Chili processing crushing device with anti-blocking structure

Abstract

The utility model relates to the technical field of pepper processing, and particularly discloses a pepper processing crushing device with an anti-blocking structure, which comprises a crushing shell, the upper surface of the crushing shell is fixedly connected with a material guide pipeline, the upper surface of one end of the material guide pipeline is fixedly connected with a feeding box body, and the upper surface of the feeding box body is provided with a feeding hopper; a discharging outlet is fixedly connected to the lower surface of the crushing shell, and a driving motor is fixedly connected to the upper surface of the guiding pipeline. According to the crushing device provided with the anti-blocking structure and used for pepper processing, an auxiliary crushing mechanism is arranged on the feeding box body, a first chain wheel and a transmission chain are used for driving a second chain wheel to rotate, then a positioning gear drives a crushing roller body to pre-crush peppers, large pepper raw materials can be sheared into small blocks in advance through the design, the load of a crushing cylinder is reduced, and the crushing efficiency is improved. And meanwhile, the crushing blades on the outer surface of the crushing cylinder form a double crushing mode of pre-crushing first and then fine crushing, so that the chilies are crushed more sufficiently.

Description

Technical Field

[0001] This utility model relates to the field of chili processing technology, specifically to a chili processing crushing device with an anti-clogging structure. Background Technology

[0002] Chili processing is the process of transforming fresh chilies into different products through various techniques. This process preserves the flavor of the chilies and extends their shelf life. After harvesting, fresh chilies need to be screened and washed to remove impurities and rotten fruit. The crushing step in chili processing is a key step in turning fresh or dried chilies into pieces, granules, or shreds. This directly affects the quality of subsequent processed products and production efficiency. Crushed chilies are easier to mix with other raw materials or meet the form requirements of different products.

[0003] In the process of chili production and processing, chilies need to be crushed into small pieces to facilitate drying and moisture evaporation. Currently, chili crushing usually uses high-speed rotating blades for cutting motion to achieve the crushing of chilies. When using existing chili crushers, the chili raw materials are directly fed in. When the blades rotate, large pieces of raw materials are easily driven to hit the inner wall of the device, causing damage. In addition, the raw materials that are not crushed sufficiently are also prone to accumulate at the bottom, causing blockage of the discharge. Utility Model Content

[0004] The purpose of this utility model is to provide a chili processing crushing device with an anti-clogging structure, so as to solve the problems mentioned in the background art, where directly introducing chili raw materials can easily cause large pieces of raw materials to be driven and hit against the inner wall of the device when the blades rotate, resulting in damage. In addition, insufficiently crushed raw materials can easily accumulate at the bottom, causing blockage of the discharge.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a crushing device for chili processing with an anti-clogging structure, comprising a crushing shell, a guide pipe fixedly connected to its upper surface, a feed box fixedly connected to one end of the guide pipe, a feed hopper installed on the upper surface of the feed box, a discharge outlet fixedly connected to the lower surface of the crushing shell, a drive motor fixedly connected to the upper surface of the guide pipe, a transmission gear fixedly connected to the output end of the drive motor, a crushing cylinder installed on the top surface of the cavity of the crushing shell, a linkage gear installed on the inner wall of the crushing shell, a guide screw shaft fixedly connected to one end of the shaft of the linkage gear, one end of the shaft of the guide screw shaft penetrating the side surface of the guide pipe, a first sprocket fixedly connected to the shaft of the guide screw shaft, and an auxiliary crushing mechanism provided on the surface of the feed box, which drives a second sprocket to rotate through the first sprocket and the transmission chain, and the second sprocket drives the positioning gear and the crushing roller to rotate for pre-crushing.

[0006] Preferably, the transmission gear is rotatably connected to the crushing shell, the shaft of the transmission gear passes through the top surface of the cavity of the crushing shell, and the shaft of the transmission gear is fixedly connected to the upper end of the crushing cylinder.

[0007] By adopting the above technical solution, the drive motor directly drives the crushing cylinder to rotate through the transmission gear, ensuring the stable transmission of crushing power and avoiding energy loss.

[0008] Preferably, the crushing cylinder and the crushing shell are rotatably connected, and the outer surface of the crushing cylinder is provided with crushing blades.

[0009] Using the above technical solution, the crushing blade can cut and crush chili peppers by impact, quickly breaking large pieces of chili peppers into smaller pieces, thus improving crushing efficiency and uniformity.

[0010] Preferably, the linkage gear is rotatably connected to the crushing shell, the linkage gear is meshing with the transmission gear, and the guide screw shaft and the first sprocket are both rotatably connected to the crushing shell.

[0011] Using the above technical solution, the transmission gear drives the crushing cylinder and the guide screw shaft to rotate simultaneously through meshing with the linkage gear, thereby achieving synchronous operation of crushing and guiding.

[0012] Preferably, the auxiliary crushing mechanism includes positioning gears, two positioning gears are installed on the side surface of the feed box, a second sprocket is fixedly connected to the outer surface of one of the positioning gears, and two crushing rollers are rotatably installed on the inner wall of the cavity of the feed box.

[0013] Using the above technical solution, the crushing roller can initially crush the chili peppers before they enter the crushing shell, cutting large pieces of raw material into smaller pieces and reducing the load on the subsequent crushing cylinder.

[0014] Preferably, the positioning gear is rotatably connected to the feed box, and the two positioning gears are meshed with each other.

[0015] By adopting the above technical solution, the meshing positioning gears can ensure that the two crushing rollers rotate synchronously in opposite directions, forming a shearing force and efficiently crushing raw materials.

[0016] Preferably, a transmission chain is installed between the outer surface of the second sprocket and the outer surface of the first sprocket, and the shaft of the positioning gear is fixedly connected to the shaft of the crushing roller.

[0017] By adopting the above technical solution, the power of the guide screw shaft is transmitted to the auxiliary crushing mechanism through the transmission chain, so that the pre-crushing and the main crushing process are carried out synchronously, without the need for an additional power source, thus saving energy consumption.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the chili processing crushing device equipped with an anti-clogging structure:

[0019] 1. By setting an auxiliary crushing mechanism in the feeding box, the first sprocket and the transmission chain drive the second sprocket to rotate, which in turn drives the positioning gear to drive the crushing roller to pre-crush the chili peppers. This design can pre-cut large pieces of chili pepper raw materials into small pieces, reducing the load on the crushing cylinder. At the same time, it forms a dual crushing mode of pre-crushing followed by fine crushing with the crushing blades on the outer surface of the crushing cylinder, ensuring that the chili peppers are crushed more thoroughly and the particle size is more uniform, avoiding the problem of incomplete crushing due to the raw materials being too large.

[0020] 2. The meshing design of the transmission gear and the linkage gear drives the crushing cylinder to rotate, and simultaneously drives the guide screw shaft to rotate. The guide screw shaft can push the crushed chili peppers along the guide pipe to the discharge outlet. The rotation of its spiral blades can continuously push the material downward, avoiding the accumulation and blockage of raw materials at the bottom of the crushing shell. The stability of the gear transmission ensures that the rotational speed of the guide screw shaft and the crushing cylinder are matched, so that the crushing and discharge processes are carried out in tandem, further improving the anti-blocking performance and discharge efficiency of the device.

[0021] 3. The drive motor provides power to the crushing cylinder, the guide screw shaft and the auxiliary crushing mechanism simultaneously through the transmission gear. No additional drive components are required, which reduces energy loss and equipment cost. Each transmission component is rotatably connected to the crushing shell or the feeding box. The structure is compact and easy to disassemble, allowing for quick maintenance or replacement, reducing maintenance difficulty and improving the practicality and durability of the device. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the connection between the crushing shell and the material guiding pipe of this utility model;

[0023] Figure 2 This is a three-dimensional structural diagram of the connection between the material guiding pipe and the feeding box of this utility model;

[0024] Figure 3 This is a three-dimensional structural diagram of the connection between the transmission gear and the crushing cylinder of this utility model;

[0025] Figure 4 This is a three-dimensional structural diagram of the connection between the positioning gear and the second sprocket of this utility model;

[0026] Figure 5 This is a three-dimensional structural diagram of the connection between the drive motor and the transmission gear of this utility model;

[0027] Figure 6 This is a three-dimensional structural diagram of the connection between the feed box and the feed hopper of this utility model.

[0028] In the diagram: 1. Crushing shell; 2. Feeding pipe; 3. Feed box; 4. Feeding hopper; 5. Discharge outlet; 6. Drive motor; 7. Transmission gear; 8. Crushing cylinder; 9. Linkage gear; 10. Feeding screw shaft; 11. First sprocket; 12. Positioning gear; 13. Second sprocket; 14. Crushing roller. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6 This utility model provides a technical solution: a chili processing crushing device with an anti-clogging structure, comprising a crushing shell 1, a guide pipe 2, a feed box 3, a feed hopper 4, a discharge outlet 5, a drive motor 6, a transmission gear 7, a crushing cylinder 8, a linkage gear 9, a guide spiral shaft 10, a first sprocket 11, a positioning gear 12, a second sprocket 13, and a crushing roller 14. The upper surface of the crushing shell 1 is fixedly connected to the guide pipe 2, and one end of the guide pipe 2 is fixedly connected to the upper surface of the feed box 3. The feed hopper 4 is installed on the upper surface of the feed box 3. The lower surface of the crushing shell 1 is fixedly connected to the discharge outlet 5. The transmission gear 7 and the crushing cylinder are connected to the guide pipe 2. The outer shell 1 forms a rotating connection. The shaft of the transmission gear 7 passes through the top surface of the cavity of the crushing outer shell 1. The shaft of the transmission gear 7 is fixedly connected to the upper end of the crushing cylinder 8. The chili raw material enters the feeding box 3 through the feeding hopper 4. At this time, the auxiliary crushing mechanism is started. The drive motor 6 drives the transmission gear 7 to rotate. The linkage gear 9 drives the guide screw shaft 10 to rotate. The first sprocket 11 on the shaft of the guide screw shaft 10 drives the second sprocket 13 to rotate through the transmission chain. This causes the positioning gear 12 to mesh and rotate, driving the crushing roller 14 to perform preliminary shearing and crushing of the raw material, pre-crushing large pieces of chili into small pieces, avoiding direct entry into the main crushing chamber and causing excessive load.

[0031] A drive motor 6 is fixedly connected to the upper surface of the feed pipe 2. A transmission gear 7 is fixedly connected to the output end of the drive motor 6. A crushing cylinder 8 is installed on the top surface of the cavity of the crushing shell 1. A linkage gear 9 is installed on the inner wall of the crushing shell 1. A feed guide screw shaft 10 is fixedly connected to one end of the shaft of the linkage gear 9. The crushing cylinder 8 and the crushing shell 1 are rotatably connected. Crushing blades are provided on the outer surface of the crushing cylinder 8. The linkage gear 9 and the crushing shell 1 are rotatably connected. The linkage gear 9 and the transmission gear 7 are meshed. The feed guide screw shaft 10 and the first sprocket 11 are both rotatably connected to the crushing shell 1. The shaft of the transmission gear 7 passes through the top surface of the crushing shell 1 and is fixedly connected to the upper end of the crushing cylinder 8. When the drive motor 6 runs, the transmission gear 7 drives the crushing cylinder 8 to rotate at high speed. The crushing blades on its outer surface perform secondary shearing and impact crushing on the pre-crushed chili peppers, refining the raw material into pieces that meet the requirements. The crushing cylinder 8 and the crushing shell 1 are rotatably connected to ensure rotational stability.

[0032] One end of the rotating shaft of the guide screw shaft 10 passes through the side surface of the guide pipe 2. The rotating shaft of the guide screw shaft 10 is fixedly connected to the first sprocket 11. The auxiliary crushing mechanism includes positioning gears 12. Two positioning gears 12 are installed on the side surface of the feed box 3. A second sprocket 13 is fixedly connected to the outer surface of one positioning gear 12. Two crushing rollers 14 are rotatably installed on the inner wall of the cavity of the feed box 3. The linkage gear 9 meshes with the transmission gear 7. While the main crushing is being performed, the linkage gear 9 drives the guide screw shaft 10 to rotate. Its spiral blades push the crushed chili peppers along the guide pipe 2 to the discharge outlet 5. The rotation of the guide screw shaft 10 continuously pushes the material to move, preventing the crushed material from accumulating at the bottom of the crushing shell 1. At the same time, the spiral push further compresses and disperses the material, enhancing the anti-blocking effect.

[0033] An auxiliary crushing mechanism is provided on the surface of the feed box 3. It drives the second sprocket 13 to rotate through the first sprocket 11 and the transmission chain. The second sprocket 13 drives the positioning gear 12 and the crushing roller 14 to rotate for pre-crushing. The positioning gear 12 is rotatably connected to the feed box 3. The two positioning gears 12 are meshed with each other. A transmission chain is installed between the outer surface of the second sprocket 13 and the outer surface of the first sprocket 11. The shaft of the positioning gear 12 is fixedly connected to the shaft of the crushing roller 14. The drive motor 6 realizes power diversion through the transmission gear 7. On the one hand, it directly drives the crushing cylinder 8 for main crushing. On the other hand, it drives the guide screw shaft 10 and the first sprocket 11 to rotate through the linkage gear 9. The first sprocket 11 then drives the second sprocket 13, the positioning gear 12 and the crushing roller 14 to rotate through the transmission chain, so as to achieve efficient crushing and prevent clogging.

[0034] Working principle: When using this chili processing crushing device with an anti-clogging structure, chilies enter the feeding box 3 from the feeding hopper 4. The drive motor 6 drives the transmission gear 7 to rotate, which in turn drives the guide screw shaft 10 to rotate through the linkage gear 9. The first sprocket 11 drives the second sprocket 13 through the transmission chain, which in turn drives the positioning gear 12 to drive the crushing roller 14 to pre-crush the chilies. The transmission gear 7 drives the crushing cylinder 8 to rotate at high speed, and its outer surface blades perform secondary crushing. The linkage gear 9 drives the guide screw shaft 10 to discharge the crushed material from the discharge outlet 5 along the guide pipe 2, avoiding accumulation and blockage, achieving efficient crushing and anti-clogging, and increasing the overall practicality.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A chili processing crushing device with an anti-clogging structure, comprising a crushing shell (1), a guide pipe (2) fixedly connected to its upper surface, a feed box (3) fixedly connected to one end of the guide pipe (2), a feed hopper (4) installed on the upper surface of the feed box (3), and a discharge outlet (5) fixedly connected to the lower surface of the crushing shell (1), characterized in that: A drive motor (6) is fixedly connected to the upper surface of the feed pipe (2), and a transmission gear (7) is fixedly connected to the output end of the drive motor (6). A crushing cylinder (8) is installed on the top surface of the cavity of the crushing shell (1). A linkage gear (9) is installed on the inner wall of the crushing shell (1). A guide screw shaft (10) is fixedly connected to one end of the shaft of the linkage gear (9). One end of the shaft of the guide screw shaft (10) passes through the side surface of the feed pipe (2). A first sprocket (11) is fixedly connected to the shaft of the guide screw shaft (10). An auxiliary crushing mechanism is provided on the surface of the feed box (3). The second sprocket (13) is driven to rotate through the first sprocket (11) and the transmission chain. The second sprocket (13) then drives the positioning gear (12) and the crushing roller (14) to rotate for pre-crushing.

2. The chili processing crushing device with an anti-clogging structure according to claim 1, characterized in that: The transmission gear (7) is rotatably connected to the crushing shell (1). The shaft of the transmission gear (7) passes through the top surface of the cavity of the crushing shell (1). The shaft of the transmission gear (7) is fixedly connected to the upper end of the crushing cylinder (8).

3. The chili processing crushing device with an anti-clogging structure according to claim 1, characterized in that: The crushing cylinder (8) and the crushing shell (1) are rotatably connected, and the outer surface of the crushing cylinder (8) is provided with crushing blades.

4. The chili processing crushing device with an anti-clogging structure according to claim 1, characterized in that: The linkage gear (9) is rotatably connected to the crushing shell (1), the linkage gear (9) is meshed with the transmission gear (7), and the guide screw shaft (10) and the first sprocket (11) are both rotatably connected to the crushing shell (1).

5. A chili processing crushing device with an anti-clogging structure according to claim 1, characterized in that: The auxiliary crushing mechanism includes positioning gears (12), two positioning gears (12) are installed on the side surface of the feed box (3), a second sprocket (13) is fixedly connected to the outer surface of one of the positioning gears (12), and two crushing rollers (14) are rotatably installed on the inner wall of the cavity of the feed box (3).

6. A chili processing crushing device with an anti-clogging structure according to claim 5, characterized in that: The positioning gear (12) is rotatably connected to the feed box (3), and the two positioning gears (12) are meshed with each other.

7. A chili processing crushing device with an anti-clogging structure according to claim 5, characterized in that: A transmission chain is installed between the outer surface of the second sprocket (13) and the outer surface of the first sprocket (11), which drives the shaft of the positioning gear (12) to be fixedly connected to the shaft of the crushing roller (14).

Images