Quality detection device for sock production line

Abstract

The utility model relates to the field of sock production, in particular to a quality detection device for a sock production line, which comprises a conveyor, a plurality of limiting rods, a plurality of placing frames, collecting assemblies and the like, the conveyor is connected with the plurality of limiting rods, the plurality of placing frames are placed on the conveyor, and the collecting assemblies for collecting socks are arranged on the left and right parts of the conveyor. The storage rack is conveyed through the conveyor, the appearance and quality of socks are detected through the sensor, and the socks are automatically sucked out and collected through movement of the sleeve when problems exist, so that unqualified socks can be sucked out and collected while appearance defects and quality of the socks are detected, operation is simple, continuous production of the socks is facilitated, and production efficiency is improved. And the production efficiency is improved, the production cost is reduced, and the use is convenient.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of socks production, especially a quality detection device for sock production line. BACKGROUND

[0002] Socks are a kind of clothing accessories worn on the feet, mainly used for protecting the feet, providing comfort and increasing the cushioning in the shoes. Socks are usually made of cotton, wool, nylon, polyester fiber and other materials. Sock quality detection refers to the process of checking and evaluating various performance indicators of socks during production to ensure that the final product meets specific quality standards and consumer needs.

[0003] The existing sock production quality detection is usually carried out by placing the socks on the conveying equipment for conveying, conveying to the detection equipment below for detection, and then transferring to other detection equipment for the next detection. However, the current detection of socks requires the use of different detection equipment, which is relatively troublesome and inconvenient for continuous production. Not only does it affect the production efficiency, but it also increases the production cost. In addition, when problems are detected in the socks, manual removal of the defective socks is time-consuming and labor-intensive, which is very inconvenient to use.

[0004] Therefore, it is necessary to design a quality detection device for sock production line that can detect the shape defects and quality of socks while collecting unqualified socks, which is simple to operate, convenient for continuous production of socks, does not require the use of different detection equipment, improves the production efficiency, reduces the production cost, and is convenient to use. SUMMARY

[0005] In order to overcome the current need to replace the use of different detection equipment for sock detection, which is relatively troublesome and inconvenient for continuous production, not only affects the production efficiency, but also increases the production cost. In addition, when problems are detected in the socks, manual removal of the defective socks is time-consuming and labor-intensive, the utility model provides a quality detection device for sock production line that can detect the shape defects and quality of socks while collecting unqualified socks, which is simple to operate, convenient for continuous production of socks, does not require the use of different detection equipment, improves the production efficiency, reduces the production cost, and is convenient to use.

[0006] The technical scheme is: a quality detection device for sock production line, comprising a conveyor, a limiting rod, a placing rack, a collection assembly and a detection assembly, a plurality of limiting rods are connected to the conveyor, a plurality of placing racks are placed on the conveyor, a collection assembly for collecting socks is arranged on the left and right parts of the conveyor, and a detection assembly for detecting the shape and quality of socks is arranged on the collection assembly.

[0007] As a preferred technical solution of this utility model, the placement racks are all T-shaped.

[0008] As a preferred technical solution of this utility model, the collection component includes a collection box, a connecting frame, a fan, a pipe, a support frame, an electric push rod, a sliding frame, and a sleeve. Multiple collection boxes are provided and placed on the ground. All collection boxes are located outside the conveyor. A connecting frame is connected to the upper right side of the conveyor, and two connecting frames are also connected to the upper left side of the conveyor. A fan is connected to the upper side of each connecting frame on the side furthest from each other. Pipes are connected to each connecting frame and are connected to the fans. A support frame is connected to the upper side of each connecting frame, and an electric push rod is connected to the upper part of each support frame. A sliding frame is connected to the telescopic end of each electric push rod, and the sliding frame is slidably connected to the adjacent connecting frame. A sleeve is connected to the lower part of each sliding frame, and the sleeve is sleeved with the adjacent pipe.

[0009] As a preferred technical solution of this utility model, the connecting frame is U-shaped.

[0010] As a preferred technical solution of this utility model, the detection component includes a visual sensor, a laser sensor and an ultrasonic sensor. Two visual sensors are connected to the upper inner side of the right connecting frame, and two laser sensors are connected to the upper inner side of the left middle connecting frame. Multiple ultrasonic sensors are connected to both the left and right sides of the conveyor, and the ultrasonic sensors are electrically connected to the conveyor.

[0011] As a preferred technical solution of this utility model, it also includes a start button and a stop button. The start button is slidably connected to the lower right side of the left connecting frame, and the start button is also slidably connected to the lower left side of the left connecting frame. The stop button is slidably connected to the upper right side of the right connecting frame, and the stop button is also slidably connected to the upper left side of the left connecting frame.

[0012] Compared with the prior art, the present invention has the following advantages: 1. The present invention uses a conveyor to transport the socks to the placement rack, and uses sensors to detect the shape and quality of the socks. When there is a problem, the socks are automatically sucked out and collected by the movement of the sleeve. Thus, the socks can be detected for shape defects and quality at the same time, and unqualified socks can be sucked out and collected. The operation is simple, which is convenient for continuous production of socks. There is no need to change equipment, which improves production efficiency, reduces production costs, and is easy to use.

[0013] 2. When the socks are not defective, this utility model allows the placement rack to continue moving to the next connecting rack for collection. The fan is then activated, causing the defective socks to be sucked into the pipe and fall into the corresponding collection box for recycling. This allows the system to automatically suck out and recycle qualified socks after inspection, reducing the time and workload of manual intervention, saving costs, and further improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the connecting frame and other components of this utility model.

[0016] Figure 3 This is a structural schematic diagram of the support frame and other components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the sleeve and other components of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the ultrasonic sensor and other components of this utility model.

[0019] The labels in the diagram are as follows: 1. Conveyor, 2. Limiting rod, 3. Placement rack, 4. Collection box, 5. Connecting rack, 6. Fan, 7. Pipe, 8. Support frame, 9. Start button, 90. Stop button, 10. Vision sensor, 11. Laser sensor, 12. Ultrasonic sensor, 13. Electric push rod, 14. Sliding frame, 15. Sleeve. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] A quality inspection device for a sock production line, such as Figures 1-5As shown, the device includes a conveyor 1, limiting rods 2, placement racks 3, a start button 9, a stop button 90, a collection assembly, and a detection assembly. Multiple limiting rods 2 are connected to the conveyor 1. Ten placement racks 3 are placed on the conveyor 1; all placement racks 3 are T-shaped for easy securing of socks. Collection assemblies for collecting socks are located on both the left and right sides of the conveyor 1. The collection assembly includes a collection box 4, a connecting frame 5, a fan 6, a pipe 7, a support frame 8, an electric push rod 13, a sliding frame 14, and a sleeve 15. Three collection boxes 4 are provided. Collection boxes 4 are placed on the ground, all located outside the conveyor 1. A connecting frame 5 is connected to the upper right side of the conveyor 1, and two connecting frames 5 are also connected to the upper left side of the conveyor 1. All connecting frames 5 are U-shaped for easy support. A fan 6 is connected to the upper side of the opposite side of each connecting frame 5. Pipes 7 are connected to each connecting frame 5 and are connected to the fan 6. A support frame 8 is connected to the upper side of each connecting frame 5. A sliding connection is made to the lower right side of the left connecting frame 5. A start button 9 is slidably connected to the lower left side of the left connecting frame 5. A stop button 90 is slidably connected to the upper right side of the right connecting frame 5. A stop button 90 is also slidably connected to the upper left side of the left connecting frame 5. An electric push rod 13 is connected to the upper part of each support frame 8. A sliding frame 14 is connected to the telescopic end of each electric push rod 13. Each sliding frame 14 is slidably connected to the adjacent connecting frame 5. A sleeve 15 is connected to the lower part of each sliding frame 14. Each of the 15 components is connected to the adjacent pipe 7. The collection assembly is equipped with a detection component for detecting the shape and quality of the socks. The detection component includes a visual sensor 10, a laser sensor 11, and an ultrasonic sensor 12. The upper inner side of the connecting frame 5 on the right is connected to two visual sensors 10, and the upper inner side of the connecting frame 5 on the left is connected to two laser sensors 11. Four ultrasonic sensors 12 are connected to both the left and right sides of the conveyor 1. The ultrasonic sensors 12 are electrically connected to the conveyor 1.

[0022] This device can be used when sock production requires quality inspection of the socks. The conveyor 1 is brought into contact with the ground, and multiple placement racks 3 are placed on the conveyor 1 as needed. The placement racks 3 are T-shaped for easy securing of the socks. The placement racks 3 are limited by the limiting rod 2. The start button 9 is then pressed to activate the vision sensor 10 and the laser sensor 11. The socks are then placed on the placement racks 3, and the conveyor 1 is started, causing the placement racks 3 to move and transport the socks. When the ultrasonic sensor 12 in the middle right detects the placement rack 3, the conveyor 1 is shut down. The vision sensor 10 then inspects the shape of the socks. The system detects holes or defects on the surface of the socks. If a problem is found, the electric push rod 13 is activated, which moves the sliding frame 14, causing the sleeve 15 to extend and move near the sock. Then, the fan 6 is activated, causing the sock on the placement rack 3 to enter the sleeve 15 and be sucked into the pipe 7, falling into the corresponding collection box 4 for recycling. The fan 6 is then turned off, and the electric push rod 13 reverses its operation, causing the sliding frame 14 to move in the opposite direction, causing the sleeve 15 to retract and move back to its original position. The electric push rod 13 is then turned off again, and the conveyor 1 is activated again, causing the placement rack 3 to move, so that the next sock moves to the vision sensor 1. The inspection continues at position 0. If the socks are found to be without problems, the placement rack 3 moves to the next connecting rack 5 for inspection. The connecting racks 5 are all U-shaped for easy support. When the ultrasonic sensor 12 in the middle left detects the placement rack 3, the conveyor 1 is shut down. Then, the laser sensor 11 inspects the socks' quality. If a problem is detected, the electric push rod 13 is activated, causing the sliding rack 14 to move, extending the sleeve 15 to the vicinity of the socks. The corresponding fan 6 is then activated, drawing the socks on the placement rack 3 into the pipe 7 and then into the corresponding collection box 4 for recycling. The conveyor 1 is then shut down. The blower 6 operates in reverse via the electric push rod 13, causing the sliding frame 14 to move in the opposite direction. This causes the sleeve 15 to retract and move in the opposite direction to reset. The electric push rod 13 is then turned off. This allows for the simultaneous detection of sock shape defects and quality, while also sucking out and collecting defective socks. The operation is simple, facilitating continuous sock production without the need to change equipment, thus improving production efficiency, reducing production costs, and providing convenience. When the socks are no longer defective, the placement rack 3 moves to the next connecting rack 5 for collection. The electric push rod 13 is then activated, causing the sliding frame 14 to move, extending the sleeve 15 to the vicinity of the socks. The corresponding blower 6 is then activated.The process involves sucking non-problematic socks on the placement rack 3 into the pipe 7 and then dropping them into the corresponding collection box 4 for recycling. Subsequently, the electric push rod 13 reverses the movement of the sliding frame 14, causing the sleeve 15 to retract and move back to its original position. The electric push rod 13 is then turned off. This allows for the automatic extraction and recycling of qualified socks after inspection, reducing manual intervention time and workload, saving costs, and improving production efficiency. The socks are then transported to the empty placement rack 3 via the conveyor 1. When the ultrasonic sensor 12 on the front right detects the placement rack 3, the conveyor 1 is turned off. New socks are then placed on the placement rack 3 for further inspection. After production is complete, pressing the shut-off button 90 turns off the vision sensor 10 and the laser sensor 11, and then the conveyor 1 is shut down.

[0023] It should be understood that the above description is for illustrative purposes only and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be included within the scope of the claims herein.

Claims

1. A quality inspection device for a sock production line, characterized in that, It includes a conveyor (1), a limiting rod (2), a placement rack (3), a collection component and a detection component. Multiple limiting rods (2) are connected to the conveyor (1), and multiple placement racks (3) are placed on the conveyor (1). Both the left and right sides of the conveyor (1) are equipped with collection components for collecting socks, and the collection components are equipped with detection components for detecting the shape and quality of the socks.

2. The quality inspection device for a sock production line according to claim 1, characterized in that, All of the racks (3) are T-shaped.

3. The quality inspection device for a sock production line according to claim 1, characterized in that, The collection components include a collection box (4), a connecting frame (5), a fan (6), a pipe (7), a support frame (8), an electric push rod (13), a sliding frame (14), and a sleeve (15). There are multiple collection boxes (4), which are placed on the ground. All collection boxes (4) are located outside the conveyor (1). The upper right side of the conveyor (1) is connected to the connecting frame (5), and the upper left side of the conveyor (1) is also connected to two connecting frames (5) in the front and rear. The upper sides of the connecting frames (5) that are far apart from each other are connected to the connecting frame (5). There is a fan (6), and pipes (7) are connected to the connecting frame (5). The pipes (7) are connected to the fan (6). Support frames (8) are connected to the upper side of the connecting frame (5). Electric push rods (13) are connected to the upper part of the support frame (8). Sliding frames (14) are connected to the telescopic end of the electric push rods (13). Sliding frames (14) are slidably connected to the adjacent connecting frame (5). Sleeves (15) are connected to the lower part of the sliding frame (14). Sleeves (15) are sleeved to the adjacent pipes (7).

4. A quality inspection device for a sock production line according to claim 3, characterized in that, All connecting brackets (5) are U-shaped.

5. A quality inspection device for a sock production line according to claim 1, characterized in that, The detection components include a vision sensor (10), a laser sensor (11), and an ultrasonic sensor (12). The upper inner side of the right connecting frame (5) is connected to two vision sensors (10), and the upper inner side of the left connecting frame (5) is connected to two laser sensors (11). Multiple ultrasonic sensors (12) are connected to both the left and right sides of the conveyor (1). All ultrasonic sensors (12) are electrically connected to the conveyor (1).

6. A quality inspection device for a sock production line according to claim 3, characterized in that, It also includes a start button (9) and a stop button (90). The start button (9) is slidably connected to the lower right side of the left connecting frame (5), and the start button (9) is also slidably connected to the lower left side of the left connecting frame (5). The stop button (90) is slidably connected to the upper right side of the right connecting frame (5), and the stop button (90) is also slidably connected to the upper left side of the left connecting frame (5).

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