Dispersion machine for producing waterborne polyurethane paint

Abstract

The utility model discloses a dispersion machine for producing waterborne polyurethane paint. The dispersion machine comprises a base and a dispersion mechanism, a lifting mechanism is arranged on the front side of the base, and the upper end of the lifting mechanism is fixedly connected with an upper base; the dispersing mechanism comprises a first motor, bearing seats, sliding seats, sliding rails, a transmission shaft and a dispersing assembly, the sliding rails which are evenly distributed are fixedly connected to the bottom wall of the upper base, the sliding seats which are symmetrically distributed in the left-right direction are slidably connected between the upper ends of the sliding rails, and the first motor and the bearing seats which are symmetrically distributed in the front-back direction are fixedly connected to the upper ends of the sliding seats; the dispersion machine comprises a base, a first motor and a second motor are arranged on the base, a transmission shaft is rotationally connected between two bearing seats located on the same sliding seat, an output shaft of the first motor is fixedly connected with the rear end of the transmission shaft located on the same sliding seat, dispersion assemblies are arranged at the front ends of the transmission shafts, and the dispersion machine further comprises a controller arranged on the rear side of the base. Higher-efficiency dispersion is realized through the dispersion shaft with adjustable spacing.

Description

TECHNICAL FIELD

[0001] The utility model relates to waterborne polyurethane paint production technical field, concretely is a kind of dispersion machine of waterborne polyurethane paint production. BACKGROUND

[0002] Waterborne polyurethane is a new type of polyurethane system with water instead of organic solvent as dispersion medium, also called water dispersion polyurethane, waterborne polyurethane or water-based polyurethane. Waterborne polyurethane has the advantages of no pollution, safety and reliability, excellent mechanical properties, good compatibility, easy modification and the like.

[0003] Waterborne polyurethane paint needs to use dispersion machine to stir and disperse raw materials during production, to increase dispersion efficiency, two dispersion shafts are used to stir and disperse waterborne polyurethane paint raw materials for part of the model, the shear force on waterborne polyurethane paint raw materials is increased, and the dispersion efficiency is limited due to the fixed position of the two dispersion shafts. Therefore, we propose a dispersion machine for waterborne polyurethane paint production. UTILITY MODEL CONTENTS

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a dispersion machine for waterborne polyurethane paint production, which realizes higher efficiency of dispersion through dispersion shafts with adjustable spacing and effectively solves the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a dispersion machine for waterborne polyurethane paint production, comprising a base and a dispersion mechanism.

[0006] The base is provided with a lifting mechanism on the front side, and the upper end of the lifting mechanism is fixedly connected with an upper base.

[0007] The dispersion mechanism comprises a motor one, a bearing seat, a sliding seat, a sliding rail, a transmission shaft and a dispersion assembly, the bottom wall of the upper base is fixedly connected with uniformly distributed sliding rails, the upper ends of the sliding rails are slidably connected with left and right symmetrically distributed sliding seats, the upper ends of the sliding seats are fixedly connected with the motor one and front and rear symmetrically distributed bearing seats, the transmission shaft is rotatably connected between the two bearing seats of the same sliding seat, the output shaft of the motor one is fixedly connected with the rear end of the transmission shaft of the same sliding seat, and the front end of the transmission shaft is provided with a dispersion assembly, to realize higher efficiency of dispersion through dispersion shafts with adjustable spacing.

[0008] Further, it further comprises a controller, which is arranged on the rear side of the base, the input end of the controller is electrically connected with an external power supply, the input end of the motor one is electrically connected with the output end of the controller, and the control appliance.

[0009] Further, the lifting mechanism includes a slide column, a hydraulic tank and a hydraulic cylinder, the front side of the base is fixedly connected with the hydraulic tank, the bottom wall of the hydraulic tank is fixedly connected with the hydraulic cylinder, the upper end of the telescopic end of the hydraulic cylinder penetrates through the through hole of the top wall of the hydraulic tank and is fixedly connected with the upper base, the lower surface of the upper base is fixedly connected with the uniformly distributed slide columns, the slide columns are respectively and slidingly connected to the inside of the slide holes of the upper end of the hydraulic tank, the oil inlets of the hydraulic cylinders are all in communication with the external oil pump, and the lifting of the dispersion disc is realized.

[0010] Further, the dispersion assembly includes a transmission seat, a bevel gear one, a bevel gear two, a bevel gear three, an outer rotating shaft, an inner rotating shaft and a dispersion disc, the middle part of the rear end of the transmission seat is rotatably connected with the adjacent transmission shaftes on the rear side, the front end of the transmission shaftes is fixedly sleeved with the bevel gear one, the lower end of the transmission seat is rotatably connected with the outer rotating shaft, the outer rotating shaft penetrates through the avoiding slot of the bottom wall of the upper base, the upper end of the transmission seat is rotatably connected with the inner rotating shaft, the lower end of the inner rotating shaft is rotatably connected to the inside of the adjacent outer rotating shaft in the vertical direction, the upper end of the inner rotating shaft is fixedly sleeved with the bevel gear three, the upper end of the outer rotating shaft is fixedly sleeved with the bevel gear two, the bevel gear two and the bevel gear three are rotatably connected with the bevel gear one located in the same transmission seat, the lower end of the outer rotating shaft and the lower end of the inner rotating shaft are fixedly sleeved with the dispersion disc, and the dispersion disc is staggered and distributed, so that dispersion is realized.

[0011] Further, the left and right side inner walls of the upper base are fixedly connected with the brackets, the upper and lower ends of the front side of the brackets are fixedly connected with the guide rails, and the two transmission seats are slidingly connected between the two guide rails, so that the sliding of the transmission seat is more stable.

[0012] Further, the distance adjusting mechanism further includes a motor two, a bidirectional screw rod and a screw rod seat, the left and right side inner walls of the upper base are rotatably connected with the bidirectional screw rod, the upper surface of the slide base is fixedly connected with the screw rod seat, the middle part of the screw rod seat is threadedly connected with the left and right ends of the bidirectional screw rod, the left side of the upper base is fixedly connected with the motor two, the output shaft of the motor two is fixedly connected with the left end of the bidirectional screw rod, and the input end of the motor two is electrically connected with the output end of the controller, so that the relative distance between the two transmission seats can be adjusted.

[0013] Further, the distance adjusting mechanism further includes a distance measuring sensor, the receiving end of the distance measuring sensor is fixedly connected to the upper surface of the slide base on the left side, the emitting end of the distance measuring sensor is fixedly connected to the upper surface of the slide base on the right side, the receiving end and the emitting end of the distance measuring sensor are located correspondingly on the left and right sides, the receiving end of the distance measuring sensor is bidirectionally electrically connected with the controller, and the input end of the emitting end of the distance measuring sensor is electrically connected with the output end of the controller, so that accurate distance adjustment can be realized.

[0014] Compared with the prior art, the dispersion machine for producing the water-based polyurethane paint has the following advantages:

[0015] The dispersion discs are installed at different heights, and the two dispersion discs located on the same transmission seat rotate in opposite directions, which increases the shear force for dispersing waterborne polyurethane paint raw materials. By driving the two transmission seats to change the distance, the lateral position of the dispersion discs is changed, which increases the complexity of stirring and dispersing waterborne polyurethane paint raw materials, thereby improving the efficiency of dispersing waterborne polyurethane paint raw materials. Attached Figure Description

[0016] Fig. 1 This is a schematic diagram of the structure of this utility model;

[0017] Fig. 2 This is a cross-sectional structural diagram of the present invention.

[0018] In the diagram: 1. Base, 2. Lifting mechanism, 21. Sliding column, 22. Hydraulic tank, 23. Hydraulic cylinder, 3. Dispersion mechanism, 31. Motor I, 32. Bearing seat, 33. Sliding block, 34. Slide rail, 35. Drive shaft, 36. Dispersion assembly, 361. Drive seat, 362. Bevel gear I, 363. Bevel gear II, 364. Bevel gear III, 365. Outer rotating shaft, 366. Inner rotating shaft, 367. Dispersion disc, 4. Spacing adjustment mechanism, 41. Motor II, 42. Bidirectional lead screw, 43. Lead screw seat, 5. Distance sensor, 6. Controller, 7. Bracket, 8. Guide rail, 9. Upper base. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figs. 1-2 This embodiment provides a technical solution: a disperser for producing waterborne polyurethane paint, comprising a base 1 and a dispersing mechanism 3;

[0021] Base 1: A lifting mechanism 2 is provided on its front side. An upper base 9 is fixedly connected to the upper end of the lifting mechanism 2. The lifting mechanism 2 includes a sliding column 21, a hydraulic box 22 and a hydraulic cylinder 23. A hydraulic box 22 is fixedly connected to the front side of the base 1. A hydraulic cylinder 23 is fixedly connected to the bottom wall of the hydraulic box 22. The upper end of the telescopic end of the hydraulic cylinder 23 passes through the through hole of the top wall of the hydraulic box 22 and is fixedly connected to the upper base 9. The lower surface of the upper base 9 is fixedly connected with evenly distributed sliding columns 21. The sliding columns 21 are slidably connected to the inside of the sliding hole at the upper end of the hydraulic box 22. The oil inlet of the hydraulic cylinder 23 is connected to an external oil pump. When the telescopic end of the hydraulic cylinder 23 retracts, the upper base 9 and the sliding column 21 descend.

[0022] Dispersion mechanism 3 includes a motor 31, bearing seats 32, slide seats 33, slide rails 34, transmission shafts 35, and dispersion components 36. The bottom wall of the upper base 9 is fixedly connected to evenly distributed slide rails 34. Slide seats 33, symmetrically distributed left and right, are slidably connected between the upper ends of the slide rails 34. The upper ends of each slide seat 33 are fixedly connected to a motor 31 and symmetrically distributed bearing seats 32. A transmission shaft 35 is rotatably connected between two bearing seats 32 located on the same slide seat 33. The output shaft of the motor 31 is fixedly connected to the rear end of the transmission shaft 35 located on the same slide seat 33. The front end of each transmission shaft 35 is provided with a dispersion component. The dispersion assembly 36 includes a transmission base 361, a first bevel gear 362, a second bevel gear 363, a third bevel gear 364, an outer rotating shaft 365, an inner rotating shaft 366, and a dispersion disc 367. The middle part of the rear end of the transmission base 361 is rotatably connected to the adjacent transmission shaft 35 on the rear side. The front end of each transmission shaft 35 is fixedly sleeved with a first bevel gear 362. The lower end of each transmission base 361 is rotatably connected to an outer rotating shaft 365, which passes through a clearance groove in the bottom wall of the upper base 9. The upper end of each transmission base 361 is rotatably connected to an inner rotating shaft 366, and the lower end of the inner rotating shaft 366 is rotatably connected to... Inside the vertically adjacent outer rotating shafts 365, the upper end of the inner rotating shaft 366 is fixedly fitted with a bevel gear 364, and the upper end of the outer rotating shaft 365 is fixedly fitted with a bevel gear 363. Both bevel gears 363 and 364 mesh with a bevel gear 362 located on the same transmission seat 361. The lower ends of the outer rotating shaft 365 and the inner rotating shaft 366 are fixedly fitted with a dispersing disc 367, which are staggered. A bracket 7 is fixedly connected between the inner walls of the left and right sides of the upper base 9. Guide rails 8 are fixedly connected to the upper and lower ends of the front side of the bracket 7. The two transmission seats 36... 1. All are slidably connected between two guide rails 8. After all the dispersion discs 367 are immersed to a certain depth in the water-based polyurethane paint raw material, the upper base 9 no longer descends. Then, the output shaft of motor 1 31 drives the transmission shaft 35 to rotate, and the bevel gear 1 362 rotates. The bevel gear 2 363 and bevel gear 364 located in the same transmission base 361 are driven to rotate in opposite directions, driving the outer rotating shaft 365 and the inner rotating shaft 366 located inside it to rotate in opposite directions. The dispersion discs 367 rotate, stirring and dispersing the water-based polyurethane paint raw material. At the same time, the installation height of the dispersion discs 367 is different, increasing the shear force on the water-based polyurethane paint raw material.

[0023] It also includes a controller 6, which is located on the rear side of the base 1. The input terminal of the controller 6 is electrically connected to an external power source, and the input terminals of the motor 31 are all electrically connected to the output terminal of the controller 6.

[0024] The system also includes a spacing adjustment mechanism 4, which comprises a second motor 41, a bidirectional lead screw 42, and a lead screw seat 43. The bidirectional lead screw 42 is rotatably connected between the inner walls of the left and right sides of the upper base 9. The lead screw seat 43 is fixedly connected to the middle of the upper surface of the slide 33. The middle part of the lead screw seat 43 is threadedly connected to the left and right ends of the bidirectional lead screw 42, respectively. The second motor 41 is fixedly connected to the left side of the upper base 9. The output shaft of the second motor 41 is fixedly connected to the left end of the bidirectional lead screw 42. The input end of the second motor 41 is electrically connected to the output end of the controller 6. The output shaft of the second motor 41 drives the bidirectional lead screw 42 to rotate, thereby adjusting the spacing between the two lead screw seats 43. The two slides 33 slide synchronously between the slide rails 34, thereby driving the two transmission seats 361 to slide relative to each other between the two guide rails 8. As the position of the transmission seat 361 changes, the rotational positions of the outer rotating shaft 365 and the inner rotating shaft 366 change, and the lateral position of the dispersion disk 367 changes, making the stirring force of the water-based polyurethane paint raw material more complex and achieving more efficient dispersion.

[0025] The system also includes a ranging sensor 5. The receiving end of the ranging sensor 5 is fixedly connected to the upper surface of the left slide 33, and the transmitting end of the ranging sensor 5 is fixedly connected to the upper surface of the right slide 33. The left and right positions of the receiving end and the transmitting end of the ranging sensor 5 are corresponding. The receiving end of the ranging sensor 5 is bidirectionally electrically connected to the controller 6, and the input end of the transmitting end of the ranging sensor 5 is electrically connected to the output end of the controller 6. The receiving end and the transmitting end of the ranging sensor 5 detect the distance change in real time and feed it back to the controller 6, thereby realizing the precise distance adjustment of the two transmission seats 361.

[0026] The working principle of the disperser for producing water-based polyurethane paint provided by this utility model is as follows: A bucket containing the water-based polyurethane paint raw material is placed at the lower end of the outer rotating shaft 365. The telescopic end of the hydraulic cylinder 23 retracts, causing the upper base 9 and sliding column 21 to descend. After the entire dispersion disc 367 is immersed to a certain depth in the water-based polyurethane paint raw material, the upper base 9 stops descending. Subsequently, the output shaft of motor 1 31 drives the transmission shaft 35 to rotate, causing bevel gear 1 362 to rotate. Bevel gears 2 363 and 3 364, located on the same transmission base 361, are driven to rotate in opposite directions, causing the outer rotating shaft 365 and the inner rotating shaft 366 located inside it to rotate in opposite directions. The dispersion disc 367 rotates, thus stirring and dispersing the water-based polyurethane paint raw material. The dispersion is achieved by dispersing the water-based polyurethane paint raw materials at different installation heights on the dispersion discs 367. The output shaft of motor 41 drives the bidirectional lead screw 42 to rotate, which in turn adjusts the distance between the two lead screw seats 43. The two slide seats 33 slide synchronously between the slide rails 34, which in turn drives the two transmission seats 361 to slide relative to each other between the two guide rails 8. The receiving and transmitting ends of the distance measuring sensor 5 detect the distance change in real time and feed it back to the controller 6, thereby achieving precise distance adjustment of the two transmission seats 361. As the position of the transmission seats 361 changes, the rotation positions of the outer rotating shaft 365 and the inner rotating shaft 366 change, and the lateral position of the dispersion discs 367 changes, making the stirring force of the water-based polyurethane paint raw materials more complex and achieving more efficient dispersion.

[0027] It is worth noting that the controller 6 disclosed in the above embodiments can be selected, motor 31 can be selected, motor 41 can be selected, and distance sensor 5 can be selected. The control switch group controls the operation of the fan 2 and motor 31 using methods commonly used in the prior art. The control switch group 10 is equipped with switch buttons corresponding to motor 21, motor 71 and push rod 32 for controlling their switching operation.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A disperser for producing waterborne polyurethane paint, characterized in that: Includes a base (1) and a dispersing mechanism (3); Base (1): A lifting mechanism (2) is provided on its front side, and an upper base (9) is fixedly connected to the upper end of the lifting mechanism (2); Dispersion mechanism (3): It includes a motor (31), bearing seat (32), slide seat (33), slide rail (34), transmission shaft (35) and dispersion component (36). The bottom wall of the upper base (9) is fixedly connected with a uniformly distributed slide rail (34). The upper ends of the slide rail (34) are slidably connected with left and right symmetrically distributed slide seats (33). The upper ends of the slide seats (33) are fixedly connected with a motor (31) and a front and rear symmetrically distributed bearing seat (32). The two bearing seats (32) located on the same slide seat (33) are rotatably connected with a transmission shaft (35). The output shaft of the motor (31) is fixedly connected to the rear end of the transmission shaft (35) located on the same slide seat (33). The front end of the transmission shaft (35) is provided with a dispersion component (36).

2. The disperser for producing waterborne polyurethane paint according to claim 1, characterized in that: It also includes a controller (6), which is located on the rear side of the base (1). The input end of the controller (6) is electrically connected to an external power source, and the input end of the motor (31) is electrically connected to the output end of the controller (6).

3. The disperser for producing waterborne polyurethane paint according to claim 1, characterized in that: The lifting mechanism (2) includes a sliding column (21), a hydraulic tank (22) and a hydraulic cylinder (23). The hydraulic tank (22) is fixedly connected to the front side of the base (1). The hydraulic cylinder (23) is fixedly connected to the bottom wall of the hydraulic tank (22). The upper end of the telescopic end of the hydraulic cylinder (23) passes through the through hole of the top wall of the hydraulic tank (22) and is fixedly connected to the upper base (9). The lower surface of the upper base (9) is fixedly connected to the evenly distributed sliding columns (21). The sliding columns (21) are slidably connected to the inside of the sliding hole at the upper end of the hydraulic tank (22). The oil inlet of the hydraulic cylinder (23) is connected to the external oil pump.

4. The disperser for producing waterborne polyurethane paint according to claim 1, characterized in that: The dispersing assembly (36) includes a transmission base (361), a first bevel gear (362), a second bevel gear (363), a third bevel gear (364), an outer rotating shaft (365), an inner rotating shaft (366), and a dispersing disc (367). The middle part of the rear end of the transmission base (361) is rotatably connected to the adjacent transmission shaft (35) on the rear side. The front end of each transmission shaft (35) is fixedly fitted with a first bevel gear (362). The lower end of each transmission base (361) is rotatably connected to an outer rotating shaft (365). The outer rotating shaft (365) passes through the clearance groove on the bottom wall of the upper base (9). The upper end of each transmission base (361) is rotatably connected to an outer rotating shaft (365). An inner rotating shaft (366) is rotatably connected to the interior of an adjacent vertical outer rotating shaft (365). The upper end of the inner rotating shaft (366) is fixedly fitted with a bevel gear three (364), and the upper end of the outer rotating shaft (365) is fixedly fitted with a bevel gear two (363). Both bevel gear two (363) and bevel gear three (364) are meshed with bevel gear one (362) located in the same transmission seat (361). The lower ends of the outer rotating shaft (365) and the lower ends of the inner rotating shaft (366) are fixedly fitted with a dispersing disc (367), which are staggered.

5. A disperser for producing waterborne polyurethane paint according to claim 4, characterized in that: A bracket (7) is fixedly connected between the inner walls of the left and right sides of the upper base (9). Guide rails (8) are fixedly connected to the upper and lower ends of the front side of the bracket (7). The two transmission seats (361) are slidably connected between the two guide rails (8).

6. A disperser for producing waterborne polyurethane paint according to claim 2, characterized in that: It also includes a spacing adjustment mechanism (4), which includes a second motor (41), a bidirectional lead screw (42) and a lead screw seat (43). The bidirectional lead screw (42) is rotatably connected between the inner walls of the left and right sides of the upper base (9). The lead screw seat (43) is fixedly connected to the middle of the upper surface of the slide (33). The middle part of the lead screw seat (43) is threadedly connected to the left and right ends of the bidirectional lead screw (42). The second motor (41) is fixedly connected to the left side of the upper base (9). The output shaft of the second motor (41) is fixedly connected to the left end of the bidirectional lead screw (42). The input end of the second motor (41) is electrically connected to the output end of the controller (6).

7. A disperser for producing waterborne polyurethane paint according to claim 2, characterized in that: It also includes a ranging sensor (5), the receiving end of the ranging sensor (5) is fixedly connected to the upper surface of the left slide (33), the transmitting end of the ranging sensor (5) is fixedly connected to the upper surface of the right slide (33), the receiving end and the transmitting end of the ranging sensor (5) are in the same left and right position, the receiving end of the ranging sensor (5) is bidirectionally electrically connected to the controller (6), and the input end of the transmitting end of the ranging sensor (5) is electrically connected to the output end of the controller (6).

Images