Chili grading and impurity removing integrated device

By introducing a spray dust suppression mechanism into the chili grading and impurity removal device, the problem of dust diffusion during the sieving process of dried chilies has been solved, achieving effective dust control and improving the safety of the working environment.

CN224025667UActive Publication Date: 2026-03-24CHUXIONG SHAOHUA BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing integrated chili grading and impurity removal device failed to effectively reduce dust during the sieving process of dried chilies, resulting in dust diffusion that affected the health of workers.

Method used

A device was designed that includes a grading and impurity removal mechanism and a spray dust suppression mechanism. The device uses a grading sieve box and sieve plate to grade and remove impurities from chili peppers, and uses a spray box, exhaust fan and nozzles to spray and suppress dust.

Benefits of technology

It effectively reduced dust by spraying during the grading and impurity removal process of dried chili peppers, protecting the health of workers and improving the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a grading and impurity-removing integrated device for hot peppers. The chili grading and impurity removing integrated device comprises a grading treatment box; the feeding hopper is mounted at the top of the grading treatment box; the impurity discharging opening is formed in the bottom of the stage treatment box; the plurality of supporting legs are fixedly mounted at the bottom of the stage treatment box; the grading and impurity removing mechanism is mounted on the inner wall of the top of the grading treatment box and is used for grading and impurity removing of the dried chilies; and the spraying and dust falling mechanism is mounted at the top of the grading treatment box and is used for spraying and falling dust generated in the hot pepper grading and impurity removing process. The hot pepper grading and impurity removing integrated device has the function of spraying dust generated in the dry hot pepper screening process and has the advantages of being high in grading and impurity removing efficiency and convenient to operate.
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Description

Technical Field

[0001] This utility model relates to the field of chili processing technology, and in particular to an integrated device for grading and removing impurities from chilies. Background Technology

[0002] Grade and impurity removal of chili peppers is a crucial step in the chili pepper processing procedure, directly affecting product quality and market value. Its core steps include raw material pretreatment, grading and screening, impurity removal, and quality inspection.

[0003] Existing integrated chili grading and impurity removal devices often lack the function of spraying and dust suppression to reduce dust generated during the sieving process of dried chilies. Therefore, dust containing chili components diffuses into the workshop air and can affect the health of workers.

[0004] Therefore, it is necessary to provide an integrated device for grading and removing impurities from chili peppers to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem that existing integrated chili grading and impurity removal devices often lack the function of spraying and reducing dust generated during the sieving process of dried chilies, this utility model provides an integrated chili grading and impurity removal device.

[0006] The integrated chili grading and impurity removal device provided by this utility model includes: a grading and processing box; a feeding hopper installed on the top of the grading and processing box; an impurity discharge port opened at the bottom of the grading and processing box; multiple support legs fixedly installed at the bottom of the grading and processing box; a grading and impurity removal mechanism installed on the inner wall of the top of the grading and processing box, the grading and impurity removal mechanism being used to grade and remove impurities from dried chilies; and a spray dust suppression mechanism installed on the top of the grading and processing box for spraying and suppressing dust generated during the chili grading and impurity removal process.

[0007] Preferably, the grading and impurity removal mechanism includes: multiple vertical plates fixedly installed on the inner wall of the top of the grading processing box; multiple horizontal bars slidably installed on the multiple vertical plates; a grading sieve box fixedly installed on one end of the multiple horizontal bars; multiple limiting blocks fixedly installed on one end of the multiple horizontal bars; multiple springs slidably sleeved on the multiple horizontal bars; multiple vibration motors fixedly installed on the grading sieve box; a bottom opening at the bottom of the grading sieve box; and multiple sieve plates installed on the inner wall of the grading sieve box.

[0008] Preferably, a plurality of material guide troughs are provided on one side of the grading screen box, and a plurality of material guide hoppers are installed at the bottom of the grading screen box.

[0009] Preferably, the dust suppression spraying mechanism includes: a spray box fixedly installed on the top of the grading treatment box; a dust guide pipe installed on one side of the spray box and connected to the grading treatment box; an exhaust fan fixedly installed on one side of the grading treatment box; an exhaust pipe installed at the air inlet of the exhaust fan and connected to the spray box; and a spraying mechanism installed inside the spray box.

[0010] Preferably, the spraying mechanism includes: a pipe array with multiple nozzles fixedly installed on the inner wall of the top of the spray box; a water pump fixedly installed on the inner wall of the bottom of the spray box; and a water supply pipe disposed at the water outlet of the water pump and connected to the pipe array.

[0011] Preferably, a drain pipe is provided on one side of the spray box, a drain valve is provided on the drain pipe, and a demister is installed on the inner top wall of the spray box, with the installation position of the demister corresponding to the exhaust pipe.

[0012] Preferably, the top of the spray box is provided with a water inlet, and the water inlet is provided with a sealing cap.

[0013] Compared with related technologies, the integrated chili grading and impurity removal device provided by this utility model has the following beneficial effects:

[0014] This utility model provides an integrated device for grading and removing impurities from chili peppers. Dried chili peppers are fed into a grading and processing box via a feeding hopper. Impurities are discharged through a discharge port. The grading and impurity removal mechanism grades and removes impurities from the dried chili peppers. A dust suppression spraying mechanism sprays and suppresses dust generated during the grading and impurity removal process. Multiple vibrating motors drive the grading sieve box and multiple sieve plates to vibrate laterally. The sieve plates grade and remove impurities from the dried chili peppers according to size. Multiple guide troughs and multiple guide hoppers discharge the graded chili peppers. A blower draws dust-laden air from the grading and processing box into the spraying box via a dust guide pipe. A water pump extracts water from the spraying box and injects it into a drain pipe. Multiple nozzles spray water onto the dust-laden air entering the spraying box, thus suppressing dust. Water is discharged from the spraying box via a drain pipe and drain valve. A demister removes water mist discharged into the blower. Water is injected into the spraying box through a water inlet, which is sealed with a sealing cap. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of the integrated chili grading and impurity removal device provided by this utility model;

[0016] Figure 2 for Figure 1 An enlarged schematic diagram of part A shown in the image;

[0017] Figure 3 for Figure 1 The enlarged schematic diagram of part B shown in the figure.

[0018] The following are the labels in the diagram: 1. Grading box; 2. Feed hopper; 3. Waste discharge port; 4. Support leg; 5. Vertical plate; 6. Horizontal bar; 7. Grading screen box; 8. Limiting block; 9. Spring; 10. Vibration motor; 11. Bottom opening; 12. Screen plate; 13. Guide chute; 14. Guide hopper; 15. Spray box; 16. Dust guide pipe; 17. Exhaust fan; 18. Exhaust pipe; 19. Demister; 20. Pipeline; 21. Sprayer head; 22. Water pump; 23. Water inlet pipe; 24. Drain pipe; 25. Drain valve. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Please refer to the following: Figure 1-3 ,in, Figure 1 A schematic diagram of a preferred embodiment of the integrated chili grading and impurity removal device provided by this utility model; Figure 2 for Figure 1 An enlarged schematic diagram of part A shown in the image; Figure 3 for Figure 1 The enlarged schematic diagram of part B shown in the figure. The integrated chili grading and impurity removal device includes: a grading processing box 1; a feeding hopper 2 installed on the top of the grading processing box 1; a discharge port 3 opened at the bottom of the grading processing box 1; multiple support legs 4 fixedly installed at the bottom of the grading processing box 1; a grading and impurity removal mechanism installed on the inner wall of the top of the grading processing box 1, which is used to grade and remove impurities from dried chilies; and a dust suppression spraying mechanism installed on the top of the grading processing box 1 for spraying and suppressing dust generated during the chili grading and impurity removal process. Dried chilies are fed into the grading processing box 1 through the feeding hopper 2, and impurities can be discharged through the discharge port 3. The grading and impurity removal mechanism can grade and remove impurities from the dried chilies, and the dust suppression spraying mechanism can spray and suppress dust generated during the chili grading and impurity removal process.

[0021] The grading and impurity removal mechanism includes: multiple vertical plates 5 fixedly installed on the top inner wall of the grading processing box 1; multiple horizontal bars 6 slidably installed on the multiple vertical plates 5; a grading sieve box 7 fixedly installed on one end of the multiple horizontal bars 6; multiple limiting blocks 8 fixedly installed on one end of the multiple horizontal bars 6 respectively; multiple springs 9 respectively slidably sleeved on the multiple horizontal bars 6; multiple vibration motors 10 fixedly installed on the grading sieve box 7; a bottom opening 11 opened at the bottom of the grading sieve box 7; and multiple sieve plates 12 installed on the inner wall of the grading sieve box 7. The multiple vibration motors 10 can drive the grading sieve box 7 and the multiple sieve plates 12 to vibrate laterally, and the multiple sieve plates 12 can grade and remove impurities from dried chilies according to size.

[0022] The grading sieve box 7 is provided with multiple material guide troughs 13 on one side, and multiple material guide hoppers 14 are installed at the bottom of the grading sieve box 7. The graded peppers can be discharged through the multiple material guide troughs 13 and multiple material guide hoppers 14.

[0023] The dust suppression spraying mechanism includes: a spray box 15 fixedly installed on the top of the grading treatment box 1; a dust guide pipe 16 installed on one side of the spray box 15 and connected to the grading treatment box 1; an exhaust fan 17 fixedly installed on one side of the grading treatment box 1; an exhaust pipe 18 installed at the air inlet of the exhaust fan 17 and connected to the spray box 15; and a spraying mechanism installed inside the spray box 15. The exhaust fan 17 causes dust-containing air in the grading treatment box 1 to enter the spray box 15 along the dust guide pipe 16. A water pump 22 extracts water from the spray box 15 and injects it into the pipe row 20 through a water inlet pipe 23. Multiple nozzles 21 can spray water onto the dust-containing air entering the spray box 15, thereby suppressing dust in the air.

[0024] The spraying mechanism includes: a pipe array 20 fixedly installed on the inner wall of the top of the spray box 15 and equipped with multiple nozzles 21; a water pump 22 fixedly installed on the inner wall of the bottom of the spray box 15; and a water inlet pipe 23 located at the outlet of the water pump 22 and connected to the pipe array 20. The exhaust fan 17 drives the dust-containing air in the graded treatment box 1 into the spray box 15 along the dust guide pipe 16. The water pump 22 extracts water from the spray box 15 and injects it into the pipe array 20 through the water inlet pipe 23. The multiple nozzles 21 can spray water onto the dust-containing air entering the spray box 15, thereby spraying and reducing dust in the air.

[0025] A drain pipe 24 is provided on one side of the spray box 15, and a drain valve 25 is provided on the drain pipe 24. A demister 19 is installed on the top inner wall of the spray box 15. The installation position of the demister 19 corresponds to the exhaust pipe 18. Water in the spray box 15 can be discharged through the drain pipe 24 and the drain valve 25, and water mist discharged into the exhaust fan 17 can be removed through the demister 19.

[0026] The top of the spray box 15 is provided with a water inlet, and a sealing cap is provided on the water inlet. Water can be injected into the spray box 15 through the water inlet, and the sealing cap can seal the water inlet.

[0027] The working principle of the integrated chili grading and impurity removal device provided by this utility model is as follows:

[0028] Dried chili peppers are fed into the grading box 1 through the feeding hopper 2. Multiple vibration motors 10 are started. The multiple vibration motors 10 can drive the grading sieve box 7 and multiple sieve plates 12 to vibrate laterally. The multiple sieve plates 12 can grade the dried chili peppers according to size and remove impurities. The graded chili peppers can be discharged through multiple guide troughs 13 and multiple guide hoppers 14. Impurities can be discharged through the discharge port 3.

[0029] During the grading and impurity removal process, the exhaust fan 17 is started. The operation of the exhaust fan 17 causes the dust-containing air in the grading treatment box 1 to enter the spray box 15 along the dust guide pipe 16. The water pump 22 is started, and the water pump 22 draws out the water in the spray box 15 and injects it into the pipe row 20 through the water inlet pipe 23. The water can be sprayed onto the dust-containing air entering the spray box 15 through multiple nozzles 21, thereby spraying and reducing dust in the air containing dust. Water can be injected into the spray box 15 through the water inlet, and the water inlet can be sealed through the sealing cover. The water in the spray box 15 can be discharged through the drain pipe 24 and the drain valve 25.

[0030] Compared with related technologies, the integrated chili grading and impurity removal device provided by this utility model has the following beneficial effects:

[0031] This utility model provides an integrated device for grading and removing impurities from chili peppers. Dried chili peppers are fed into a grading and processing box 1 via a feeding hopper 2, and impurities are discharged through a discharge port 3. The grading and impurity removal mechanism grades and removes impurities from the dried chili peppers. A dust suppression spraying mechanism sprays and suppresses dust generated during the grading and impurity removal process. Multiple vibrating motors 10 drive the grading sieve box 7 and multiple sieve plates 12 to vibrate laterally. The sieve plates 12 grade and remove impurities from the dried chili peppers according to size. Multiple guide troughs 13 and multiple guide hoppers 14 discharge the graded chili peppers, and a blower... 17. Operation causes the dust-containing air in the graded treatment box 1 to enter the spray box 15 along the dust guide pipe 16. The water pump 22 draws out the water in the spray box 15 and injects it into the pipe drain 20 through the water inlet pipe 23. Multiple nozzles 21 can spray water onto the dust-containing air entering the spray box 15, thereby spraying and reducing dust in the air. The water in the spray box 15 can be discharged through the drain pipe 24 and the drain valve 25. The water mist discharged to the exhaust fan 17 can be removed by the demister 19. Water can be injected into the spray box 15 through the water inlet and the water inlet can be sealed by the sealing cover.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A chili pepper grading and impurity removal integrated device, characterized in that, include: Grading and processing box; A feeding hopper installed on top of the grading and processing box; A waste discharge port is provided at the bottom of the grading and processing box; Multiple support legs are fixedly installed at the bottom of the grading and processing box; A grading and impurity removal mechanism is installed on the inner wall of the top of the grading processing box. The grading and impurity removal mechanism is used to grade and remove impurities from dried chili peppers. A dust suppression spraying mechanism is installed on top of the grading and processing box to suppress dust generated during the grading and impurity removal process of chili peppers.

2. The integrated chili grading and impurity removal device according to claim 1, characterized in that, The graded impurity removal mechanism includes: Multiple vertical plates are fixedly installed on the inner top wall of the grading and processing box; Multiple crossbars are slidably mounted on the multiple vertical plates; A grading sieve box is fixedly installed at one end of the plurality of crossbars that are close to each other; Multiple limiting blocks are fixedly installed at opposite ends of the multiple crossbars; Multiple springs that are respectively slidably sleeved on multiple crossbars; Multiple vibrating motors are fixedly installed on the grading screen box; A bottom opening is formed at the bottom of the grading screen box; Multiple sieve plates are installed on the inner wall of the grading sieve box.

3. The integrated chili grading and impurity removal device according to claim 2, characterized in that, The grading screen box has multiple material guide troughs on one side and multiple material guide hoppers installed at the bottom.

4. The integrated chili grading and impurity removal device according to claim 1, characterized in that, The dust suppression spraying mechanism includes: A spray box fixedly installed on top of the grading treatment box; A dust guide pipe installed on one side of the spray box and connected to the grading treatment box; An exhaust fan is fixedly installed on one side of the grading and processing box; An exhaust pipe installed at the air inlet of the exhaust fan and connected to the spray box; The spraying mechanism is installed inside the spray box.

5. The integrated chili grading and impurity removal device according to claim 4, characterized in that, The spraying mechanism includes: A pipe array with multiple nozzles, fixedly installed on the inner wall of the top of the spray box; A water pump that is fixedly installed on the inner wall of the bottom of the spray box; A water supply pipe installed at the outlet of the water pump and connected to the pipe bank.

6. The integrated chili grading and impurity removal device according to claim 4, characterized in that, A drain pipe is provided on one side of the spray box, and a drain valve is provided on the drain pipe. A demister is installed on the inner top wall of the spray box, and the installation position of the demister corresponds to that of the exhaust pipe.

7. The integrated chili grading and impurity removal device according to claim 4, characterized in that, The top of the spray box is provided with a water inlet, and the water inlet is provided with a sealing cap.