Intelligent flexible curing all-in-one machine

Abstract

The utility model relates to the technical field of PCB (Printed Circuit Board) spraying and curing processing, and discloses an intelligent flexible curing all-in-one machine, two groups of curing devices which are distributed in a crossed manner are arranged in a spraying and curing machine, and a spraying assembly is arranged beside each group of curing devices. The spraying assembly comprises a machine base, a y-axis moving module, an x-axis moving module, a z-axis moving module, a needle type atomizing valve and a large atomizing valve, and spraying pipes are connected to the bottoms of the atomizing valves. Spraying and curing functions are integrated into single equipment, so that dependence on a plurality of independent machines is reduced, space is saved, and equipment cost is reduced. By means of the integrated equipment design, the transfer time of products among different working procedures is shortened, and then the production efficiency is improved. By arranging the two sets of curing devices distributed in a crossed mode and the flexible spraying assemblies, the equipment can adapt to PCBs of various sizes and shapes, and diversified production requirements are met. And due to the modular design of the spraying assembly, parts can be maintained and replaced more conveniently and rapidly.

Description

TECHNICAL FIELD

[0001] The utility model relates to PCB board spraying solidification processing technical field, concretely is a kind of intelligent flexible solidification integrated machine. BACKGROUND

[0002] In the production process of PCB board, surface treatment link is crucial, involves spraying, solidification and other key processes. Traditionally, these processes are completed by dispersed independent equipment, such as separate spraying machine and curing oven. These dispersed equipment not only costs high, but also occupies a large amount of space, and operation is complex. With the improvement of the quality and production efficiency requirements of electronic industry on PCB board, and the increasing emphasis on cost control, the traditional multi-device combination mode cannot meet the needs of modern PCB manufacturing.

[0003] In order to solve this problem, some integrated surface treatment equipment appears in the market, trying to integrate spraying and solidification and other functions into a single machine, to reduce the number of equipment and space requirement. Despite this, these integrated equipment still has deficiencies in operation flexibility, production efficiency and maintenance convenience, which cannot fully adapt to the needs of diversified PCB board production.

[0004] Therefore, based on the above technical problems, it is necessary for the person skilled in the art to develop an intelligent flexible solidification integrated machine. SUMMARY

[0005] The utility model aims at providing an intelligent flexible solidification integrated machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] An intelligent flexible solidification integrated machine technical scheme, including spraying solidification machine, be provided with two groups of solidifiers in the spraying solidification machine, two groups The solidifiers are distributed in a cross shape, and the adjacent side of the solidifier is provided with a spraying assembly, the spraying assembly includes a machine base, a y-axis moving module is arranged on the machine base, the moving end of the y-axis moving module is connected with a y moving seat, an x-axis moving module is installed on the y moving seat, the moving end of the x-axis moving module is connected with an x moving seat, a z-axis moving module is installed on the x moving seat, the moving end of the z-axis moving module is connected with a z moving seat, a needle type atomizing valve and a large atomizing valve are arranged on the z moving seat, and spraying pipes are installed at the bottom of the needle type atomizing valve and the large atomizing valve.

[0008] As a preferred technical scheme, the y-axis moving module is provided with a slide rail on one side, and a sliding block is connected with the y moving seat.

[0009] As a preferred technical scheme, the needle type atomization valve is connected with a pneumatic driving device at the tail end, and the pneumatic driving device is used for controlling the opening and closing of the atomization valve.

[0010] As a preferred technical scheme, the spraying curing machine is provided with an upper and lower feeding machine on the left side, the upper and lower feeding machine is used for realizing product feeding, and the spraying curing machine is provided with a transplanting turnover machine on the right side, the transplanting turnover machine is used for overturning the single-sided sprayed product and performing spraying and curing treatment.

[0011] As a preferred technical scheme, the curing device adopts UV light curing treatment.

[0012] As a preferred technical scheme, the spraying assembly is provided below with a conveying mechanism, the conveying mechanism comprises a moving base, two groups of guide rails are arranged on the moving base, a conveying servo motor is arranged between the two groups of guide rails, a leather strip conveying mechanism is connected to the output end of the conveying servo motor, the leather strip conveying mechanism is installed in the guide rail, and a carrier for conveying is arranged on the leather strip conveying mechanism.

[0013] As a preferred technical scheme, the moving base is provided below with a servo motor, a belt transmission assembly is connected to the output end of the servo motor, the belt transmission assembly is composed of a belt and a pulley, and the belt is connected with the moving base and used for driving the movement of the moving base, so as to adjust the position of the guide rail.

[0014] As a preferred technical scheme, a plurality of fixed side seats are arranged outside the guide rail, a positioning cylinder is installed on the fixed side seat, a pressing arm is connected to the output end of the positioning cylinder, and the pressing arm is used for pressing and fixing the carrier.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] The utility model discloses an intelligent flexible curing integrated machine, through the integration of spraying and curing function into single equipment, we not only reduce the dependence on multiple independent machines, but also save space and reduce equipment cost. This integrated equipment design shortens the transfer time of products between different processes, thereby improving production efficiency. By configuring two groups of cross-distributed curing devices and flexible spraying components, the equipment can adapt to PCB boards of various sizes and shapes, meeting diversified production needs. The modular design of the spraying component makes maintenance and component replacement more convenient. The pneumatic drive device controls the opening and closing of the atomizing valve, ensuring the accuracy and consistency of the spraying process. The introduction of the feeding and unloading machine and the transplanting and overturning machine realizes automatic feeding and overturning of products, reducing manual operation and labor intensity. UV light curing treatment is adopted, which is more energy-efficient than traditional curing methods, effectively reducing energy consumption and environmental pollution. The design of the conveying mechanism ensures stable transmission of products during spraying and curing, improving processing quality. The use of servo motors and belt drive components allows flexible adjustment of the guide rail position to adapt to the production needs of different products. The design of the positioning cylinder and pressure arm ensures accurate fixing of the carrier, avoiding positional deviation during production. It has high flexibility and efficiency and can adapt to the production needs of PCB boards of different sizes and types. By integrating spraying and curing functions in a single device, the utility model significantly reduces the number of devices and the occupied space, reducing production costs. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole structure schematic diagram of an intelligent flexible curing integrated machine.

[0018] Figure 2 It is an internal structure schematic diagram of an intelligent flexible curing integrated machine.

[0019] Figure 3 It is a spraying component structure schematic diagram of an intelligent flexible curing integrated machine.

[0020] Figure 4 It is a conveying mechanism structure schematic diagram of an intelligent flexible curing integrated machine.

[0021] In the drawing mark: 1, spraying and curing machine, 2, feeding and unloading machine, 3, transplanting and overturning machine, 4, curing device, 5, spraying component, 51, machine base, 52, y-axis movement module, 53, slide rail, 54, y moving seat, 55, sliding block, 56, x-axis movement module, 57, x moving seat, 58, z-axis movement module, 59, z moving seat, 591, needle atomizing valve, 592, large atomizing valve, 593, spraying pipe, 61, moving base, 62, servo motor, 63, belt drive component, 64, guide rail, 65, conveying servo motor, 66, leather strip conveying mechanism, 67, carrier, 68, fixed side seat, 69, positioning cylinder, 70, pressure arm. DETAILED DESCRIPTION

[0022] The features and exemplary embodiments of each aspect of the present application will be described in detail below, in order to make the purpose, technical scheme and advantages of the present application more clear and apparent, the present application will be further described in detail below in combination with the drawings and specific embodiments. For those skilled in the art, the present application can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.

[0023] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 The present application provides a kind of intelligent flexible solidification integrated machine technical scheme: including spraying solidification machine 1, the main body is provided with two groups of solidification device 4 distributed in cross, to realize the efficient solidification treatment of PCB.In the adjacent side of solidification device 4 is provided with spraying assembly 5, spraying assembly 5 includes base 51, base is provided with y-axis movement module 52.Y-axis movement module 52 mobile end is connected with y mobile seat 54, y mobile seat 54 is installed with x-axis movement module 56.X-axis movement module 56 mobile end is connected with x mobile seat 57, x mobile seat 57 is installed with z-axis movement module 58.Z-axis movement module 58 mobile end is connected with z mobile seat 59, z mobile seat 59 is provided with needle atomizing valve 591 and big atomizing valve 592, needle atomizing valve 591 and big atomizing valve 592 bottom are all installed with spraying pipe 593, for spraying to PCB.

[0024] y-axis movement module 52 relative side is provided with slide rail 53, slide rail 53 is slidably connected with sliding block 55, sliding block 55 is connected with y mobile seat 54, to realize the movement of y-axis direction.Through this design, spraying assembly 5 can be accurately moved in y-axis direction, to adapt to the spraying demand of different size PCB.

[0025] Needle atomizing valve 591 and big atomizing valve 592 tail end are connected with pneumatic drive device, and the pneumatic drive device is used for controlling the opening and closing of atomizing valve.Through the accurate control of pneumatic drive device, the accurate control of spraying amount and spraying time can be realized, to ensure the consistency and repeatability of spraying process.

[0026] Spraying solidification machine 1 left side is provided with feeding and discharging machine 2, for realizing product feeding.Spraying solidification machine 1 right side is provided with transplanting turnover machine 3, for the product of single-sided spraying is turned over, and is sprayed and solidified processing.The introduction of feeding and discharging machine 2 and transplanting turnover machine 3 realizes the automatic feeding and turnover of product, reduces manual operation, and reduces labor intensity.

[0027] The solidifier 4 adopts a UV light curing process, which is more energy-efficient than traditional curing methods, effectively reducing energy consumption and environmental pollution.

[0028] A conveying mechanism is arranged below the spraying assembly 5, including a moving base 61, on which two sets of guide rails 64 are arranged. A conveying servo motor 65 is arranged between the two sets of guide rails 64, and a leather strip conveying mechanism 66 is connected to the output end of the conveying servo motor 65. The leather strip conveying mechanism 66 is installed in the guide rails, and a carrier 67 for conveying is arranged on the leather strip conveying mechanism 66. Through this design, the stable transmission of the product during the spraying and curing process is guaranteed, and the processing quality is improved.

[0029] A servo motor 62 is arranged below the moving base 61, and a belt transmission assembly 63 is connected to the output end of the servo motor 62. The belt transmission assembly 63 is composed of a belt and a pulley, and the belt is connected to the moving base 61, used to drive the moving base 61 to move, so as to adjust the position of the guide rail 64. This design makes the position of the guide rail flexible to adapt to the production needs of different products.

[0030] A plurality of fixed side seats 68 are arranged outside the guide rail 64, a positioning cylinder 69 is installed on the fixed side seat 68, the output end of the positioning cylinder 69 is connected to a pressing arm 70, and the pressing arm 70 is used to press and fix the carrier 67. Through the design of the positioning cylinder 69 and the pressing arm 70, the accurate fixing of the carrier 67 is ensured, and the positional deviation in the production process is avoided.

[0031] The intelligent flexible curing all-in-one machine can flexibly adapt to the production needs of PCB boards of different sizes and types, significantly improve the production efficiency and product quality, and reduce the production cost and space occupation.

[0032] According to the above scheme, in the embodiment, the spraying assembly 5 realizes accurate movement and positioning in three-dimensional space through the combination of the y-axis moving module 52, the x-axis moving module 56 and the z-axis moving module 58. This three-dimensional movement capability enables the spraying assembly to cover all areas of the PCB board, ensuring the uniformity and consistency of spraying. At the same time, the use of the needle atomizing valve 591 and the large atomizing valve 592 allows for fine spraying work on PCB boards of different sizes and shapes, meeting diverse product needs.

[0033] In terms of curing, the solidifier 4 adopts UV light curing technology, which has the advantages of fast curing speed, low energy consumption and environmental friendliness compared with traditional thermal curing methods. The introduction of UV light curing technology not only improves the curing efficiency, but also reduces the thermal stress on the PCB board, thereby protecting sensitive elements on the PCB board and improving the overall quality of the product.

[0034] The automation design of the feeding and unloading machine 2 and the transplanting and overturning machine 3 greatly improves the production efficiency. The feeding and unloading machine 2 can automatically complete the feeding work of the PCB board, and the transplanting and overturning machine 3 is responsible for overturning the single-sided sprayed PCB board for the spraying and curing treatment of the other side. This automatic process reduces manual operation, reduces production cost, and improves the safety of the operation.

[0035] The design of the conveying mechanism, including the moving base 61, the guide rail 64, the conveying servo motor 65 and the leather strip conveying mechanism 66, ensures the stable transmission of the PCB board during spraying and curing. This stable transmission not only improves the processing quality, but also reduces the risk of product damage caused by unstable transmission.

[0036] The combination of the servo motor 62 and the belt drive assembly 63 allows the position of the guide rail 64 to be flexibly adjusted to adapt to different sizes and types of PCB boards. The flexibility of this design ensures that the device can quickly adapt to changes on the production line and meet the customized needs of different customers.

[0037] Finally, the combination of the positioning cylinder 69 and the pressing arm 70 ensures the accurate fixing of the carrier 67 during the production process. This accurate fixing avoids positional deviation during the production process, ensuring the processing precision and quality of the product.

[0038] In summary, the intelligent flexible curing all-in-one machine of the present application significantly improves production efficiency and product quality while reducing production cost and space occupation by integrating spraying and curing functions in a single device. Its high flexibility and efficiency can adapt to the production needs of PCB boards of different sizes and types, providing an innovative solution for the PCB manufacturing industry.

[0039] The working principle and use process of the present application: after assembling the components of the present application in sequence, according to the actual needs, the above-mentioned working principle is used in sequence, and the whole working steps can be completed.

[0040] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent substitutions or changes to the technical solutions and concepts of the present application within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.

[0041] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0042] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connection" and the like should be understood broadly, for example, can be fixed connection, can also be detachable connection, or be integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements or the interaction relationship of two elements, unless otherwise explicitly limited, the above-mentioned terms in the utility model can be understood according to the specific meaning in the specific circumstances by the ordinary skilled in the art.

[0043] According to the above embodiments of the utility model, these embodiments do not describe all the details, and the utility model is not limited to the specific embodiments. Obviously, according to the above description, many modifications and changes can be made. The embodiments are selected and specifically described in the specification in order to better explain the principles and practical application of the utility model, so that the skilled in the art can well utilize the utility model and the modified use on the basis of the utility model. Any modification, equivalent replacement, improvement and the like made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An intelligent flexible curing integrated machine, characterized in that, The system includes a spray curing machine (1), which has two sets of curing units (4) arranged in a cross pattern. Spraying components (5) are arranged on adjacent sides of the curing units (4). Each spraying component (5) includes a base (51), on which a y-axis moving module (52) is mounted. The moving end of the y-axis moving module (52) is connected to a y-moving seat (54), and an x-axis moving component is mounted on the y-moving seat (54). The module (56) has an x-axis moving module (56) with an x-axis moving base (57) connected to its moving end. The x-axis moving base (57) is equipped with a z-axis moving module (58). The z-axis moving module (58) has a z-axis moving base (59) connected to its moving end. The z-axis moving base (59) is equipped with a needle atomizing valve (591) and a large atomizing valve (592). Both the needle atomizing valve (591) and the large atomizing valve (592) have spray pipes (593) installed at their bottoms.

2. The intelligent flexible curing integrated machine according to claim 1, characterized in that: The y-axis moving module (52) is provided with a slide rail (53) on one side, and a slider (55) is slidably connected on the slide rail (53). The slider (55) is connected to the y-moving seat (54).

3. The intelligent flexible curing integrated machine according to claim 1, characterized in that: The needle atomizing valve (591) and the large atomizing valve (592) are connected to a pneumatic drive device at their tail ends. The pneumatic drive device is used to control the opening and closing of the atomizing valve.

4. The intelligent flexible curing integrated machine according to claim 1, characterized in that: The spray curing machine (1) is equipped with a loading and unloading machine (2) on the left side, which is used to load products. The spray curing machine (1) is equipped with a transfer and turning machine (3) on the right side, which is used to turn over products that are sprayed on one side and spray curing them.

5. The intelligent flexible curing integrated machine according to claim 4, characterized in that: The curing device (4) is subjected to UV curing treatment.

6. The intelligent flexible curing integrated machine according to claim 1, characterized in that: Below the spraying assembly (5) is a conveying mechanism, which includes a movable base (61). The movable base (61) is provided with two sets of guide rails (64), and a conveying servo motor (65) is provided between the two sets of guide rails (64). The output end of the conveying servo motor (65) is connected to a leather conveying mechanism (66). The leather conveying mechanism (66) is installed in the guide rails (64), and a carrier (67) for conveying is provided on the leather conveying mechanism (66).

7. The intelligent flexible curing integrated machine according to claim 6, characterized in that: A servo motor (62) is provided below the movable base (61). The output end of the servo motor (62) is connected to a belt drive assembly (63). The belt drive assembly (63) consists of a belt and a pulley. The belt is connected to the movable base (61) and is used to drive the movable base (61) to move so as to adjust the position of the guide rail (64).

8. The intelligent flexible curing integrated machine according to claim 7, characterized in that: Multiple sets of fixed side seats (68) are provided on the outer side of the guide rail (64). A positioning cylinder (69) is installed on the fixed side seat (68). A pressure arm (70) is connected to the output end of the positioning cylinder (69). The pressure arm (70) is used to press and fix the carrier (67).

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