Automatic steel ball adding device suitable for dressing plant
By designing an automatic steel ball adding device in the ore dressing plant, and using a weighing module and electromagnet to achieve precise steel ball addition, the problems of unstable grinding effect and high labor intensity caused by manual addition are solved, thereby improving grinding efficiency and production automation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-03-24
AI Technical Summary
The existing method of manually adding steel balls results in unstable grinding effects, affects the quality of flotation products, and is labor-intensive.
An automatic steel ball adding device was designed, comprising a steel ball bin, guide rail, weighing module, electromagnet, winch, and control system. The device achieves precise addition of steel balls in terms of quantity, specifications, and timing through weighing sensors and control system, and utilizes electromagnet and winch to achieve automated addition.
It improves grinding efficiency, ensures that the steel ball filling rate is within the optimal range, reduces safety hazards and equipment blockage risks, reduces the labor intensity of operators, and improves the level of production automation.
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Figure CN224025160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of ore dressing equipment relates to a kind of automatic steel ball adding device suitable for ore dressing plant. BACKGROUND
[0002] Ball mill is important ore grinding equipment in ore dressing plant, and the adding amount and adding frequency of steel ball as grinding medium of ball mill have a key influence on ore grinding effect of ball mill. The traditional steel ball adding mode is mostly manual adding, and different steel balls are added according to adding system, ratio, weight and the like. Since the adding time and efficiency of the existing manual sorting are different, the ore grinding effect is unstable, thereby affecting the quality of subsequent flotation products. On the other hand, manual adding has high labor intensity. Therefore, a device capable of automatically adding steel balls is needed to solve the above problems. UTILITY MODEL CONTENTS
[0003] The utility model aims at the problems existing in the prior art, and provides an automatic steel ball adding device suitable for ore dressing plant, to solve the problem of unstable ore grinding effect caused by the existing manual steel ball adding mode and affecting the quality of subsequent flotation products.
[0004] To this end, the utility model takes the following technical solutions:
[0005] An automatic steel ball adding device suitable for ore dressing plant comprises a steel ball bin, guide rails are arranged on both sides of the steel ball bin, weighing modules are arranged at four corners of the bottom of the steel ball bin, a plurality of legs are arranged above the guide rails, walking wheels are arranged at the bottom of the legs and are in sliding connection with the guide rails, cross beams are arranged between the two legs arranged symmetrically, winches and fixed pulleys are arranged between adjacent cross beams, electromagnets are arranged below the fixed pulleys, and the rope bodies of the winches are connected with the electromagnets after passing through the fixed pulleys.
[0006] The control system is in signal connection with the electromagnets, winches, motors and weighing modules.
[0007] Further, a motor is arranged above any one of the legs, a first belt pulley is arranged at the side of the motor, a second belt pulley is arranged outside the walking wheel below the leg, and the first belt pulley and the second belt pulley are in driving connection through a belt.
[0008] Further, a plurality of steel balls are placed in the steel ball bin.
[0009] The utility model has the following beneficial effects:
[0010] 1. The utility model can accurately calculate the adding amount, specification and time of steel balls through the weighing sensor and the control system, and the steel balls are added in batches and at regular intervals, so that the filling rate of steel balls in the ball mill is always kept in the best range, and the ore grinding efficiency is improved.
[0011] 2、 The utility model discloses can improve equipment security and stability, avoid the security hidden danger that manual steel ball can bring, and can avoid the problem of the ball mill ball adding mouth and the feed flow pipe etc. that a large number of steel balls are added at a time is blocked;
[0012] 3、 The utility model discloses can reduce the labor intensity, realize steel ball automation and add, the labor intensity of operator is reduced to a great extent, and the production automation level of concentrator is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the front view structural schematic drawing of the utility model discloses;
[0014] Figure 2 It is the top view structural schematic drawing of the utility model discloses.
[0015] In the drawing, 1 - guide rail, 2 - walking wheel, 3 - support leg, 4 - crossbeam, 5 - fixed pulley, 6 - electromagnet, 7 - hoist, 8 - steel ball bin, 9 - steel ball, 10 - motor, 11 - first belt pulley, 12 - second belt pulley, 13 - weighing module, 14 - ball mill ball adding mouth. DETAILED DESCRIPTION
[0016] The technical scheme of the utility model discloses is relatedly explained below in combination with the drawings and implementation method.
[0017] As Figure 1 And 2 Shown, an automatic steel ball adding device suitable for concentrator, including steel ball bin 8, a plurality of steel balls 9 are placed in steel ball bin 8;Steel ball bin 8 both sides are equipped with guide rail 1, and the bottom four corners are all equipped with weighing module 13, and the weighing module 13 adopts existing weight sensor, so the weighing principle is not repeated.
[0018] The upper portion of guide rail 1 is equipped with a plurality of support legs 3 arranged symmetrically, and the bottom of support leg 3 is equipped with walking wheel 2, which is in sliding connection with guide rail 1;Between the two support legs 3 arranged symmetrically, there is crossbeam 4, and hoist 7 and fixed pulley 5 are arranged between adjacent crossbeams 4, electromagnet 6 is arranged below fixed pulley 5, and the rope body of hoist 7 is connected with electromagnet 6 after passing through fixed pulley 5.
[0019] The upper portion of any one support leg 3 is equipped with motor 10, and the side of motor 10 is equipped with first belt pulley 11, and the outer side of walking wheel 2 below this support leg 3 is equipped with second belt pulley 12, and first belt pulley 11 and second belt pulley 12 are connected by belt transmission.
[0020] The embodiment also includes a control system, which is signal connected with electromagnet 6, hoist 7, motor 10 and weighing module 13, and since the control system adopts existing control equipment, the control principle is not repeated.
[0021] The use process of the utility model is as follows:
[0022] In the initial state, the steel ball bin 8 is filled with steel balls 9, the electromagnet 6 is in the initial position, and the weighing module 13 can accurately weigh the steel balls 9 in the steel ball bin 8. When the set ball mass is added, when the steel balls 9 need to be added, the motor 10 is started, the second pulley 12 is driven by the first pulley 11, the walking wheel 2 is driven by the second pulley 12, the corresponding supporting leg 3 moves in the guide rail 1, and stops when reaching the specified position;
[0023] Then, the winch 7 is started, the electromagnet 6 is lowered into the steel ball bin 8, a certain amount of steel balls 9 can be adsorbed after the electromagnet 6 is powered on, the mass in the steel ball bin 8 decreases after the electromagnet 6 is lifted by the winch 7, and the weighing module 13 can transmit data to the control system for personnel observation; When the steel balls 9 are lifted, the electromagnet 6 always maintains the magnetic force, the motor 10 is started again, the supporting leg 3 drives to continue to move along the guide rail 1, and when the specified position, i.e. the ball mill ball adding port 14, is reached, the winch 7 lowers the electromagnet 6 to the same level of the ball mill ball adding port 14, the electromagnet 6 is powered off, the steel balls 9 are released, and thus one ball adding operation is completed.
[0024] In addition, the steel ball bin 8 can be arranged in multiple quantities along the guide rail 1, and different specifications and sizes of steel balls are arranged in the steel ball bin 8 to realize precise addition of different proportions.
Claims
1. An automatic steel ball adding device for a concentrator, characterized by, The steel ball warehouse (8) is provided with guide rails (1) on both sides, weighing modules (13) at the four corners of the bottom, a plurality of supporting legs (3) are arranged above the guide rails (1), walking wheels (2) are arranged at the bottom of the supporting legs (3) and are in sliding connection with the guide rails (1), cross beams (4) are arranged between the two symmetrically arranged supporting legs (3), winches (7) and fixed pulleys (5) are arranged between adjacent cross beams (4), electromagnets (6) are arranged below the fixed pulleys (5), and the rope body of the winch (7) is connected with the electromagnet (6) after passing through the fixed pulley (5); The control system is in signal connection with the electromagnet (6), the winch (7), the motor (10) and the weighing module (13).
2. An automatic steel ball addition device for a mineral processing plant according to claim 1, characterized in that, The upper portion of any one of the supporting legs (3) is provided with a motor (10), the side portion of the motor (10) is provided with a first belt pulley (11), the outer side of the walking wheel (2) below the supporting leg (3) is provided with a second belt pulley (12), and the first belt pulley (11) and the second belt pulley (12) are connected through a belt drive.
3. An automatic steel ball addition device for a mineral processing plant according to claim 1, characterized in that, A plurality of steel balls (9) are arranged in the steel ball warehouse (8).