Gypsum board waste crushing and separating device

By combining the separation roller and the crushing roller, gypsum board waste can be crushed and separated simultaneously, solving the problems of numerous devices and inconvenient material transfer in the existing technology, and improving the ease of operation and separation efficiency.

CN224025130UActive Publication Date: 2026-03-24TAISHAN GYPSUM (CHONGQING) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In the existing technology, the crushing and separation process of gypsum board waste requires the use of multiple devices, and the material transfer is inconvenient, resulting in cumbersome operation.

Method used

A gypsum board waste crushing and separation device was designed, which adopts a combination structure of separation drum and crushing roller. The gypsum board waste is crushed and separated at the same time by the rotation of the separation drum and the opposite rotation of the crushing roller. The vibration of the separation drum is used to reduce the risk of clogging of the separation hole.

Benefits of technology

This technology enables the simultaneous crushing and separation of gypsum board waste, avoiding material transfer, improving operational convenience, and reducing the probability of clogging the separation holes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a gypsum board waste crushing and separating device. The gypsum board waste crushing and separating device comprises a rack, a separating roller, two crushing rollers, a plurality of feeding plates and a driving mechanism, the separation roller can rotate on the rack, and a plurality of separation holes which are evenly and densely distributed are formed in the side wall of the separation roller. The two smashing rollers are rotationally arranged on the rack in parallel, the two smashing rollers penetrate through the separation roller, a smashing area is formed between the two smashing rollers, and the two smashing rollers extrude gypsum board waste falling into the smashing area and transport the gypsum board waste downwards. The multiple feeding plates are all connected with the inner wall of the separation roller. The driving mechanism is used for driving the separation roller to rotate and further used for driving the two smashing rollers to rotate in the opposite rotating directions. According to the technology of the gypsum board waste crushing and separating device, crushing and separating of gypsum board waste are conducted at the same time, materials do not need to be transferred, and convenience is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a gypsum board recycling equipment technical field, specifically related to a gypsum board waste material crushing and separating device. BACKGROUND

[0002] In the production process of gypsum board, the production of gypsum board waste material will be caused by equipment, process or other factors, and the recycling of gypsum board waste material can reduce the cost.

[0003] Because the surface of the gypsum board is provided with a facing paper, the gypsum board waste material needs to be crushed and separated when it is recycled. In the prior art, the gypsum waste material needs to be coarsely crushed first to separate the gypsum and the facing paper, and then the facing paper is separated out by using a screening device, and the remaining gypsum particles are processed separately. In the above process, a crushing device and a screening device are needed, and the material also needs to be transferred from the crushing device to the screening device, which is troublesome. UTILITY MODEL CONTENT

[0004] In view of the deficiencies in the prior art, the utility model provides a gypsum board waste material crushing and separating device, so as to solve or at least alleviate one or more of the above problems and other problems in the prior art.

[0005] The utility model provides a gypsum board waste material crushing and separating device, comprising:

[0006] A rack;

[0007] A separating drum is obliquely arranged on the rack, and the separating drum can rotate on the rack. A plurality of uniformly distributed separation holes are formed in the side wall of the separating drum.

[0008] Two crushing rollers are arranged in parallel on the rack and pass through the separating drum. The crushing zone is between the two crushing rollers. The two crushing rollers extrude and transport the gypsum board waste material falling into the crushing zone downward.

[0009] A plurality of feeding plates are connected to the inner wall of the separating drum, and the feeding plates extend along the axial direction of the separating drum.

[0010] A driving mechanism is used to drive the rotation of the separating drum and the rotation of the two crushing rollers in opposite directions.

[0011] Preferably, the feeding plates are arranged obliquely.

[0012] Preferably, it further comprises:

[0013] A plurality of first bars are uniformly arranged on the outer walls of the two crushing rollers respectively;

[0014] Each of the first bars extends along the axial direction of the corresponding crushing roller, the number of the first bars on the two crushing rollers is the same, the first bars on one of the crushing rollers correspond to the first bars on the other crushing roller, and when the two crushing rollers rotate, two first bars on the two crushing rollers that are close to each other form a first extrusion gap.

[0015] Preferably, the device further comprises:

[0016] A plurality of second bars are uniformly arranged on the outer walls of the two crushing rollers respectively;

[0017] Each of the second bars extends along the axial direction of the corresponding crushing roller, each of the second bars is connected to the end of the corresponding first bar, when the two crushing rollers rotate, two second bars on the two crushing rollers that are close to each other form a second extrusion gap, and the width of the second extrusion gap is smaller than that of the first extrusion gap.

[0018] Preferably, the device further comprises:

[0019] A plurality of third bars are uniformly arranged on the outer walls of the two crushing rollers respectively;

[0020] Each of the third bars extends along the axial direction of the corresponding crushing roller, and an extrusion groove is formed between two adjacent third bars on the crushing roller, and the third bar on the crushing roller can be inserted into the extrusion groove on the other crushing roller.

[0021] Preferably, the device further comprises:

[0022] A plurality of annular baffles are uniformly arranged along the axial direction of the separating drum, and the outer ring of each of the annular baffles is connected to the inner wall of the separating drum.

[0023] Preferably, a first rack is arranged on the outer wall of each end of the separating drum.

[0024] The driving mechanism comprises:

[0025] A motor is arranged on the frame;

[0026] A first gear is coaxially connected to the output end of the motor;

[0027] A linkage rod is rotatably arranged on the frame;

[0028] Two second gears are coaxially connected with two ends of the linkage rod respectively, one of the second gears is engaged with the first gear; and

[0029] Two third gears are rotationally arranged on the frame, the third gears are engaged with the second gears and the first rack on the same side.

[0030] Preferably, a second rack is arranged on the inner ring of the end of the separation roller in the circumferential direction;

[0031] The driving mechanism further comprises:

[0032] Four connecting rods are coaxially connected with two ends of the two crushing rollers respectively, one end of the four connecting rods away from the crushing rollers is rotationally connected with the frame respectively;

[0033] Two fourth gears are sleeved on the two connecting rods respectively, the two fourth gears are engaged with each other; and

[0034] A fifth gear is rotationally arranged on the frame, the fifth gear is engaged with the second rack and one of the fourth gears simultaneously.

[0035] Compared with the prior art, the gypsum board waste crushing and separating device has the following beneficial effects:

[0036] In the gypsum board waste crushing and separating device, the crushing and separating of the gypsum board waste are simultaneously performed, and the material transfer is not required, which is more convenient; in addition, the gypsum board waste continuously falls from a high position in the separation roller, so that the separation roller is impacted and vibrated, thereby making the gypsum particles fall more smoothly at the separation hole, and reducing the probability of the separation hole being blocked. BRIEF DESCRIPTION OF DRAWINGS

[0037] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings required to be used in the specific embodiments or the prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0038] Figure 1 It is a front view of a gypsum board waste crushing and separating device according to an embodiment of the present application;

[0039] Figure 2 It is a front view of a gypsum board waste crushing and separating device according to an embodiment of the present application; Figure 1 It is another view (left side) of the gypsum board waste crushing and separating device;

[0040] Figure 3 It is another view (left side) of the gypsum board waste crushing and separating device; Figure 1

[0041] Figure 4 ​Fig. 1 is a perspective view of the present application; Figure 1 Fig. 2 is another perspective view (right side) of the present application;

[0042] Figure 5 Fig. 3 is a perspective view of the separating roller in the present application; Figure 1 Fig. 4 is a perspective view of the separating roller in the present application;

[0043] Figure 6 Fig. 5 is another perspective view (without separating roller) of the present application; Figure 2 Fig. 6 is a top view of the present application;

[0044] Figure 7 Fig. 7 is a front view of the present application. Figure 6

[0045] Reference signs:

[0046] 10, frame;

[0047] 20, separating roller; 21, separating hole; 22, first rack; 23, second rack;

[0048] 30, crushing roller;

[0049] 40, feeding plate;

[0050] 50, driving mechanism; 51, motor; 52, first gear; 53, linkage rod; 54, second gear;

[0051] 55, third gear; 56, connecting rod; 57, fourth gear; 58, fifth gear;

[0052] 60, first strip block; 61, first extrusion slot; 62, second strip block; 63, second extrusion slot;

[0053] 64, third strip block; 65, extrusion groove;

[0054] 70, annular baffle. DETAILED DESCRIPTION

[0055] The embodiments of the present application will be described in detail below with reference to the drawings. The following examples are only used to more clearly illustrate the technical scheme of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.

[0056] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be understood as the usual meaning understood by the technical personnel in the field to which the present application belongs.

[0057] ​In the description of the present application, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0058] In addition, the terms "first", "second", and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.

[0059] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0060] In the present application, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be that the first feature is directly above or obliquely above the second feature, or it only means that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be that the first feature is directly below or obliquely below the second feature, or it only means that the horizontal height of the first feature is less than that of the second feature.

[0061] Referring to Figures 1 to 7 The embodiment provides a gypsum board waste crushing and separating device, which comprises a rack 10, a separating roller 20, two crushing rollers 30, a plurality of feeding plates 40 and a driving mechanism 50.

[0062] The separation drum 20 is obliquely arranged on the frame 10 and can rotate on the frame 10. A plurality of separation holes 21 are uniformly arranged on the side wall of the separation drum 20. The higher end of the separation drum 20 is the feeding end, and the lower end of the separation drum 20 is the separation discharging end. The two crushing rollers 30 are arranged in parallel on the frame 10 and pass through the separation drum 20. The crushing area is between the two crushing rollers 30. The two crushing rollers 30 crush and transport the gypsum board waste falling into the crushing area.

[0063] The plurality of feeding plates 40 are connected to the inner wall of the separation drum 20 and extend along the axial direction of the separation drum 20. The driving mechanism 50 is used to drive the rotation of the separation drum 20 and is also used to drive the rotation of the two crushing rollers 30 in opposite directions. Specifically, from one direction, one of the two crushing rollers 30 rotates clockwise, and the other rotates counterclockwise.

[0064] When the device works, under the driving of the driving mechanism 50, the inclined separation drum 20 rotates on the frame 10. The gypsum board waste enters the separation drum 20 from the feeding end of the separation drum 20. As the separation drum 20 rotates, small pieces of gypsum board waste are lifted by the feeding plates 40 on the inner wall of the separation drum 20. The lifted gypsum board waste then falls in a parabolic motion into the crushing area between the two crushing rollers 30. The two crushing rollers 30 rotate under the driving of the driving mechanism 50. The two crushing rollers 30 drive the gypsum board waste to pass through the small size area (crushing area) between the two crushing rollers 30. The gypsum board waste is crushed by the two crushing rollers 30, so that the gypsum board in the surface paper is crushed to form gypsum particles. The small size gypsum particles falling from the crushing area fall from the separation holes 21 to the outside of the separation drum 20 and are transported away. The large size gypsum particles are driven by the feeding plates 40 back to the crushing area and continue to be crushed, so that the gypsum board waste is crushed into small particles and falls from the separation holes 21. The surface paper of the gypsum board waste is gradually transported from the feeding end to the separation discharging end by the rotating separation drum 20 and is separately collected and processed.

[0065] In the device, the crushing and separation of the gypsum board waste are carried out simultaneously, and the material does not need to be transported, which is more convenient. In addition, since the gypsum board waste continuously falls from a high place in the separation drum 20, the separation drum 20 is impacted and vibrated, so that the gypsum particles falling from the separation holes 21 fall more smoothly, and the probability of the separation holes 21 being blocked is reduced. Moreover, since the separation drum 20 rotates, the position of the separation holes 21 is always changing. When the blocked separation holes 21 move from the lower part to the upper part, they can be unblocked by the impact of the gypsum board waste falling on the separation drum 20 and the gravity.

[0066] In one embodiment, the feeding plate 40 is arranged obliquely. Specifically, one end of the feeding plate 40 is connected to the inner wall of the separation cylinder 20, and the end of the feeding plate 40 away from the separation sleeve is offset relative to the axis of the separation sleeve, which allows the two crushing rollers 30 to be arranged at a higher position, and the gypsum board waste block driven by the feeding plate 40 can be lifted to a higher height, so that the gypsum board waste block can fall smoothly into the crushing area between the two crushing rollers 30. In addition, the height of the gypsum board waste block is increased, so that the gypsum board particles or fragments falling have a higher kinetic energy, which can impact the separation cylinder 20 and make the separation cylinder 20 vibrate.

[0067] In one embodiment, the gypsum board waste crushing and separating device further comprises a plurality of first strips 60.

[0068] The plurality of first strips 60 are respectively and uniformly arranged on the outer walls of the two crushing rollers 30. Each first strip 60 extends on the corresponding crushing roller 30 in the axial direction of the crushing roller 30. The number of first strips 60 on the two crushing rollers 30 is the same. The first strips 60 on each crushing roller 30 correspond to the first strips 60 on the other crushing roller 30. When the two crushing rollers 30 rotate, a first extrusion gap 61 is formed between two first strips 60 on the two crushing rollers 30 that are close to each other. Specifically, the first strips 60 on the two crushing rollers 30 correspond one by one. When the gypsum board waste block falls into the space above the two crushing rollers 30, the first strips 60 on the two crushing rollers 30 drive the gypsum board waste block between the two crushing rollers 30 from both sides when they rotate, and then the first strips 60 on both sides form the first extrusion gap 61 to preliminarily extrude the gypsum board waste, so that the gypsum in the gypsum board waste block is preliminarily crushed. The outer part of the first strip 60 has an edge, which cooperates with the rotation of the crushing roller 30 to extrude the gypsum board waste block by the edge of the first strip 60, and drive the gypsum board waste block to move downward.

[0069] In one embodiment, the gypsum board waste crushing and separating device further comprises a plurality of second strips 62.

[0070] The plurality of second strips 62 are respectively and uniformly arranged on the outer walls of the two crushing rollers 30. Each second strip 62 extends on the corresponding crushing roller 30 in the axial direction of the crushing roller 30. Each second strip 62 is connected to the end of the corresponding first strip 60. When the two crushing rollers 30 rotate, a second extrusion gap 63 is formed between two second strips 62 on the two crushing rollers 30 that are close to each other. The width of the second extrusion gap 63 is smaller than the width of the first extrusion gap.

[0071] In the embodiment, the second strip-shaped block 62 can be regarded as extending the first strip-shaped block 60 in the axial direction of the crushing roller 30. The difference is that the thickness of the second strip-shaped block 62 is greater than that of the first strip-shaped block 60, so that the width of the second extrusion gap 63 is smaller than that of the first extrusion gap 61. The second extrusion gap 63 can further crush the gypsum board waste block, so that the gypsum board waste block is crushed into smaller pieces.

[0072] In an embodiment, the gypsum board waste crushing and separating device further comprises a third strip-shaped block 64.

[0073] A plurality of third strip-shaped blocks 64 are uniformly arranged on the outer walls of the two crushing rollers 30. Each third strip-shaped block 64 extends in the axial direction of the corresponding crushing roller 30. An extrusion groove 65 is formed between two adjacent third strip-shaped blocks 64 on the crushing roller 30. The third strip-shaped block 64 on the crushing roller 30 can be inserted into the extrusion groove 65 on the other crushing roller 30.

[0074] In the embodiment, the plurality of third strip-shaped blocks 64 and the crushing rollers 30 form gears, and the two gears mesh with each other. After the gypsum board waste block is crushed in two steps, the gypsum board waste block is further crushed by the third strip-shaped block 64, so that the gypsum board waste block is crushed into small particles, which can pass through the separating hole 21.

[0075] In an embodiment, the gypsum board waste crushing and separating device further comprises a plurality of annular baffles 70.

[0076] The plurality of annular baffles 70 are uniformly arranged along the axial direction of the separating drum 20. The outer ring of each annular baffle 70 is connected to the inner wall of the separating drum 20.

[0077] In the embodiment, the annular baffle 70 can limit the speed of the gypsum board waste moving in the axial direction of the separating drum 20 in the separating drum 20, so that the gypsum board waste can stay in the separating drum 20 for a sufficient time to be crushed and separated.

[0078] In an embodiment, a first rack 22 is arranged on the outer wall of each end of the separating drum 20.

[0079] The driving mechanism 50 comprises a motor 51, a first gear 52, a linkage rod 53, two second gears 54, and two third gears 55.

[0080] The motor 51 is arranged on the frame 10. The first gear 52 is coaxially connected to the output end of the motor 51. The linkage rod 53 is rotatably arranged on the frame 10. The two second gears 54 are coaxially connected to the two ends of the linkage rod 53, respectively. One of the second gears 54 is engaged with the first gear 52. The two third gears 55 are rotatably arranged on the frame 10. The third gear 55 is engaged with the second gear 54 and the first rack 22 on the same side.

[0081] In this embodiment, the motor 51 drives the separating roller 20 to rotate through the first gear 52, the second gear 54, the third gear 55 and the first rack 22 in sequence.

[0082] In one embodiment, a second rack 23 is arranged on the inner ring of the end of the separating roller 20.

[0083] The driving mechanism 50 further comprises four connecting rods 56, two fourth gears 57 and a fifth gear 58.

[0084] The four connecting rods 56 are coaxially connected to the two ends of the two crushing rollers 30 respectively, and the ends of the four connecting rods 56 away from the crushing rollers 30 are rotatably connected to the frame 10. Specifically, each end of each crushing roller 30 is connected to a connecting rod 56.

[0085] The two fourth gears 57 are sleeved on the two connecting rods 56 respectively, and the two fourth gears 57 are engaged with each other. The fifth gear 58 is rotatably arranged on the frame 10, and the fifth gear 58 is engaged with the second rack 23 and the fourth gear 57 of one of the two connecting rods 56.

[0086] In this embodiment, in the process of the motor 51 driving the separating sleeve to rotate, the separating sleeve drives the two crushing rollers 30 to rotate through the second rack 23 and the fifth gear 58.

[0087] In the specification of the utility model, a large number of specific details are explained. However, it can be understood that the embodiments of the utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail in order not to obscure the understanding of the specification.

[0088] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should be covered in the scope of the claims and the specification of the utility model.

Claims

1. A gypsum board waste crushing and separating device, characterized in that, include: Rack (10); A separating roller (20) is inclinedly arranged on the frame (10). The separating roller (20) can rotate on the frame (10). A plurality of evenly distributed separating holes (21) are opened on the side wall of the separating roller (20). Two crushing rollers (30) are arranged in parallel on the frame (10). The two crushing rollers (30) pass through the separation roller (20). The crushing zone is between the two crushing rollers (30). The two crushing rollers (30) squeeze the gypsum board waste that falls into the crushing zone and transport it downward. Multiple feeding plates (40) are connected to the inner wall of the separating roller (20), and the feeding plates (40) extend along the axial direction of the separating roller (20); as well as The drive mechanism (50) is used to drive the separating roller (20) to rotate, and the drive mechanism (50) is also used to drive the two crushing rollers (30) to rotate in opposite directions.

2. The gypsum board waste crushing and separating device as described in claim 1, characterized in that, The feeding plate (40) is arranged at an angle.

3. The gypsum board waste crushing and separating device as described in claim 1, characterized in that, Also includes: Multiple first strip blocks (60) are evenly disposed on the outer walls of the two crushing rollers (30); Each of the first strip blocks (60) extends along the axial direction of the corresponding crushing roller (30); the number of the first strip blocks (60) on the two crushing rollers (30) is the same; the first strip block (60) on each crushing roller (30) corresponds to the first strip block (60) on the other crushing roller (30); when the two crushing rollers (30) rotate, a first extrusion slit (61) is formed between two first strip blocks (60) that are close to each other on the two crushing rollers (30).

4. The gypsum board waste crushing and separating device as described in claim 3, characterized in that, Also includes: Multiple second strip blocks (62) are evenly disposed on the outer walls of the two crushing rollers (30); Each second strip block (62) extends along the axial direction of the corresponding crushing roller (30); each second strip block (62) is connected to the end of the corresponding first strip block (60); when the two crushing rollers (30) rotate, a second extrusion slit (63) is formed between two adjacent second strip blocks (62) on the two crushing rollers (30); the width of the second extrusion slit (63) is smaller than the width of the first extrusion slit.

5. The gypsum board waste crushing and separating device as described in claim 4, characterized in that, Also includes: The third strip block (64) is evenly disposed on the outer wall of the two crushing rollers (30); Each of the third strip blocks (64) extends along the axial direction of the corresponding crushing roller (30); an extrusion groove (65) is formed between two adjacent third strip blocks (64) on the crushing roller (30); the third strip block (64) on the crushing roller (30) can be inserted into the extrusion groove (65) on another crushing roller (30).

6. The gypsum board waste crushing and separating device as described in claim 5, characterized in that, Also includes: Multiple annular baffles (70) are evenly distributed along the axial direction of the separating roller (20), and the outer ring of each annular baffle (70) is connected to the inner wall of the separating roller (20).

7. The gypsum board waste crushing and separating device as described in claim 6, characterized in that, The outer walls at both ends of the separating roller (20) are respectively provided with first toothed racks (22); The drive mechanism (50) includes: The motor (51) is mounted on the frame (10); The first gear (52) is coaxially connected to the output end of the motor (51); Linkage rod (53) is rotatably mounted on the frame (10); Two second gears (54) are coaxially connected to both ends of the linkage rod (53), and one of the second gears (54) meshes with the first gear (52); and Two third gears (55) are rotatably mounted on the frame (10), and the third gears (55) mesh with the second gear (54) and the first rack (22) on the same side.

8. The gypsum board waste crushing and separating device as described in claim 7, characterized in that, A second rack (23) along the circumferential direction is provided on the inner ring of the end of the separating roller (20); The drive mechanism (50) further includes: Four connecting rods (56) are coaxially connected to the two ends of the two crushing rollers (30), and the ends of the four connecting rods (56) away from the crushing rollers (30) are rotatably connected to the frame (10). Two fourth gears (57), each of which is sleeved on one of the two connecting rods (56), and the two fourth gears (57) mesh with each other; and The fifth gear (58) is rotatably mounted on the frame (10), and the fifth gear (58) meshes with the second rack (23) and one of the fourth gears (57).