Air chute type iron remover

By designing a double magnetic suction device and a selector valve structure in the air chute conveyor, efficient iron removal is achieved without stopping the machine. This solves the problems of low iron removal efficiency and inconvenience in removing iron impurities in the existing technology, ensuring the continuity of powder conveying and the iron removal effect.

CN224025256UActive Publication Date: 2026-03-24LINQU HUAYOU MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In the process of removing iron from existing air chute conveyors, conventional iron removers cannot fully cover the cross-section of the conveying space, resulting in low iron removal efficiency and difficulty in removing adsorbed iron impurities.

Method used

An air-cooled inclined trough type iron separator is designed, which uses two magnetic suction devices installed in the left and right cavities of the housing respectively. Iron removal is achieved without stopping the machine by rotating the selector valve and the baffle. The magnetic suction device includes multiple spaced electromagnetic tubes that make uniform contact with the powder material. Combined with the drive motor and the impurity discharge port, iron impurities are automatically removed.

Benefits of technology

It achieves efficient iron removal without stopping operation. The magnetic adsorption device makes uniform contact with the powder, resulting in good iron removal effect without affecting the powder flow rate, and automatically removes iron impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air chute type de-ironing separator, which is characterized in that a permeable plate is arranged at a position close to the bottom in a shell, the permeable plate divides an inner cavity of the shell into a conveying cavity at the upper end and an air pressure cavity at the lower end, a baffle is longitudinally arranged in the middle of the conveying cavity, and a partition plate is transversely arranged on one side, close to a powder outlet, of the baffle; the partition plate averagely divides the conveying cavity, close to one side of the powder outlet, of the baffle into a left cavity body and a right cavity body, and the left cavity body and the right cavity body are each provided with a magnetic attraction device; a selector valve is rotationally installed on the side, close to the powder inlet, of the baffle, the positions, corresponding to the left cavity and the right cavity, of the baffle are each provided with a material passing opening, the selector valve comprises two side plates arranged in a right-angle mode, and the selector valve is rotated so that one side plate can block the material passing opening of the left cavity or the material passing opening of the right cavity. The magnetic attraction device can be in uniform contact with powder materials, the iron removal effect is better, the flow of the powder materials is not affected, and meanwhile iron impurities can be removed without stopping work.
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Description

TECHNICAL FIELD

[0001] The utility model relates to an air chute type iron remover and belongs to the technical field of air chute type iron removal. BACKGROUND

[0002] The air chute conveyor is mainly composed of upper and lower cavities arranged obliquely, and a breathable layer is clamped between the upper and lower cavities. The upper cavity is used for conveying materials, and the lower cavity supplies compressed air. When the material is conveyed, the powder material flows to the upper cavity, and after the compressed air is introduced from the lower cavity, the compressed air blows the powder material in the upper cavity through the breathable layer to flow to the outlet. The air chute conveyor is suitable for conveying various dry powder materials such as cement and raw materials. Due to its small wear, easy maintenance, low power consumption, material saving, no noise, good sealing, safety and reliability, it is widely used in large, medium and small enterprises. When conveying powder materials such as cement and raw materials, iron impurities are often mixed in the production process. If these iron impurities are not removed, it is easy to cause the produced materials to contain a large amount of iron impurities, affecting the quality of the finished products. Therefore, in the conveying process of the air chute conveyor, the removal of iron impurities is an important step.

[0003] There are some application modes of installing an iron remover on the air chute conveyor in the prior art. However, in the iron removal process, the following defects exist: on the one hand, the space section for conveying powder in the air chute is large, and the conventional iron remover cannot fully cover this section, so the iron removal efficiency is not high; on the other hand, the air chute conveyor is a closed conveying cavity, and it is not convenient to discharge the iron remover after adsorbing a certain amount of iron impurities.

[0004] In summary, the prior art has obvious inconvenience and defects in actual use, so it needs to be improved. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies in the background art, the utility model provides an air chute type iron remover which can uniformly contact the powder material through the magnetic attraction device, has better iron removal effect, does not affect the flow of the powder, and can remove the iron impurities without stopping work.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme:

[0007] An air chute type iron remover comprises a rectangular shell, a powder inlet is arranged at the feeding end of the shell, a powder outlet is arranged at the discharging end of the shell, a breathable plate is arranged at the position close to the bottom in the shell, the breathable plate divides the inner cavity of the shell into a conveying cavity at the upper end and a gas pressure cavity at the lower end, a baffle is vertically installed at the middle position of the conveying cavity, a partition plate is horizontally arranged at the side of the baffle close to the powder outlet, the partition plate evenly divides the conveying cavity at the side of the baffle close to the powder outlet into a left cavity and a right cavity, and one magnetic attraction device is installed at each of the left cavity and the right cavity.

[0008] The baffle is rotatably installed with a selection valve on the side close to the powder inlet, and a material passing hole is arranged on the baffle at positions corresponding to the left cavity and the right cavity respectively.

[0009] Further, the magnetic attraction device comprises two end plates arranged at intervals, and a plurality of electromagnetic tubes are arranged at intervals between the two end plates in the axial direction.

[0010] Further, the magnetic attraction devices in the left cavity and the right cavity are coaxially fixed, and a drive motor is arranged on one side of the shell to drive the rotation of the rotating shaft of the magnetic attraction device.

[0011] Further, a baffle ring is arranged in each of the left cavity and the right cavity, and the baffle ring is arranged on the side of the magnetic attraction device close to the powder outlet, and a foreign matter discharging hole is arranged on the side wall adjacent to the shell of each baffle ring.

[0012] Further, the foreign matter discharging hole is provided with a selection baffle, and the selection baffle is hingedly connected to the side wall of the shell.

[0013] Further, the selection valve is rotatably provided with a valve plate on the side close to the powder inlet.

[0014] Compared with the prior art, the above technical scheme has the following advantages:

[0015] The selection valve comprises two side plates arranged at right angles, and one of the side plates is blocked on the material passing hole of the left cavity or the right cavity by rotating the selection valve, so that the material flows from the left cavity or the right cavity, and the magnetic attraction devices in the left cavity and the right cavity are in a working state, and the other can remove the iron impurities of the magnetic attraction device, thereby realizing the removal of the iron impurities without stopping working.

[0016] The magnetic attraction device comprises two end plates arranged at intervals, and a plurality of electromagnetic tubes are arranged at intervals between the two end plates in the axial direction, and the magnetic attraction device can uniformly contact the powder material during rotation, and the iron removal effect is better, and meanwhile, the flow of the powder is not affected.

[0017] The utility model will be described in detail below in combination with the drawings and examples. DRAWINGS

[0018] Figure 1 is a sectional view of the utility model from the top view;

[0019] Figure 2 is Figure 1 is a sectional view along A-A;

[0020] Figure 3It is a structure diagram of magnetic attraction device.

[0021] In the figure,

[0022] 1 - shell, 2 - powder inlet, 3 - powder outlet, 4 - air permeable plate, 5 - conveying cavity, 6 - air pressure cavity, 7 - valve plate, 8 - selector valve, 9 - partition plate, 10 - baffle, 11 - magnetic attraction device, 111 - end plate, 112 - electromagnetic tube, 12 - check ring, 13 - impurity discharge port, 14 - impurity discharge pipeline, 15 - selection baffle, 16 - driving motor. DETAILED DESCRIPTION

[0023] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation mode of the utility model will be described with reference to the drawings.

[0024] As Figures 1-2 shown, the utility model provides an air chute type iron remover, including rectangle shell 1, the feed end of shell 1 is equipped with powder inlet 2, the discharge end is equipped with powder outlet 3, the position of shell 1 in the bottom is equipped with air permeable plate 4, air permeable plate 4 divides the inner chamber of shell 1 into conveying cavity 5 of upper end and air pressure cavity 6 of lower end.

[0025] The middle position of conveying cavity 5 is longitudinally installed with baffle 10, the side of baffle 10 close to powder outlet 3 is transversely equipped with partition plate 9, partition plate 9 divides the conveying cavity 5 of the side of baffle 10 close to powder outlet 3 into left cavity and right cavity, and one magnetic attraction device 11 is installed in left cavity and right cavity respectively.

[0026] The side of baffle 10 close to powder inlet 2 is rotatably installed with selector valve 8, one material passing port is respectively arranged at the position of baffle 10 corresponding to left cavity and right cavity, selector valve 8 includes two side plates arranged at right angles, rotating selector valve 8 makes one side plate of selector valve 8 block the material passing port of left cavity or right cavity, makes the material flow from left cavity or right cavity, makes the magnetic attraction device 11 in left cavity and right cavity, one is in working state, and the other can remove the iron impurities of magnetic attraction device 11, so as to realize that the iron impurities can be removed without stopping working.

[0027] As Figure 3 , the magnetic attraction device 11 includes two interval arranged end plates 111, a plurality of electromagnetic tubes 112 are arranged axially between the two end plates 111, the plurality of electromagnetic tubes 112 are interval arranged, the electromagnetic tube 112 generates magnetic force to remove impurities after electrification.

[0028] The magnetic attraction device 11 in left cavity and right cavity is fixed coaxially, one side of shell 1 is equipped with driving motor 16, and the driving motor 16 drives the rotation of the rotating shaft of magnetic attraction device 11.

[0029] Because the plurality of electromagnetic tubes 112 are arranged at intervals, the magnetic attraction device 11 can uniformly contact the powder material during rotation, and the iron removal effect is better, and meanwhile, the powder flow is not affected.

[0030] A baffle ring 12 is arranged in the left and right cavities, and the baffle ring 12 is arranged on the side of the magnetic attraction device 11 close to the powder outlet 3; a metal removal port 13 is arranged on the side wall adjacent to the baffle ring 12; and a metal removal pipeline 14 is arranged at the metal removal port 13.

[0031] The metal removal port 13 is provided with a selection baffle 15, and the selection baffle 15 is hinged on the side wall of the shell 1; when the selection baffle 15 blocks the metal removal port 13, the material passes through the material passing port between the baffle rings 12; and when the selection baffle 15 blocks the material passing port between the baffle rings 12, the iron impurities are removed from the metal removal port 13.

[0032] The side of the selection valve 8 close to the powder inlet 2 is provided with a valve plate 7, which plays a role of guiding the flow, so that the powder material flows to the material passing port of the baffle 10.

[0033] The rotation shafts of the valve plate 7, the selection valve 8 and the selection baffle 15 are driven by an electric or pneumatic control device, which is a conventional technology and will not be described here.

[0034] The specific working principle of the utility model is as follows:

[0035] The powder material enters the shell from the powder inlet 2; the selection valve 8 blocks the material passing port on the right side of the baffle 10; the material enters the left cavity from the material passing port on the left side of the baffle 10; the electromagnetic tube 112 of the left magnetic attraction device 11 is electrified, so that the left magnetic attraction device 11 is in an iron removal state; meanwhile, the selection baffle 15 on the left side blocks the metal removal port 13, so that the powder material flows to the powder outlet 3 from the left cavity; when the iron impurities on the electromagnetic tube 112 of the left magnetic attraction device 11 are full and need to be removed, the valve plate 7 and the selection valve 8 are controlled to rotate by the electric control device, so that the selection valve 8 blocks the material passing port on the left side of the baffle 10; the material enters the right cavity from the material passing port on the right side of the baffle 10; the electromagnetic tube 112 of the right magnetic attraction device 11 is electrified, so that the right magnetic attraction device 11 is in an iron removal state; meanwhile, the electromagnetic tube 112 of the left magnetic attraction device 11 is de-energized, so that the iron impurities fall into the left cavity; meanwhile, the selection baffle 15 on the left side blocks the material passing port of the baffle ring 12, so that the iron impurities are removed from the metal removal port 13 of the left cavity; and the selection baffle 15 on the right side blocks the metal removal port 13.

[0036] The above is an example of the best implementation mode of the utility model, and the parts not described in detail are the common knowledge of ordinary technical personnel in the art. The protection scope of the utility model is subject to the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. An air chute type iron remover, comprising a rectangular housing (1), a powder inlet (2) is arranged at the feeding end of the housing (1), a powder outlet (3) is arranged at the discharging end of the housing (1), a gas permeable plate (4) is arranged at a position close to the bottom in the housing (1), the gas permeable plate (4) divides the inner cavity of the housing (1) into a conveying cavity (5) at the upper end and a gas pressure cavity (6) at the lower end, characterized in that: a baffle (10) is longitudinally arranged at the middle position of the conveying cavity (5), a partition plate (9) is transversely arranged at the side of the baffle (10) close to the powder outlet (3), the partition plate (9) divides the conveying cavity (5) at the side of the baffle (10) close to the powder outlet (3) into a left cavity and a right cavity, and a magnetic attraction device (11) is arranged in each of the left cavity and the right cavity; a selection valve (8) is rotatably arranged at the side of the baffle (10) close to the powder inlet (2), a material passing port is arranged at the position of the baffle (10) corresponding to each of the left cavity and the right cavity, and the selection valve (8) comprises two side plates arranged at right angles, and one of the side plates is arranged to block the material passing port of the left cavity or the right cavity by rotating the selection valve (8). The magnetic attraction device (11) comprises two end plates (111) arranged at intervals, a plurality of electromagnetic tubes (112) are arranged axially between the two end plates (111), and the plurality of electromagnetic tubes (112) are arranged at intervals.

2. An air chute iron eliminator as claimed in claim 1, characterized in that: The magnetic attraction devices (11) in the left cavity and the right cavity are coaxially fixed, a driving motor (16) is arranged at one side of the housing (1), and the driving motor (16) drives the rotation of the rotating shaft of the magnetic attraction device (11).

3. An air chute iron eliminator as claimed in claim 2, characterized in that: A baffle ring (12) is arranged in each of the left cavity and the right cavity, the baffle ring (12) is arranged at the side of the magnetic attraction device (11) close to the powder outlet (3), and a foreign matter discharging port (13) is arranged on the side wall adjacent to the housing (1) of each baffle ring (12).

4. An air chute iron eliminator as claimed in claim 1, characterized in that: The foreign matter discharging port (13) is provided with a selection baffle (15), and the selection baffle (15) is hinged to the side wall of the housing (1).

5. An air chute iron eliminator as claimed in claim 4, characterized in that: A valve plate (7) is rotatably arranged at the side of the selection valve (8) close to the powder inlet (2).

6. An air chute iron eliminator as claimed in claim 1, characterized in that: ​