Novel iron remover

Abstract

The utility model relates to the technical field of chemical production, and discloses a novel de-ironing separator which comprises a de-ironing separator case, magnetic bar mounting pipes are uniformly distributed in the de-ironing separator case, and strong magnetic bars are inserted and positioned on the inner sides of the plurality of magnetic bar mounting pipes. According to the iron remover disclosed by the utility model, the plurality of magnetic bar mounting pipes are uniformly distributed in the iron remover case, so that strong magnetic bars can be conveniently stored and placed, iron impurities can be magnetically attracted, and the iron impurities can be relatively uniformly and thoroughly adsorbed, and the movable material baffle can be controlled by the movable control air cylinder and can be used for respectively shielding the material outlet and the waste material outlet; the telescopic air cylinder is operated to push the mounting movable frame and drive the strong magnetic bar to be separated from the magnetic bar mounting pipe, iron impurities can stably fall off due to disappearance of magnetic force and are discharged from the waste outlet, and the device is excellent in iron impurity separation capacity, good in iron removal effect, simple in structure, convenient to use and high in purity and quality of carbon black finished products.

Description

Technical Field

[0001] This utility model relates to the field of chemical production technology, specifically a novel iron separator. Background Technology

[0002] Currently, iron separators play a crucial role in chemical production and environmental protection. To improve the performance of iron separators and meet the practical application needs of various chemical products, especially in the carbon black industry (a vital component of the chemical industry), which focuses on the production, processing, and application of carbon black, iron separators are increasingly being developed. Carbon black is a black, fine-particle substance produced from petroleum residues or natural gas combustion. It has a high surface area and adsorption capacity, and is widely used in rubber, plastics, inks, coatings, and electronics. During carbon black production, it is often affected by iron impurities, requiring iron separators to remove these impurities and improve product quality and purity.

[0003] In the carbon black production process, the presence of iron impurities often leads to a decline in product quality and can even cause equipment failure in severe cases. The application of iron separators is crucial in the carbon black production process. However, existing traditional iron separators currently suffer from poor iron removal efficiency, inadequate separation of products from magnetic impurities, and relatively poor separation ability of iron impurities from carbon black materials. This seriously affects product quality control and customer experience, impacting both carbon black quality management and downstream user experience. Therefore, we propose a new type of iron separator to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a novel iron separator, which has the advantages of excellent iron impurity separation capability, good iron removal effect, simple structure, ease of use, and high purity and quality of carbon black finished product.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a novel iron separator, comprising an iron separator housing, wherein magnetic rod mounting tubes are evenly distributed inside the iron separator housing;

[0008] A strong magnetic rod is inserted and positioned inside the inner side of each of the multiple magnetic rod mounting tubes. The top of the iron separator housing is provided with multiple telescopic cylinders. The side of the iron separator housing is provided with a movable mounting frame. The top of the movable mounting frame is connected to the output end of the multiple telescopic cylinders. The multiple strong magnetic rods extend out of the iron separator housing and are connected to the movable mounting frame.

[0009] The top of the iron separator housing is provided with a feed hopper, and the bottom of the iron separator housing is provided with a material outlet and a waste outlet. A movable baffle is hinged to the inner bottom wall of the iron separator housing. A movable control cylinder is provided between the movable baffle and the iron separator housing. The movable baffle is located directly above the material outlet and the waste outlet.

[0010] Preferably, one end of the plurality of magnetic rod mounting tubes is fixed to the inner wall of the iron separator housing, and the other end of the plurality of magnetic rod mounting tubes extends through the iron separator housing. The number of magnetic rod mounting tubes and strong magnetic rods are equal and their positions and structures correspond.

[0011] Preferably, the side of the iron separator housing is provided with a magnetic isolation plate, which is located between the mounting frame and the iron separator housing, and multiple strong magnetic rods are slidably connected inside the magnetic isolation plate.

[0012] Preferably, each of the plurality of strong magnetic rods is provided with a magnetic isolation plate on the side away from the mounting frame, and the magnetic isolation plate is slidably connected to the inside of the magnetic rod mounting tube.

[0013] Preferably, the mounting frame is an integral plate, and the mounting frame is provided with multiple bolt seats, and the output ends of the multiple telescopic cylinders are respectively bolted and fixed to the mounting frame by the bolt seats.

[0014] Preferably, both the material outlet and the waste outlet are hopper-shaped and located at the bottom of the iron separator housing, and the material outlet and the waste outlet have the same structure and are located in corresponding positions.

[0015] Preferably, the bottom of the movable baffle is hinged to the inner bottom wall of the iron separator housing, and the top of the movable baffle is provided with a triangular fitting plate.

[0016] Preferably, the top of the iron separator housing is equipped with a PLC control cabinet, and the output end of the PLC control cabinet is connected to the input end of the telescopic cylinder and the movable control cylinder, respectively.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a novel iron separator with the following beneficial effects:

[0019] 1. This new type of iron separator features multiple evenly distributed magnetic rod mounting tubes inside the separator housing, facilitating the storage and placement of strong magnetic rods. These tubes magnetically attract iron impurities. After the raw material enters the separator housing through the feed hopper, the iron impurities are strongly attracted to the mounting tubes by the multiple strong magnetic rods, resulting in relatively uniform and thorough adsorption of iron impurities. The bottom of the separator housing has both a material outlet and a waste outlet. A movable baffle can block the waste outlet, allowing the raw material to be discharged quickly and evenly through the material outlet after impurity removal. This process ensures excellent iron impurity separation and distribution capabilities, resulting in high purity and quality of the finished carbon black product.

[0020] 2. This new type of iron separator features a movable mounting frame on the side of the separator housing. A telescopic cylinder can move the movable mounting frame closer to or further away from the separator housing. Multiple strong magnetic rods are connected to the movable mounting frame. When the movable mounting frame moves, it can cause the multiple strong magnetic rods to detach from the rod mounting tube. When the rod mounting tube moves away from the strong magnetic rods, the iron impurities remaining in the rod mounting tube will fall stably due to the loss of magnetism. A control cylinder controls the movement of the movable baffle plate to block the material outlet, ensuring a stable fall to the waste outlet for easy discharge. The overall material distribution and discharge are stable, resulting in a simple structure, convenient operation, and good practicality. Attached Figure Description

[0021] Figure 1 This is a frontal perspective three-dimensional schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a bottom-view perspective view of the structure of this utility model;

[0023] Figure 3 This is a three-dimensional sectional view of the structure of this utility model.

[0024] Figure 4 This is a three-dimensional schematic diagram of the structure of this utility model, viewed from below and from above.

[0025] Figure 5 This is a bottom-view perspective view of the connection structure between the magnetic rod mounting tube and the strong magnetic rod of this utility model.

[0026] In the diagram: 1. Iron separator housing; 2. Magnetic rod mounting tube; 3. Strong magnetic rod; 4. Telescopic cylinder; 5. Movable mounting frame; 6. Feed hopper; 7. Material outlet; 8. Waste outlet; 9. Movable baffle; 10. Movable control cylinder; 11. Magnetic isolation plate; 12. Magnetic isolation sheet; 13. Triangular bonding plate; 14. PLC control cabinet. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5 A new type of iron separator includes an iron separator housing 1, and magnetic rod mounting tubes 2 are evenly distributed inside the iron separator housing 1.

[0029] Multiple magnetic rods 3 are inserted and positioned inside the mounting tubes 2. Multiple telescopic cylinders 4 are provided on the top of the iron separator housing 1. A movable mounting frame 5 is provided on the side of the iron separator housing 1. The top of the movable mounting frame 5 is connected to the output end of the multiple telescopic cylinders 4. Multiple magnetic rods 3 extend out of the iron separator housing 1 and are connected to the movable mounting frame 5.

[0030] The top of the magnetic separator housing 1 is equipped with a feed hopper 6, and the bottom of the magnetic separator housing 1 is equipped with a material outlet 7 and a waste outlet 8. A movable baffle 9 is hinged to the inner bottom wall of the magnetic separator housing 1. The inner bottom wall of the magnetic separator housing 1 and the movable baffle 9 are hinged by a hinge structure, which is a common structure in the art and will not be described in detail here. The hinge structure is not shown in the figure. A movable control cylinder 10 is provided between the movable baffle 9 and the magnetic separator housing 1. The movable baffle 9 is located directly above the material outlet 7 and the waste outlet 8.

[0031] The beneficial effects of this solution are as follows: By providing multiple evenly distributed magnetic rod mounting tubes 2 inside the iron separator housing 1, it is convenient to store and place strong magnetic rods 3, which can magnetically attract iron impurities. After the raw material enters the iron separator housing 1 through the feed hopper 6, the iron impurities can be strongly attracted to the magnetic rod mounting tubes 2 by the multiple strong magnetic rods 3, which can adsorb the iron impurities relatively evenly and thoroughly. The bottom of the iron separator housing 1 is provided with a material outlet 7 and a waste outlet 8 respectively. The movable baffle 9 can be controlled by the movable control cylinder 10. The movable baffle 9 can tilt to block the waste outlet 8. After the raw material purification is completed, the movable baffle 9 can block the material outlet 7, and the iron impurities can be discharged from the waste outlet 8.

[0032] The telescopic cylinder 4 can push the movable mounting frame 5 closer to or away from the iron separator housing 1. Multiple strong magnetic rods 3 are connected to the movable mounting frame 5, which can drive the multiple strong magnetic rods 3 to detach from the magnetic rod mounting tube 2. Due to the disappearance of the magnetic force, the iron impurities remaining in the magnetic rod mounting tube 2 can fall stably and be blocked by the movable baffle 9, falling stably to the waste outlet 8 for easy discharge. The overall material distribution and discharge are stable, and the structure is simple and easy to operate. The device has excellent iron impurity separation ability, good iron removal effect, and simple structure, making it easy to use. The carbon black finished product has high purity and quality.

[0033] Furthermore, one end of the multiple magnetic rod mounting tubes 2 is fixed to the inner wall of the iron separator housing 1, and the other end of the multiple magnetic rod mounting tubes 2 extends through the iron separator housing 1. The number of magnetic rod mounting tubes 2 and strong magnetic rods 3 are equal and their positions and structures correspond.

[0034] The magnetic rod is fixedly installed inside the iron separator housing 1 by setting the magnetic rod mounting tube 2. One end of the strong magnetic rod 3 is inserted into the inside of the magnetic rod mounting tube 2, and the other end extends out of the iron separator housing 1, so that the strong magnetic rod 3 can be easily removed from the iron separator housing 1. The adsorption and removal of iron impurities are relatively convenient. The structure is simple and suitable for use.

[0035] Furthermore, a magnetic isolation plate 11 is provided on the side of the iron separator housing 1. The magnetic isolation plate 11 is located between the mounting frame 5 and the iron separator housing 1, and multiple strong magnetic rods 3 are slidably connected inside the magnetic isolation plate 11.

[0036] By setting up a magnetic isolation plate 11, when the strong magnetic rod 3 is pulled out of the magnetic rod mounting tube 2, its magnetic force can be blocked by the magnetic isolation plate 11, so that the magnetic rod mounting tube 2 can fall stably after the magnetic force disappears and is not easy to leave residue.

[0037] Furthermore, each of the multiple strong magnetic rods 3 is provided with a magnetic isolation plate 12 on the side away from the mounting frame 5, and the magnetic isolation plate 12 is slidably connected to the inside of the magnetic rod mounting tube 2.

[0038] By setting up a magnetic isolation plate 12, a magnetic isolation effect is further achieved. When the strong magnetic rod 3 is pulled out of the magnetic rod installation tube 2, the magnetic force at the end of the strong magnetic rod 3 can be blocked by the magnetic isolation plate 12. The magnetic isolation plate 12 and the magnetic isolation plate 11 work together to completely isolate and block the magnetic force, so that iron impurities are not easy to remain, can fall stably, have good applicability, and have strong purification ability.

[0039] Furthermore, the mounting frame 5 is an integral plate, and the mounting frame 5 is provided with multiple bolt seats. The output ends of multiple telescopic cylinders 4 are respectively bolted and fixed to the mounting frame 5 by the bolt seats.

[0040] By setting the mounting frame 5 as an integral plate, the strong magnetic rod 3 can be stably installed and supported. The top of the mounting frame 5 can be connected to the output end of the telescopic cylinder 4 by a bolt seat, which makes the installation stable, easy to disassemble and assemble, and suitable for installation and use.

[0041] Furthermore, both material outlet 7 and waste outlet 8 are hopper-shaped and located at the bottom of the iron separator housing 1. Material outlet 7 and waste outlet 8 have the same structure and are located in corresponding positions.

[0042] By setting both material outlet 7 and waste outlet 8 in the shape of hoppers at the bottom of the iron separator box 1, the material discharge is more uniform and stable, less likely to leave residue, and the discharge is convenient.

[0043] Furthermore, the bottom of the movable baffle plate 9 is hinged to the inner bottom wall of the iron separator housing 1, and a triangular bonding plate 13 is provided on the top of the movable baffle plate 9.

[0044] By setting the bottom of the movable baffle 9 to be hinged and attached to the inner bottom wall of the iron separator housing 1, the movable baffle 9 can block the material outlet 7 and the waste outlet 8 respectively according to the push of the movable control cylinder 10. The classification and blocking effect of the material discharge is stable and easy to adapt. In addition, the setting of the triangular bonding plate 13 allows the movable baffle 9 to be attached to the inner wall of the iron separator housing 1, which is not easy to leave residue and leakage, and has a good sealing effect, thus improving the material discharge classification and blocking ability and the material discharge classification ability.

[0045] Furthermore, a PLC control cabinet 14 is provided on the top of the iron removal machine housing 1. The output terminals of the PLC control cabinet 14 are connected to the input terminals of the telescopic cylinder 4 and the movable control cylinder 10, respectively.

[0046] By setting up the PLC control cabinet 14, the telescopic cylinder 4 and the movable control cylinder 10 can be stably switched on and off, resulting in a high degree of automation and excellent practicality and adaptability.

[0047] It should be noted that all the devices in this application are common devices on the market, and can be selected according to the needs of specific use. The circuit connection relationship of each device is a simple series and parallel connection circuit. There is no innovation in the circuit connection. Those skilled in the art can easily implement it. It belongs to the prior art and will not be described in detail.

[0048] Working principle: Multiple magnetic rod mounting tubes 2 are evenly distributed inside the iron separator housing 1 to facilitate the storage and placement of strong magnetic rods 3. The placement of the strong magnetic rods 3 gives the magnetic rod mounting tubes 2 a strong magnetic attraction capability. The raw material enters the iron separator housing 1 from the feed hopper 6. During the falling process inside the iron separator housing 1, iron impurities can be attracted to the magnetic rod mounting tubes 2 by the magnetic force of the strong magnetic rods 3. Multiple magnetic rod mounting tubes 2 can adsorb iron impurities relatively evenly and thoroughly, thereby achieving rapid iron removal.

[0049] The iron separator housing 1 is equipped with a movable baffle 9 inside, and the bottom of the iron separator housing 1 is equipped with a material outlet 7 and a waste outlet 8 respectively. The movable baffle 9 can be controlled by a movable control cylinder 10 to block the material outlet 7 or the waste outlet 8 respectively. When iron impurities need to be treated, the movable baffle 9 can tilt to block the waste outlet 8. After the raw material purification is completed, the movable baffle 9 can block the material outlet 7, and the iron impurities can be discharged from the waste outlet 8.

[0050] The iron separator housing 1 is equipped with a movable mounting frame 5 on its side. The telescopic cylinder 4 can push the movable mounting frame 5 closer to or away from the iron separator housing 1. Multiple strong magnetic rods 3 are connected to the movable mounting frame 5. When the movable mounting frame 5 is displaced, it can drive the multiple strong magnetic rods 3 to detach from the magnetic rod mounting tube 2. When the magnetic rod mounting tube 2 is away from the strong magnetic rods 3, the iron impurities remaining in the magnetic rod mounting tube 2 can fall stably due to the disappearance of the magnetic force. They are blocked by the movable baffle plate 9 and fall stably to the waste outlet 8 for easy discharge. The overall material distribution and discharge are stable, and the structure is simple and easy to operate. The device has excellent iron impurity separation ability, good iron removal effect, and simple structure, making it easy to use. The carbon black finished product has high purity and quality.

[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0052] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A new type of iron eliminator comprising an iron eliminator cabinet (1), characterized in that: The magnetic rod mounting tubes (2) are evenly distributed inside the iron separator housing (1); A strong magnetic rod (3) is inserted and positioned inside the inner side of each of the multiple magnetic rod mounting tubes (2). A number of telescopic cylinders (4) are provided on the top of the iron separator housing (1). A movable mounting frame (5) is provided on the side of the iron separator housing (1). The top of the movable mounting frame (5) is connected to the output end of the multiple telescopic cylinders (4). The multiple strong magnetic rods (3) extend out of the iron separator housing (1) and are connected to the movable mounting frame (5). The top of the iron separator housing (1) is provided with a feed hopper (6), the bottom of the iron separator housing (1) is provided with a material outlet (7) and a waste outlet (8), the inner bottom wall of the iron separator housing (1) is hinged with a movable baffle plate (9), a movable control cylinder (10) is provided between the movable baffle plate (9) and the iron separator housing (1), and the movable baffle plate (9) is located directly above the material outlet (7) and the waste outlet (8).

2. A new type of iron remover according to claim 1, characterized in that: One end of each of the magnetic rod mounting tubes (2) is fixed to the inner wall of the iron separator housing (1), and the other end of each of the magnetic rod mounting tubes (2) extends out of the iron separator housing (1). The number of magnetic rod mounting tubes (2) and strong magnetic rods (3) are equal and their positions and structures correspond.

3. The novel iron separator according to claim 1, characterized in that: The side of the iron separator housing (1) is provided with a magnetic isolation plate (11). The magnetic isolation plate (11) is located between the mounting frame (5) and the iron separator housing (1). Multiple strong magnetic rods (3) are slidably connected inside the magnetic isolation plate (11).

4. A new type of iron remover according to claim 1, characterized in that: Each of the multiple strong magnetic rods (3) is provided with a magnetic isolation plate (12) on the side away from the mounting frame (5), and the magnetic isolation plate (12) is slidably connected to the inside of the magnetic rod mounting tube (2).

5. A new type of iron remover according to claim 1, characterized in that: The mounting frame (5) is an integral plate. The mounting frame (5) is provided with multiple bolt seats. The output ends of the multiple telescopic cylinders (4) are respectively bolted and fixed to the mounting frame (5) by the bolt seats.

6. A new type of iron remover according to claim 1, characterized in that: The material outlet (7) and waste outlet (8) are both hopper-shaped and located at the bottom of the iron separator housing (1). The material outlet (7) and waste outlet (8) have the same structure and are located in the same position.

7. A new type of iron remover according to claim 1, characterized in that: The bottom of the movable baffle (9) is hinged to the inner bottom wall of the iron separator housing (1), and a triangular bonding plate (13) is provided on the top of the movable baffle (9).

8. A new type of iron remover according to claim 1, characterized in that: The top of the iron separator housing (1) is equipped with a PLC control cabinet (14), and the output end of the PLC control cabinet (14) is connected to the input end of the telescopic cylinder (4) and the movable control cylinder (10), respectively.

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