Ultrasonic oxidation iron removal device

The ultrasonic oxidation iron removal device utilizes ultrasonic waves to activate oxygen and form microbubbles, which, combined with a high-energy oxygen contactor, remove iron ions. This solves the problems of waste residue and environmental pollution associated with traditional wet metallurgical iron removal, achieving efficient iron removal and resource utilization.

CN224025018UActive Publication Date: 2026-03-24JIANGSU XINGCHEN ENVIRONMENTAL PROTECTION GROUP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional hydrometallurgical iron removal equipment generates a large amount of waste residue, affecting the purity of the target metal. It is also complex to operate, uses oxidants which cause environmental pollution, and requires large investments in equipment.

Method used

An ultrasonic oxidation iron removal device is used, which includes a raw liquid tank, a reaction vessel and an oxygen source. The reaction vessel is equipped with an ultrasonic gas vibration device, which activates oxygen through ultrasound to form active oxygen microbubbles, and then removes iron ions in combination with a high-energy oxygen contactor.

Benefits of technology

It improves oxidation rate and oxygen utilization, reduces waste residue generation, solves environmental problems caused by oxidants, makes iron slag easy to handle and can be recycled, reduces production costs and improves recycling rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an iron removal device, belongs to the technical field of iron removal devices, and particularly relates to an ultrasonic oxidation iron removal device which comprises a stock solution tank, a reaction kettle and an oxygen source, the stock solution tank and the oxygen source are both connected with the reaction kettle; the interior of the reaction kettle is divided into a mixing conditioning area, a vortex reaction area and a conical hole reaction area from top to bottom, an ultrasonic gas vibration device is arranged in the reaction kettle, and the device is used for reducing the iron content in a solution, reducing the production cost and improving the recovery rate. Iron ions are removed through mixed reaction of an ultrasonic gas vibration device and cyclic collision of a high-energy oxygen contactor, so that the product quality is improved, and iron slag is effectively recycled. And the long-term technical problems of extraction process and wet smelting iron removal are solved.
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Description

TECHNICAL FIELD

[0001] The utility model discloses an iron removal device belongs to ultrasonic wave iron removal device technical field, specifically related to an ultrasonic wave oxidation iron removal device. BACKGROUND

[0002] Hydrometallurgy is a widely used treatment method, which plays an important role in metal extraction and purification. In the hydrometallurgical process, iron is a common impurity, which can adversely affect the purity and quality of metal products. Therefore, effectively removing iron becomes a key step in the hydrometallurgical process.

[0003] The traditional hydrometallurgical iron removal device generates a large amount of waste slag during operation, and the purity of the precipitant affects the purity of the target metal. At the same time, the hydrometallurgical iron removal device is complex to operate, requires a large investment in equipment, and the use of hydrogen peroxide, sodium hypochlorite and other oxidizing agents causes problems such as volume balance and the introduction of Na+, Cl- and other substances into the system, which can easily cause environmental pollution. INVENTION CONTENTS

[0004] The utility model aims to provide an ultrasonic wave oxidation iron removal device to solve the above-mentioned problems.

[0005] Technical scheme: An ultrasonic wave oxidation iron removal device, comprising: a stock solution tank, a reaction kettle and an oxygen source.

[0006] The stock solution tank and the oxygen source are connected to the reaction kettle.

[0007] The reaction kettle is divided into a mixing conditioning zone, a vortex reaction zone and a conical hole reaction zone from top to bottom, and an ultrasonic wave air vibration device is arranged in the reaction kettle.

[0008] In further embodiments, the ultrasonic wave air vibration device is located in the mixing conditioning zone, and the mixing conditioning zone is provided with at least two ultrasonic wave air vibration devices and is connected in parallel to the oxygen source.

[0009] In further embodiments, a high-energy oxygen contactor is arranged in the stock solution tank, and the output end of the conical hole reaction zone of the reaction kettle is connected to the circulation end of the stock solution tank.

[0010] In further embodiments, the stock solution tank and the reaction kettle are connected by a circulating pump, the input end of the circulating pump is connected to the output end of the stock solution tank, and the output end of the circulating pump is connected to the top input end of the reaction kettle and communicates with the mixing conditioning zone.

[0011] In further embodiments, a liquid outlet pump is arranged on one side of the stock solution tank, the input end of the liquid outlet pump is connected to the liquid outlet end of the stock solution tank, and the output end of the liquid outlet pump is connected to subsequent equipment.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. Oxidation speed is fast, and oxygen utilization rate is high.

[0014] 2. The problems of volume balance and Na+ and CI- in the system caused by hydrogen peroxide, sodium hypochlorite and other oxidants are solved, and the safety and environmental protection problems caused by dangerous chemicals are solved.

[0015] 3. The iron slag has good filtering performance and is easy to wash, and the iron slag can be comprehensively utilized as a resource.

[0016] The utility model relates to an equipment for reducing the iron content in solution, reducing production cost and improving recovery rate. It aims at removing iron ions through ultrasonic air vibration device mixing reaction and high-energy oxygen contactor circulation collision, thereby improving product quality and effectively recovering iron slag. The technical problems of extraction process and wet smelting iron removal have been solved for a long time. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the schematic diagram of the utility model.

[0018] Reference signs: stock solution tank 01, reaction kettle 10, oxygen source 09, mixing conditioning area 04, vortex reaction area 06, conical hole reaction area 07, ultrasonic air vibration device 05, high-energy oxygen contactor 03, circulating pump 02, liquid outlet pump 08. DETAILED DESCRIPTION

[0019] The technical scheme of the utility model will be described clearly and completely in combination with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.

[0020] In the description of the utility model, it should be explained that the orientation or position relation indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is the orientation or position relation based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, term '' install '' '' link '' '' connection '' should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two elements inside the communication.For ordinary skilled person in the art, the above-mentioned terms can be understood in the specific meaning in the utility model according to specific circumstances.In addition, the technical features involved in different embodiments of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0022] An ultrasonic wave oxidation iron removal device, comprising: a stock tank 01, a reaction kettle 10, an oxygen source 09.

[0023] In one embodiment, as shown in Figure 1 The stock tank 01 and the oxygen source 09 are connected with the reaction kettle 10;

[0024] The reaction kettle 10 is divided into a mixing conditioning area 04, a vortex reaction area 06 and a conical hole reaction area 07 from top to bottom, and the reaction kettle 10 is provided with an ultrasonic wave air vibration device 05.

[0025] In one embodiment, as shown in Figure 1 The ultrasonic wave air vibration device 05 is located in the mixing conditioning area 04, and the mixing conditioning area 04 is provided with at least two ultrasonic wave air vibration devices 05 and is connected with the oxygen source 09 in parallel.

[0026] In one embodiment, as shown in Figure 1 The stock tank 01 is provided with a high-energy oxygen contactor 03, and the output end of the conical hole reaction area 07 of the reaction kettle 10 is connected with the circulating end of the stock tank 01.

[0027] In one embodiment, as shown in Figure 1 The stock tank 01 and the reaction kettle 10 are connected through a circulating pump 02, the input end of the circulating pump 02 is connected with the output end of the stock tank 01, the output end of the circulating pump 02 is connected with the top input end of the reaction kettle 10 and communicates with the mixing conditioning area 04.

[0028] In one embodiment, as shown in Figure 1 One side of the stock tank 01 is provided with a liquid outlet pump 08, the input end of the liquid outlet pump 08 is connected with the liquid outlet end of the stock tank 01, and the output end of the liquid outlet pump 08 is connected with subsequent equipment.

[0029] Working principle: the utility model discloses a working time, first, the stock solution is through pipeline and enters the stock solution tank 01, simultaneously high energy oxygen contactor 03 works, and oxygen source 09 carries out to the reaction kettle 10 and applies oxygen, when the oxygen of certain pressure and flow enters the reaction kettle, ultrasonic wave gas vibration device 05 is started, and 20kHz ultrasonic wave is generated, and under the action of ultrasonic wave, oxygen is activated and forms ten thousand active oxygen microbubbles, and active oxygen microbubbles and the solution (ore pulp) that is injected into the reaction kettle reaction area (reacts in turn through mixing conditioning area 04, vortex reaction area 06 and conical hole reaction area 07) from top to bottom rapidly fuse, and under the impetus of ultrasonic active oxygen gas, the solution (ore pulp) forms fog and oxygen atom group and constantly collides, rapidly reacts;

[0030] The transmission of the sound wave propagates longitudinally according to a sinusoidal curve, that is, one layer is strong and the next layer is weak, and when the weak signal acts on the liquid, a certain negative pressure is generated on the liquid, so that a large number of tiny bubbles are formed in the liquid; when the strong sound wave signal acts on the liquid, a certain positive pressure is generated on the liquid, so that the tiny bubbles formed in the liquid are crushed and a large number of micro-nano-sized small bubbles, cavitation bubbles, are generated. These bubbles grow in the negative pressure area formed by the longitudinal propagation of the ultrasonic wave, rapidly close in the positive pressure area, and are compressed and stretched under the alternating positive and negative pressures, and the oxygen and the metal ions in the solution repeatedly react, and then enter the high-speed rotating negative pressure convection area. Under the high-speed rotating negative pressure, the solution generates micro-nano-sized bubbles, increases the contact area, and the reaction rapidly proceeds.

[0031] After entering the stock solution tank 01, the micro-nano-sized bubbles again react with the solution through the high-energy oxygen contactor 03, and the iron ions are removed through cyclic collision. The solution is pumped into the reaction kettle 10 by the circulating pump 02, and oxygen is turned on at the same time. The reaction liquid that is fully mixed with oxygen enters the stock solution tank 01 under the action of the circulating pump 10. The ore pulp is continuously circulated in the stock solution tank 01 and the reaction kettle 10 until the reaction is completed, and then the waste liquid is output by the liquid outlet pump 08. The iron ions are removed through cyclic collision of the mixed reaction and the high-energy oxygen contactor 03, so as to improve the product quality and effectively recover the iron slag. The technical problems of extraction process and wet smelting iron removal have been solved for a long time.

[0032] Obviously, the above embodiments are only examples for clearly illustrating, and not limit the embodiments. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments need not and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.

Claims

1. An ultrasonic oxidation iron removal device, characterized in that, The utility model relates to a kind of oxygen-containing liquid preparation device, including: Liquid tank, reaction kettle and oxygen source; The liquid tank and the oxygen source are connected with the reaction kettle; The reaction kettle is divided into mixing conditioning area, vortex reaction area and conical hole reaction area from top to bottom, and ultrasonic air vibration device is arranged in the reaction kettle.

2. The ultrasonic oxidizing iron removal device according to claim 1, characterized by The ultrasonic air vibration device is located in the mixing conditioning area, and the mixing conditioning area is equipped with at least two ultrasonic air vibration devices and is connected with the oxygen source in parallel.

3. The ultrasonic oxidizing iron removal device according to claim 2, characterized by The liquid tank is equipped with high-energy oxygen contactor, and the output end of the conical hole reaction area of the reaction kettle is connected with the circulating end of the liquid tank.

4. The ultrasonic oxidizing iron removal device according to claim 3, characterized in that, The liquid tank and the reaction kettle are connected by circulating pump, the input end of the circulating pump is connected with the output end of the liquid tank, the output end of the circulating pump is connected with the top input end of the reaction kettle and is communicated with the mixing conditioning area.

5. The ultrasonic oxidizing iron removal device according to claim 1, characterized in that, One side of the liquid tank is equipped with liquid outlet pump, the input end of the liquid outlet pump is connected with the liquid outlet end of the liquid tank, and the output end of the liquid outlet pump is connected with subsequent equipment.