Inductor appearance inspection equipment

Abstract

The utility model discloses inductance appearance inspection equipment which comprises a base station and a conveying belt installed above the base station, the end portion of the conveying belt extends to the bottom of an outlet of a discharging glass disc, and a material guide rail is arranged at the outlet of the discharging glass disc. The two guide plates are installed at the top of the base table, one end of each guide plate extends to the top of the conveying belt, and a rear baffle is further installed at the top of the base table; according to the utility model, the rejecting procedure of defective products is innovatively removed, the defective products are directly led out from the glass disc of the equipment to the conveyor belt by using the track, and then the defective products are sequentially arranged in the two groups of jigs through the material distribution cylinder, so that the simultaneous sorting of the equipment and manual sorting is realized, and the production efficiency is improved. According to the improvement, the vibration frequency of the product in the vibration disc is reduced, the risk that the product is abraded is reduced, the yield of the appearance of the product is further improved, and meanwhile, due to the fact that secondary circulation is not needed, the circulation efficiency of the product is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to inductance detection technical field, concretely relates to a kind of inductance appearance inspection equipment. BACKGROUND

[0002] In modern manufacturing industry, the appearance quality inspection of electronic components such as inductance is an important link to ensure product quality. The traditional automated appearance inspection process relies on high-precision cameras to take product photos and uses advanced computer artificial intelligence (AI) programs to analyze and identify images to distinguish between good and bad products. This technology has improved inspection efficiency to some extent and reduced manual intervention, which is of great significance to improving production automation level. However, despite the significant progress made in the technology of existing automated inspection equipment, it still faces many challenges in practical application. One notable problem is that due to changes in lighting conditions, limitations of equipment recognition algorithms, and other technical factors, automated inspection equipment may occasionally make incorrect judgments, which leads to some products that are actually good being incorrectly classified as bad and then rejected. To correct this error, the rejected bad products often need to be manually sorted again to ensure product quality.

[0003] Before manual re-inspection, the rejected bad products usually need to be arranged neatly using a vibrating tray so that the staff can sort them more conveniently. However, this step has brought new problems. First, electronic components such as inductance often have fragile surface structures, and repeated arrangement on the vibrating tray can easily scratch the product surface, affecting the appearance quality of the product. Second, the vibrating tray feeding process not only increases additional working hours but also reduces overall production efficiency. In addition, the manual re-inspection link usually needs to be carried out after the automated inspection equipment completes the entire batch inspection, which leads to a longer product stay time in this process, further affecting production flow efficiency. Therefore, the utility model provides an inductance appearance inspection equipment. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide an inductance appearance inspection equipment to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an inductance appearance inspection equipment, including a base, a conveyor belt installed above the base, the end of the conveyor belt extends to the bottom of the outlet of the discharge glass disc, and a guide rail is arranged at the outlet of the discharge glass disc;

[0006] and two guide plates are installed on the top of the base, and one end of the guide plate extends to the top of the conveyor belt. A rear baffle is also installed on the top of the base relative to the rear of the two guide plates, and the rear baffle is also above the conveyor belt.

[0007] And the vertical plate is installed on the top surface of the base, and one side of the vertical plate is provided with a material distributing cylinder, and the free end of the material distributing cylinder is provided with a push rod, and the end of the push rod is located between the guide plate and the back plate.

[0008] And the base is installed on the right side of the base, and the base is provided with two material receiving jigs.

[0009] Preferably, the top surface of the base is provided with a guide sliding groove, and a lead screw is rotatably installed in the guide sliding groove, the bottom surface of the material receiving jig is fixedly provided with a nut sliding seat, the nut sliding seat is slidably located in the guide sliding groove, the lead screw penetrates through the nut sliding seat and is threadedly connected with the nut sliding seat, and a servo motor is further installed on the outer surface of the base, and the output end of the servo motor is connected with the lead screw.

[0010] Preferably, the adjusting structure is further provided between the guide plate and the base.

[0011] Preferably, the adjusting structure comprises a T-shaped sliding groove formed in the top surface of the base and a T-shaped sliding block slidably installed in the T-shaped sliding groove, and the top end of the T-shaped sliding block is provided with a movable structure and the guide plate.

[0012] Preferably, the movable structure comprises an inner groove formed in the T-shaped sliding block, a spring and an inner sliding plate installed in the inner groove, a limiting bottom rod fixedly installed on the bottom surface of the inner sliding plate, and a plurality of limiting clamping grooves formed in the inner wall of the bottom end of the T-shaped sliding groove, the bottom end of the limiting bottom rod penetrates into one of the limiting clamping grooves, the top surface of the inner sliding plate is fixedly provided with a pull rod, and the top end of the pull rod penetrates into the top of the T-shaped sliding block and is fixedly connected with the guide plate.

[0013] Preferably, the inner sliding plate is slidably located in the inner groove, and the spring is located on the top of the inner sliding plate.

[0014] Preferably, the top surface of the T-shaped sliding block is provided with a top hole for the pull rod to penetrate.

[0015] Preferably, the bottom surface of the T-shaped sliding block is provided with a bottom hole for the limiting bottom rod to penetrate.

[0016] Compared with the prior art, the beneficial effects of the present application are: the present application innovatively removes the defective product removing process, and instead uses a track to directly guide the defective products from the glass disc of the equipment to the conveying belt, and then arranges the defective products into the two groups of jigs through the material distributing cylinder, so that the equipment and manual sorting are simultaneously performed, which not only reduces the vibration frequency of the products in the vibration disc and reduces the risk of product wear, but also improves the yield of the product appearance, and since secondary circulation is not required, the circulation efficiency of the products is significantly improved, the product circulation time and the labor cost required for arrangement are reduced, and thus the overall production cost is reduced. Attached Figure Description

[0017] Figure 1 This is a top view of the present invention;

[0018] Figure 2 This is a side sectional view of the material receiving fixture and base of this utility model;

[0019] Figure 3 This utility model Figure 1 A magnified view of a portion of region A in the middle;

[0020] Figure 4 This is a cross-sectional view of the adjustment structure of this utility model;

[0021] In the diagram: 1. Material guide track; 2. Conveyor belt; 3. Guide plate; 41. Vertical plate; 42. Distributing cylinder; 43. Push rod; 5. Base; 6. Back baffle; 7. Adjustment structure; 71. T-shaped chute; 72. Limiting slot; 73. T-shaped slider; 74. Inner groove; 75. Spring; 76. Inner sliding plate; 77. Limiting bottom rod; 78. Pull rod; 81. Base; 82. Servo motor; 83. Receiving fixture; 84. Guide chute; 85. Lead screw; 86. Nut slide; 9. Discharge glass disc. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] Please see Figure 1 and Figure 2 This is the first embodiment of the present utility model, which provides a technical solution: an inductance appearance inspection device, including a base 5 and a conveyor belt 2 installed above the base 5. The end of the conveyor belt 2 extends to the bottom of the outlet of the discharge glass disc 9, and a guide rail 1 is provided at the outlet of the discharge glass disc 9, which can feed the inductance material discharged from the outlet of the discharge glass disc 9 onto the conveyor belt 2 and transport it forward.

[0025] And the two guide plates 3 are installed on the top of the base 5, and one end of the guide plate 3 extends to the top of the conveying belt 2, and the left and right two guide plates 3 can guide and limit the inductance material transported on the conveying belt 2, and a rear baffle 6 is further installed on the top of the base 5 relative to the rear of the two guide plates 3, and the rear baffle 6 is also above the conveying belt 2, so that the inductance material conveyed on the conveying belt 2 is blocked by the rear baffle 6 when it is guided to the rear baffle 6 by the two guide plates 3;

[0026] And the vertical plate 41 is installed on the top surface of the base 5, and the vertical plate 41 is provided with a material distribution cylinder 42 on one side, and the free end of the material distribution cylinder 42 is provided with a push rod 43, and the end of the push rod 43 is between the guide plate 3 and the rear baffle 6, and the subsequent material distribution cylinder 42 can push the inductance material blocked by the rear baffle 6 to the material receiving jig 83 to realize material distribution.

[0027] And the base 81 is arranged on the right side of the base 5, and the base 81 is provided with two material receiving jigs 83 for receiving material, and the top surface of the base 81 is provided with a guide sliding groove 84, and a lead screw 85 is rotatably arranged in the guide sliding groove 84, and the bottom surface of the material receiving jig 83 is fixedly provided with a nut sliding seat 86, and the nut sliding seat 86 is slidably arranged in the guide sliding groove 84, and the lead screw 85 penetrates through the nut sliding seat 86 and is in threaded connection with the nut sliding seat 86, and a servo motor 82 is further arranged on the outer surface of the base 81, and the output end of the servo motor 82 is connected with the lead screw 85, so that the lead screw 85 can be driven to rotate when the servo motor 82 operates, so that the nut sliding seat 86 and the material receiving jig 83 can slide forward, so that the two material receiving jigs 83 can be controlled by the servo motor 82, and when one of the material receiving jigs 83 is full of inductance material, the material receiving jig 83 full of material can be removed, and the other material receiving jig 83 can be moved to the push rod 43 to continue receiving material.

[0028] In summary, in actual operation, the inductance defective products after being inspected by the front visual inspection process inspection equipment can be guided to the conveying belt 2 from the outlet of the discharging glass disc 9 by the guide rail 1, and then conveyed forward, and then the rejected defective products are arranged on the material receiving jig 83 in sequence by the material distribution cylinder 42, and when one of the material receiving jigs 83 is full, the operator can replace a new material receiving jig 83 in time, and then manually sort the products on the full material receiving jig 83, and the sorting of the equipment itself can be carried out at the same time, so that the front process inspection equipment and manual sorting can be carried out at the same time.

[0029] Embodiment 2

[0030] Please refer to Figures 1 to 4 As a second embodiment of the utility model, the embodiment is based on the previous embodiment, and the difference is that the interval between the two guide plates 3 is adjusted by the adjusting structure 7.

[0031] Specifically, further comprising the adjusting structure 7, a plurality of adjusting structures 7 are arranged between the guide plate 3 and the base 5, the adjusting structure 7 comprises a T-shaped sliding groove 71 opened in the top surface of the base 5, a T-shaped sliding block 73 slidingly installed in the T-shaped sliding groove 71, a movable structure is arranged between the top end of the T-shaped sliding block 73 and the guide plate 3, so that the position of the guide plate 3 can be adjusted left and right slidingly, the movable structure comprises an inner groove 74 opened in the T-shaped sliding block 73, a spring 75 and an inner sliding plate 76 installed in the inner groove 74, a limiting bottom rod 77 fixed to the bottom surface of the inner sliding plate 76, a plurality of limiting clamping grooves 72 opened in the inner wall of the bottom end of the T-shaped sliding groove 71, the bottom end of the limiting bottom rod 77 penetrates into one of the limiting clamping grooves 72, so as to realize the stable limiting of the guide plate 3 during daily use, the top surface of the inner sliding plate 76 is fixed with a pull rod 78, and the top end of the pull rod 78 penetrates into the top of the T-shaped sliding block 73 and is fixed with the guide plate 3, so that the guide plate 3 can move up and down on the top of the T-shaped sliding block 73, while ensuring the connection between the guide plate 3 and the T-shaped sliding block 73, when the subsequent operator wants to adjust the position of the guide plate 3, the guide plate 3 is only lifted, so that the pull rod 78 lifts the inner sliding plate 76, and the spring 75 is gradually compressed, until the bottom end of the limiting bottom rod 77 moves out of the limiting clamping groove 72, so that the T-shaped sliding block 73 is no longer limited, at this time, the guide plate 3 and the T-shaped sliding block 73 are transversely moved, so that the T-shaped sliding block 73 slides in the T-shaped sliding groove 71, when the guide plate 3 is adjusted to the appropriate position, the guide plate 3 is loosened, under the pushing of the spring 75, the inner sliding plate 76 takes the limiting bottom rod 77 to move downward and reset, finally the bottom end of the limiting bottom rod 77 can be clamped into the limiting clamping groove 72 at other positions, so that the T-shaped sliding block 73 and the guide plate 3 can be limited again, the quick adjustment of the position of the guide plate 3 is completed, so that the distance between the two guide plates 3 can be quickly adjusted adaptively according to the inductance products of different sizes, and the use flexibility of the whole equipment is improved.

[0032] In the embodiment, preferably, the inner sliding plate 76 slides in the inner groove 74, and the spring 75 is at the top of the inner sliding plate 76, under the pushing of the spring 75, the bottom end of the limiting bottom rod 77 can be stably clamped in one of the limiting clamping grooves 72 during daily use, so as to ensure the limiting stability of the guide plate 3.

[0033] In the embodiment, preferably, the top surface of the T-shaped sliding block 73 is provided with a top hole for the pull rod 78 to penetrate, and the bottom surface of the T-shaped sliding block 73 is provided with a bottom hole for the limiting bottom rod 77 to penetrate.

[0034] Although the embodiments of the utility model have been shown and described (see the detailed description above), it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An inductor appearance inspection device, characterized in that: Includes a base (5) and a conveyor belt (2) installed above the base (5), the end of the conveyor belt (2) extending to the bottom of the outlet of the discharge glass disc (9), and a guide rail (1) is provided at the outlet of the discharge glass disc (9). And two guide plates (3) installed on the top of the base (5), with one end of the guide plate (3) extending to the top of the conveyor belt (2), and a rear baffle (6) installed on the top of the base (5) relative to the rear of the two guide plates (3), and the rear baffle (6) is also above the conveyor belt (2). And a vertical plate (41) installed on the top surface of the base (5), and a material dispensing cylinder (42) is installed on one side of the vertical plate (41). A push rod (43) is installed on the free end of the material dispensing cylinder (42), and the end of the push rod (43) is located between the guide plate (3) and the rear baffle (6). And a base (81) located on the right side of the base (5), on which two receiving fixtures (83) are installed.

2. The inductor appearance inspection device according to claim 1, characterized in that: The top surface of the base (81) is provided with a guide groove (84), and a lead screw (85) is rotatably installed in the guide groove (84). The bottom surface of the receiving fixture (83) is fixed with a nut slide (86), and the nut slide (86) slides in the guide groove (84). The lead screw (85) passes through the nut slide (86) and is threadedly connected to the nut slide (86). A servo motor (82) is also installed on the outer surface of the base (81), and the output end of the servo motor (82) is connected to the lead screw (85).

3. The inductor appearance inspection device according to claim 1, characterized in that: It also includes an adjustment structure (7), and multiple adjustment structures (7) are provided between the guide plate (3) and the base (5).

4. The inductor appearance inspection device according to claim 3, characterized in that: The adjustment structure (7) includes a T-shaped groove (71) opened on the top surface of the base (5) and a T-shaped slider (73) slidably installed in the T-shaped groove (71). The top of the T-shaped slider (73) is provided with a movable structure between it and the guide plate (3).

5. The inductor appearance inspection device according to claim 4, characterized in that: The movable structure includes an inner groove (74) inside the T-shaped slider (73), a spring (75) and an inner slide plate (76) installed in the inner groove (74), a limiting bottom rod (77) fixed to the bottom surface of the inner slide plate (76), and multiple limiting slots (72) opened on the inner wall of the bottom end of the T-shaped slide groove (71). The bottom end of the limiting bottom rod (77) passes through one of the limiting slots (72). A pull rod (78) is fixed on the top surface of the inner slide plate (76), and the top end of the pull rod (78) passes through the top of the T-shaped slider (73) and is fixed to the guide plate (3).

6. The inductor appearance inspection device according to claim 5, characterized in that: The inner slide plate (76) slides in the inner groove (74), and the spring (75) is at the top of the inner slide plate (76).

7. The inductor appearance inspection device according to claim 6, characterized in that: The top surface of the T-shaped slider (73) has a top hole through which the pull rod (78) passes.

8. The inductor appearance inspection device according to claim 6, characterized in that: The bottom surface of the T-shaped slider (73) has a bottom hole through which the limiting bottom rod (77) passes.

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