to solve the problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A scrap metal crushing dust removal equipment, comprising a dust removal box, wherein the inside of the dust removal box is fixedly connected with an arc-shaped flow guide plate and two baffles, the arc-shaped flow guide plate is located between the two baffles, a through hole is formed in the outer wall of the dust removal box, a spray pipe is fixedly connected to the inner wall of the through hole, a plurality of spray heads are uniformly fixed to the outer wall of the spray pipe, two partition plates are fixedly connected to the inside of the dust removal box, two drain pipes are fixedly connected to the outer wall of the dust removal box, and the other partition plate and the outer wall of the dust removal box are fixedly connected with arc-shaped rubber sealing pads.

[0007] Preferably, the filter assembly comprises two end plates located between the two arc-shaped rubber sealing pads, the outer walls of the two end plates are in extrusion with the inner wall of the dust removal box, two arc-shaped connecting plates are fixedly connected between the two end plates, two arc-shaped Hepa filter screens are fixedly connected between the two arc-shaped connecting plates, and round holes are formed in the outer wall of the dust removal box, an air outlet pipe is fixedly connected to the inner wall of the round hole, and the filter assembly is arranged to further filter the dust in the airflow.

[0008] Preferably, the outer wall of the dust removal box is fixedly connected with an air inlet pipe, one end of the air inlet pipe is fixedly connected with a dust removal fan, and the impeller inside the dust removal fan is made of wear-resistant material (such as manganese steel or ceramic coating) or is reinforced in design, and the shell has a large thickness.

[0009] Preferably, the top of the dust removal box is fixedly connected with a water inlet pipe, and the water inlet pipe and one end of the spray pipe are fixedly connected with water pumps, respectively.

[0010] Preferably, the outer wall of one of the baffles is fixedly connected with a liquid level meter, and the outer walls of the two drain pipes are fixedly connected with electronic valves, respectively.

[0011] Preferably, the outer wall of one of the end plates is provided with a sliding hole, and the inner wall of the sliding hole is rotatably connected with the outer wall of the air outlet pipe.

[0012] Preferably, the outer wall of the dust removal box is provided with a groove, and the inner wall of the groove is hingedly connected with a top door.

[0013] Compared with the prior art, the dust removal box has the following advantages:

[0014] The gap between the baffle and the arc-shaped guide plate forms two uniform water curtains, which enhances the initial interception of high-concentration dust and avoids airflow bypassing.

[0015] The arc-shaped Hepa filter screen filters residual particles again, ensures that the discharged gas is clean, and the arc-shaped filter screen is quickly replaced by rotating the end plate, which is simple to operate and has good sealing performance, and reduces downtime. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the present application, the following will briefly introduce the drawings needed in the specific implementation manner.

[0017] Figure 1 A sectional three-dimensional structure schematic view of a waste metal crushing and dust removal equipment is provided.

[0018] Figure 2A cross section structure schematic view of a waste metal crushing and dust removal equipment is provided in the utility model.

[0019] Figure 3 A three-dimensional structure schematic view of a waste metal crushing and dust removal equipment is provided in the utility model.

[0020] Figure 4 A partial cross section structure schematic view of a waste metal crushing and dust removal equipment is provided in the utility model.

[0021] In the drawing: 1, dust removal box; 2, baffle; 3, arc-shaped flow guide plate; 4, water inlet pipe; 5, spray pipe; 6, spray head; 7, partition plate; 8, liquid level meter; 9, drain pipe; 10, arc-shaped rubber sealing gasket; 11, arc-shaped Hepa filter screen; 12, arc-shaped connecting plate; 13, end plate; 14, air outlet pipe; 15, top door; 16, handle; 17, air inlet pipe. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] As shown in Figures 1-4 The utility model relates to a waste metal crushing and dust removal equipment, which comprises a dust removal box 1, the outer wall of the dust removal box 1 is fixedly connected with an air inlet pipe 17, one end of the air inlet pipe 17 is fixedly connected with a dust removal fan, the inside of the dust removal box 1 is fixedly connected with an arc-shaped flow guide plate 3 and two baffles 2, the arc-shaped flow guide plate 3 is located between the two baffles 2, a gap is left between the bottom of the two baffles 2 and the top of the arc-shaped flow guide plate 3, so that water flows downward through the two gaps and forms a water curtain effect, the top of the dust removal box 1 is fixedly connected with a water inlet pipe 4, and the water inlet pipe 4 and one end of a spray pipe 5 are both fixedly connected with a water pump.

[0024] The outer wall of the dust removal box 1 is provided with a through hole, the inner wall of the through hole is fixedly connected with the spray pipe 5, the outer wall of the spray pipe 5 is uniformly fixedly connected with a plurality of spray heads 6, the plurality of spray heads 6 are located between the two water curtains, and the two water curtains cooperate to quickly treat high-concentration dust.

[0025] The inside of the dust removal box 1 is fixedly connected with two partitions 7, one of the partitions 7 is fixedly connected with a liquid level meter 8 (UQZ-1) on the outer wall, the liquid level meter 8 (UQZ-1) is designed in a floating ball type, the outer wall of the two drain pipes 9 is fixedly installed with an electronic valve, the electronic valve controls the opening and closing of the drain pipe 9, the outer wall of the dust removal box 1 is fixedly connected with two drain pipes 9, the other partition 7 and the outer wall of the dust removal box 1 are fixedly connected with arc-shaped rubber sealing pads 10, the two arc-shaped rubber sealing pads 10 prevent airflow from flowing out of the gap between the two arc-shaped connecting plates 12.

[0026] The inside of the dust removal box 1 is provided with a filter assembly, the filter assembly includes two end plates 13, one of the end plates 13 is provided with a sliding hole on the outer wall, the inner wall of the sliding hole is rotatably connected with the outer wall of the air outlet pipe 14, the two end plates 13 are located between the two arc-shaped rubber sealing pads 10, the outer wall of the two end plates 13 is pressed against the inner wall of the dust removal box 1, the two arc-shaped rubber sealing pads 10 press the two end plates 13 to be fixed in the middle.

[0027] The two end plates 13 are fixedly connected with two arc-shaped connecting plates 12, the two arc-shaped connecting plates 12 are fixedly connected with two arc-shaped Hepa filter screens 11, the arc-shaped Hepa filter screens 11 can be cleaned and reused, the outer wall of the dust removal box 1 is provided with a circular hole, the inner wall of the circular hole is fixedly connected with an air outlet pipe 14, the outer wall of the dust removal box 1 is provided with a groove, the inner wall of the groove is hingedly connected with a top door 15, the top of the top door 15 is fixedly connected with a handle 16.

[0028] Working principle: in use, the input end of the dust removal fan is connected with the existing scrap metal crusher, the dust generated during crushing is sucked into the dust removal box 1 through the air inlet pipe 17, and the water pump connected with the water inlet pipe 4 is operated in advance to deliver the external water source into the water inlet pipe 4, and the water flows downward between the two partitions 7 and the arc-shaped guide plates 3, forming the effect of two water curtains, after the dust enters, it is treated by wet dust removal, and after the water pump connected with the spray pipe 5 is operated, the water is sprayed downward through the multiple spray heads 6, which can further reduce the dust with high concentration, after the large-particle dust or impurities are removed, the airflow hits the outer wall of the partition 7, the small water droplets in the airflow fall downward by gravity or flow downward along the outer wall of the partition 7, and the airflow finally blows toward the arc-shaped Hepa filter screen 11 at the bottom of the two arc-shaped connecting plates 12, which is filtered, and the fine impurities and dust are further treated, after the dust removal is completed, the airflow is discharged through the air outlet pipe 14, when the arc-shaped Hepa filter screen 11 at the bottom of the two arc-shaped connecting plates 12 is replaced, the top door 15 is opened, the two end plates 13 are rotated (overcoming the pressing force of the two arc-shaped rubber sealing pads 10 and the end plates 13), the two end plates 13 are rotated to drive the two arc-shaped Hepa filter screens 11 to be transposed upward and downward, so that the old arc-shaped Hepa filter screen 11 is upward, and it is replaced.

[0029] It should be noted that in actual use, the existing technology PLC controller can be added, the PLC controller is electrically connected with the dust removal fan, the water pump, the electronic valve and the liquid level meter 8, the overall operation is facilitated, the specific data analysis processing related to the control function is further realized, the method content can be realized by the person skilled in the art based on the known common knowledge, and the method content is not within the scope of the scheme, and the above description is only used to illustrate the beneficial effects of the improvement of the hardware structure that can be realized.

[0030] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and the components known by the person skilled in the art are not described in detail, and the structure and principle of the components known by the person skilled in the art can be known by the person skilled in the art through a technical manual or through a conventional experimental method.

[0031] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A scrap metal crushing and dust extraction apparatus comprising a dust extraction box (1), characterised in that, The inside of the dust removal box (1) is fixedly connected with an arc-shaped flow guide plate (3) and two baffles (2), the arc-shaped flow guide plate (3) is located between the two baffles (2), the outer wall of the dust removal box (1) is provided with a through hole, the inner wall of the through hole is fixedly connected with a spray pipe (5), the outer wall of the spray pipe (5) is uniformly fixed with a plurality of spray heads (6), the inside of the dust removal box (1) is fixedly connected with two partitions (7), the outer wall of the dust removal box (1) is fixedly connected with two drain pipes (9), the other partition (7) and the outer wall of the dust removal box (1) are fixedly connected with arc-shaped rubber sealing pads (10), and the inside of the dust removal box (1) is provided with a filter assembly.

2. A scrap metal crushing and dust extraction apparatus according to claim 1, wherein, The filter assembly comprises two end plates (13), the two end plates (13) are located between the two arc-shaped rubber sealing pads (10), the outer walls of the two end plates (13) are extruded against the inner walls of the dust removal box (1), the two end plates (13) are fixedly connected with two arc-shaped connecting plates (12), the two arc-shaped connecting plates (12) are fixedly connected with two arc-shaped hepa filter screens (11), and the outer wall of the dust removal box (1) is provided with a circular hole, and the inner wall of the circular hole is fixedly connected with an air outlet pipe (14).

3. A scrap metal crushing and dust extraction apparatus according to claim 1, wherein, The outer wall of the dust removal box (1) is fixedly connected with an air inlet pipe (17), one end of the air inlet pipe (17) is fixedly connected with a dust removal fan.

4. The scrap metal crushing and dust removing apparatus according to claim 1, wherein The top of the dust removal box (1) is fixedly connected with a water inlet pipe (4), and one end of the water inlet pipe (4) and the spray pipe (5) are fixedly connected with a water pump.

5. The scrap metal crushing and dust extraction apparatus according to claim 1, wherein, The outer wall of one of the partitions (7) is fixedly connected with a liquid level meter (8), and the outer walls of the two drain pipes (9) are fixedly connected with electronic valves.

6. A scrap metal crushing and dust extraction apparatus according to claim 2, wherein, The outer wall of one of the end plates (13) is provided with a sliding hole, and the inner wall of the sliding hole is rotatably connected with the outer wall of the air outlet pipe (14).

7. A scrap metal crushing and dust extraction apparatus according to claim 1, wherein The outer wall of the dust removal box (1) is provided with a groove, and the inner wall of the groove is hingedly connected with a top door (15), and the top of the top door (15) is fixedly connected with a handle (16).