High-efficiency negative-pressure debenzolization device
By installing baffles and heating devices on the surface of steam transmission pipelines, the problem of steam condensation in cold environments is solved, thereby improving steam utilization efficiency and reducing energy consumption and maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-24
AI Technical Summary
In cold winter conditions, steam is prone to condensing into water droplets during transmission, which affects the normal operation of the benzene removal tower and increases system energy consumption and maintenance costs.
By installing baffles and heating devices on the surface of the steam conveying pipeline, the steam pipeline is heated evenly with heated water, thus preventing the steam from condensing into water droplets.
It improves the efficiency of steam utilization, avoids steam condensation in the pipeline, and reduces system energy consumption and maintenance costs.
Smart Images
Figure CN224024645U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of benzene removal devices, specifically a high-efficiency negative pressure benzene removal device. Background Technology
[0002] In modern industry, high-efficiency negative pressure benzene removal devices are widely used in gas processing systems to remove benzene pollutants from gases and ensure compliance with environmental protection requirements. The negative pressure benzene removal tower, as the core component of this device, primarily functions to remove benzene using steam. During operation, steam is piped into the tower, where it comes into contact with the gas to be treated, promoting the removal of benzene compounds.
[0003] However, in existing technologies, steam is prone to condensation into water droplets during transmission in cold winter environments due to the drop in external ambient temperature, thus reducing steam utilization efficiency. Specifically, when steam is transported from pipelines to the negative pressure benzene removal tower, the temperature of the steam may drop significantly during the transmission process due to the influence of the external environment, causing the steam to condense into water droplets. This not only affects the normal operation of the benzene removal tower but also increases the system's energy consumption and maintenance costs. Utility Model Content
[0004] The purpose of this invention is to provide a high-efficiency negative pressure benzene removal device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency negative pressure benzene removal device, comprising a tower body, an outer casing, and an inner casing. The top of the outer casing has a first cavity, the middle of the first cavity has an inner casing, and the bottom of the outer casing has a second cavity. A second pipe is fixed in the middle of the second cavity. One end of the second pipe is connected to one side of a first flange, and the other side of the first flange is connected to an interface, which is fixed to the bottom side of the tower body.
[0006] When using the high-efficiency negative pressure benzene removal device in this technical solution, the operator first needs to connect an external power supply to the device and control its operation through the control panel. The operator then replenishes the required amount of water into the inner tank through the sixth pipe. After replenishing an appropriate amount, the operator stops the input and starts the heating rod. The heating rod heats the water in the inner tank. Once the water reaches the specified temperature, the operator opens the valve and starts the pump. The water in the inner tank is then transferred to one end of the second chamber through the third pipe. The water flows back and forth within the second chamber via a baffle installed there, thus evenly heating the surface of the second pipe. When the water flows to the other end of the second chamber, it is drawn in by the fourth pipe and transferred to the pump. The pump then returns the water to the inner tank through the fifth pipe for heating and recycling. Finally, the operator turns on the steam-generating device. The device delivers the steam to the second pipe through the first pipe. The second pipe heats and insulates the steam to prevent condensation due to external factors. The steam then enters the interface through the second pipe and is finally transferred to the interior of the tower for use.
[0007] Preferably, the other end of the second pipe is connected to one side of a second flange, and the other side of the second flange is connected to the first pipe. The arrangement of the first pipe allows steam-generating equipment to transmit steam through this pipe to the interior of the second pipe, providing a transport channel.
[0008] Preferably, a partition is fixed to the outer surface of the second cavity. The installation of the partition allows a channel for back-and-forth flow to be formed inside the second cavity, so that the water in the inner tank can be evenly heated on the surface of the second pipe after it is transferred into the second cavity.
[0009] Preferably, a sixth pipe is connected to the outer top of the inner tank. The installation of the sixth pipe allows the water to be used in this invention to be transported to the interior of the inner tank through this pipe, providing a replenishment channel.
[0010] Preferably, a heating rod is fixed to the bottom of the inner tank. By installing the heating rod, the water inside the inner tank can be heated, achieving the desired heating effect.
[0011] Preferably, a valve is fixed to the bottom of the outer side of the inner tank, one end of which is connected to a third pipe, and one end of the third pipe is located inside the second cavity. Through the cooperation of the valve and the third pipe, water in the inner tank can be transferred to the interior of the second cavity, achieving the effects of opening and closing the flow.
[0012] Preferably, a fifth pipe is connected to the top of the other side of the inner tank. One end of the fifth pipe is connected to the output end of the pump body, and the output end of the pump body is connected to a fourth pipe, with one end of the fourth pipe located inside the other end of the second cavity. Through the cooperation of the fourth pipe, the pump body, and the fifth pipe, water that has entered the second cavity and heated the surface of the second pipe can be pumped back into the inner tank, achieving a recycling effect.
[0013] Preferably, a lifting frame is connected to the outer bottom surface of the outer casing, and a base is connected to the bottom end of the lifting frame. The installation of the base allows the present invention to be placed stably off the ground for use.
[0014] Preferably, the lifting frame has an internal shaft with a first support rod and a second support rod crosswise installed at both ends, and a hydraulic cylinder is connected in the middle of the shaft. By setting up the lifting frame, the outer casing can be raised and lowered based on the surface of the base, achieving the effect of adapting to the installation position of the interface and the first pipe.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. In this utility model, the second pipe for transmitting steam is connected to the interface of the tower body and the first pipe for outputting steam by means of a flange. It can be installed by a lifting frame according to the installation height. Multiple baffles are installed on the surface of the second pipe. After the heated water enters its surface, it can be guided by the baffles to pass evenly over the surface of the second pipe and heat its interior evenly, thus avoiding the condensation of steam into water droplets and improving the utilization efficiency of steam. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main appearance structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the lifting frame of this utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the outer casing of this utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of the inner box of this utility model.
[0022] In the diagram: 1. Tower body; 2. Interface; 3. First flange; 4. Second pipe; 5. Base; 6. Lifting frame; 61. First support rod; 62. Shaft; 63. Second support rod; 64. Hydraulic cylinder; 7. Outer casing; 8. Second flange; 9. First pipe; 10. Sixth pipe; 11. First cavity; 12. Inner casing; 13. Fifth pipe; 14. Pump body; 15. Fourth pipe; 16. Baffle; 17. Second cavity; 18. Third pipe; 19. Valve; 20. Heating rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1
[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the present invention proposes a high-efficiency negative pressure benzene removal device, which includes a tower body 1, an outer casing 7 and an inner casing 12. The top of the outer casing 7 is provided with a first cavity 11, the inner casing 12 is provided in the middle of the first cavity 11, and the bottom of the outer casing 7 is provided with a second cavity 17. A second pipe 4 is fixed in the middle of the second cavity 17. One end of the second pipe 4 is connected to one side of a first flange 3, and the other side of the first flange 3 is connected to an interface 2, which is fixed to the bottom side of the tower body 1.
[0026] The operator first needs to connect an external power supply to this utility model and control its operation via the control panel. The operator replenishes the required amount of water to the inner tank 12 through the sixth pipe 10. After replenishing the appropriate amount, the operator stops the input and starts the heating rod 20. The heating rod 20 heats the water in the inner tank 12. Once the water reaches the specified temperature, the operator opens the valve 19 and starts the pump 14. The water in the inner tank 12 is then transferred through the third pipe 18 to one end of the second cavity 17. Through the baffle 16 installed inside the second cavity 17, the water flows back and forth within the second cavity 17, thus ensuring the heated water is evenly distributed to the second pipe. The surface of channel 4 is heated. When water flows to the other end of the second chamber 17, it is drawn in by the fourth pipe 15 and transported to the pump body 14. The pump body 14 then transports the water back to the inner tank 12 through the fifth pipe 13 for heating and recycling. Finally, the operator turns on the steam generating device, which transports the steam to the second pipe 4 through the first pipe 9. The second pipe 4 heats and insulates the steam to prevent it from condensing into water droplets due to external factors. The steam then enters the interior of the interface 2 through the second pipe 4 and is finally transported to the interior of the tower body 1 for use.
[0027] Example 2
[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the high-efficiency negative pressure benzene removal device proposed in this utility model, compared with Embodiment 1, further includes: the other end of the second pipe 4 is connected to one side of the second flange 8, the other side of the second flange 8 is connected to the first pipe 9, a partition 16 is fixed to the outer surface of the second cavity 17, a sixth pipe 10 is connected to the top of the outer side of the inner box 12, a heating rod 20 is fixed to the bottom of the inner box 12, a valve 19 is fixed to the bottom of one side of the inner box 12, one end of the valve 19 is connected to the third pipe 18, and one end of the third pipe 18 is located at the first A fifth pipe 13 is connected to one end of the inner cavity 17 and the top of the other side of the outer box 12. One end of the fifth pipe 13 is connected to the output end of the pump body 14. The output end of the pump body 14 is connected to a fourth pipe 15, and one end of the fourth pipe 15 is located inside the other end of the second cavity 17. A lifting frame 6 is connected to the bottom surface of the outer box 7. A base 5 is connected to the bottom end of the lifting frame 6. A shaft 62 is provided inside the lifting frame 6. A first support rod 61 and a second support rod 63 are installed at both ends of the shaft 62. A hydraulic cylinder 64 is connected in the middle of the shaft 62.
[0029] In this embodiment, as Figure 1 and Figure 2As shown, the arrangement of the first pipe 9 allows the steam-generating equipment to transmit steam through this pipe to the interior of the second pipe 4, providing a channel for delivery;
[0030] like Figure 4 As shown, the installation of the partition 16 allows the interior of the second cavity 17 to form a channel for back-and-forth flow, so that the water in the inner box 12 can be evenly heated on the surface of the second pipe 4 after being transferred to the interior of the second cavity 17.
[0031] like Figure 1 , Figure 2 and Figure 4 As shown, the installation of the sixth pipe 10 allows the water to be used in this invention to be transmitted to the interior of the inner tank 12 through this pipe, providing a supplementary channel;
[0032] like Figure 5 As shown, by setting the heating rod 20, the water in the inner tank 12 can be heated, thus achieving the heating effect;
[0033] like Figure 4 and Figure 5 As shown, through the cooperation of valve 19 and third pipe 18, water in inner tank 12 can be transferred to the interior of second chamber 17, achieving the effects of opening and closing the flow.
[0034] like Figure 4 and Figure 5 As shown, through the cooperation of the fourth pipe 15, the pump body 14, and the fifth pipe 13, the water that has entered the second chamber 17 and heated the surface of the second pipe 4 can be pumped back into the inner tank 12, achieving the effect of recycling.
[0035] like Figure 1 , Figure 2 and Figure 3 As shown, the installation of the base 5 allows this utility model to be placed stably off the ground for use.
[0036] like Figure 1 , Figure 2 and Figure 3 As shown, by setting up the lifting frame 6, the outer casing 7 can be lifted and moved based on the surface of the base 5, thus achieving the effect of adapting the installation position of the interface 2 and the first pipe 9.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency negative pressure benzene removal device, comprising a tower body (1), an outer box (7) and an inner box (12), characterized in that: The inside top end of the outer box (7) is provided with a first cavity (11), and the inside middle of the first cavity (11) is provided with an inner box (12); the inside bottom end of the outer box (7) is provided with a second cavity (17), and the inside middle of the second cavity (17) is fixedly provided with a second pipeline (4); one end of the second pipeline (4) is connected to one side of a first flange plate (3), the other side of the first flange plate (3) is connected with a connector (2), and the connector (2) is fixed to the bottom end side of a tower body (1).
2. The high efficiency negative pressure benzene removal device according to claim 1, characterized in that: The other end of the second pipeline (4) is connected to one side of a second flange plate (8), and the other side of the second flange plate (8) is connected with a first pipeline (9).
3. The high efficiency negative pressure benzene removal device according to claim 1, characterized in that: The outer surface of the second cavity (17) is fixedly provided with a partition plate (16).
4. The high efficiency negative pressure benzene removal device according to claim 1, characterized in that: The outer top end of the inner box (12) is connected with a sixth pipeline (10).
5. The high efficiency negative pressure benzene removal device according to claim 1, characterized in that: The inside bottom end of the inner box (12) is fixedly provided with a heating rod (20).
6. The high efficiency negative pressure benzene removal device according to claim 1, characterized in that: The outer one side bottom end of the inner box (12) is fixedly provided with a valve (19), one end of the valve (19) is connected with a third pipeline (18), and one end of the third pipeline (18) is arranged in the inside one end of the second cavity (17).
7. The high efficiency negative pressure benzene removal device according to claim 1, characterized in that: The outer other side top end of the inner box (12) is connected with a fifth pipeline (13), one end of the fifth pipeline (13) is connected to the output end of a pump body (14), the output end of the pump body (14) is connected with a fourth pipeline (15), and one end of the fourth pipeline (15) is arranged in the inside other end of the second cavity (17).
8. The high efficiency negative pressure benzene removal device according to claim 1, characterized in that: The outer bottom surface of the outer box (7) is connected with a lifting frame (6), and the bottom end of the lifting frame (6) is connected with a base (5).
9. The high efficiency negative pressure benzene removal device according to claim 8, characterized in that: The inside of the lifting frame (6) is provided with a shaft rod (62), and the two ends of the shaft rod (62) are crossly installed with a first supporting rod (61) and a second supporting rod (63), and the middle of the shaft rod (62) is connected with a hydraulic cylinder (64).