Blank batch cleaning equipment for rhinestone production

By designing a water-drill production billet cleaning equipment with components such as a cylinder, mesh cylinder, drive assembly, and centrifugal pump, the problems of low cleaning efficiency and frequent equipment failures have been solved, achieving efficient and uniform billet cleaning and stable equipment operation.

CN224025872UActive Publication Date: 2026-03-24YAAN BOFEITE JEWELRY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The current process of cleaning raw materials in water drill production is characterized by low efficiency and uneven results. Manual operation is labor-intensive and equipment cleaning is incomplete, resulting in frequent equipment failures and high costs.

Method used

Design a batch cleaning device for billets that includes a cylinder, a mesh cylinder, a drive assembly, a hollow shaft, a centrifugal pump, a nozzle, a discharge assembly, and a guide assembly. The drive assembly drives the mesh cylinder to tumble and stir, the centrifugal pump sprays cleaning fluid, the discharge assembly facilitates unloading, and the guide assembly guides the billets to prevent scattering and clogging.

Benefits of technology

It achieves efficient and uniform cleaning of raw materials, reduces labor consumption, improves production efficiency and equipment usability, reduces equipment failures, and lowers maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224025872U_ABST
    Figure CN224025872U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of rhinestone production equipment, and particularly relates to batch blank cleaning equipment for rhinestone production, which comprises a barrel, a mesh barrel, a driving component, a hollow shaft, a centrifugal pump, a plurality of nozzles, a discharging component, a guide component and a discharge pipe. The hollow shaft is rotatably installed on the inner wall of one side of the barrel, the net barrel is rotatably installed in the barrel and fixedly connected with the hollow shaft, the hollow shaft, the barrel and the net barrel are located on the same axis, the driving assembly is arranged on the barrel and connected with the net barrel, and the centrifugal pump is fixedly installed on one side of the barrel. A water inlet of the centrifugal pump is communicated with the barrel body, and a water outlet end of the centrifugal pump is in sealing and rotating connection with the hollow shaft. The automatic cleaning device is reasonable in design, can clean blanks in batches, has the advantages of being high in cleaning efficiency, good in cleaning effect, high in practicability and the like, can be widely applied to the field of rhinestone production, and provides powerful technical support for rhinestone production.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of water drill production equipment, and in particular to a batch cleaning equipment for water drill blanks. Background Technology

[0002] In the production of water rhinestones, cleaning the blanks is a crucial step in ensuring product quality. In the early days, cleaning water rhinestone blanks relied heavily on manual operation. Workers had to immerse each blank in the cleaning solution, manually stir and rinse it. This was not only inefficient and labor-intensive, but also resulted in inconsistent cleaning effects, making it difficult to ensure that each blank was thoroughly and evenly cleaned. This seriously affected the production efficiency and quality stability of water rhinestones.

[0003] With the expansion of production scale, the market demand for water drills has increased dramatically, making traditional manual cleaning methods increasingly unable to meet production needs. Subsequently, some simple mechanical cleaning equipment emerged, such as simple mixing and cleaning tanks. Although these improved cleaning efficiency to some extent, they also had many drawbacks. These devices typically only perform simple mixing actions and cannot precisely control the spraying of cleaning fluid, resulting in incomplete cleaning of the blanks and significant waste of cleaning fluid. At the same time, the equipment lacks effective unloading and guiding devices, making the loading and unloading process cumbersome and prone to blank accumulation and blockage, greatly reducing the practicality of the equipment and the continuity of production.

[0004] Furthermore, existing cleaning equipment has structural design flaws that fail to provide a suitable cleaning environment for the raw materials, causing them to easily scatter and be lost during the cleaning process, further impacting production efficiency and cost control. Moreover, during operation, impurities in the cleaning fluid can easily damage critical components such as centrifugal pumps and nozzles, increasing maintenance costs and frequently causing equipment malfunctions, thus disrupting normal production schedules.

[0005] Therefore, this utility model proposes a batch cleaning equipment for raw materials used in water drill production to solve the above problems.

[0006] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0007] The purpose of this utility model is to address the shortcomings mentioned in the background art by proposing a batch cleaning device for raw materials used in water drill production.

[0008] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a batch cleaning equipment for raw materials used in water drill production, comprising a cylinder, a mesh cylinder, a drive assembly, a hollow shaft, a centrifugal pump, multiple nozzles, a discharge assembly, a guide assembly, and a discharge pipe;

[0009] The hollow shaft is rotatably mounted on the inner wall of one side of the cylinder. The mesh cylinder is rotatably mounted inside the cylinder and fixedly connected to the hollow shaft. The hollow shaft, cylinder, and mesh cylinder are located on the same axis. The drive assembly is mounted on the cylinder and connected to the mesh cylinder. The centrifugal pump is fixedly mounted on one side of the cylinder. The inlet of the centrifugal pump is connected to the cylinder, and the outlet of the centrifugal pump is rotatably and sealed to the hollow shaft. Multiple nozzles are fixedly mounted on the hollow shaft and kept in communication with it. The unloading assembly is located inside the mesh cylinder. The guiding assembly is located on the cylinder and adapted to the mesh cylinder. The discharge pipe is fixedly mounted on the bottom side of the cylinder and equipped with a control valve.

[0010] Preferably, the drive assembly includes a motor, a drive gear, and a toothed disc. The motor is fixedly installed on one side of the cylinder, the output shaft of the motor extends into the cylinder and is fixedly fitted with the drive gear, and a toothed disc is fixedly installed on one side of the mesh cylinder based on a hollow shaft. The drive gear meshes with the toothed disc.

[0011] Preferably, the unloading assembly includes multiple unloading plates, and multiple unloading plates arranged at an inclination are fixedly installed on the inner wall of the mesh cylinder. The multiple unloading plates are arranged in a circular array based on the axis of the hollow shaft.

[0012] Preferably, the material guiding assembly includes a mounting frame, a feed guide plate, and a discharge guide plate. The mounting frame and the discharge guide plate are fixedly installed on the side of the cylinder away from the centrifugal pump. The feed guide plate is fixedly installed on the mounting frame. The feed guide plate is set in a left-low-right-high position and extends into the mesh cylinder. The discharge guide plate is set in a left-high-right-low position. Both the feed guide plate and the discharge guide plate are arc-shaped.

[0013] Preferably, a plurality of levers are fixedly installed on the hollow shaft, and the levers are all vertically arranged and located below the axis of the hollow shaft.

[0014] Preferably, the cross-section of the lever is elliptical.

[0015] Preferably, the multiple nozzles are located on the horizontal plane where the hollow shaft axis is located and below the horizontal plane where the hollow shaft axis is located.

[0016] Preferably, the inlet of the centrifugal pump is located above the discharge pipe and flush with the lowest point of the mesh cylinder.

[0017] Preferably, a spherical mesh cover is fixedly installed on one inner wall of the cylinder, and the inlet of the centrifugal pump extends into the mesh cover.

[0018] Preferably, the bottom inner wall of the cylinder is arranged with the left side lower than the right side, and the water inlet of the discharge pipe is located at the lowest end of the bottom inner wall of the cylinder.

[0019] The beneficial effects of this utility model are:

[0020] By incorporating a cylinder, mesh cylinder, drive assembly, hollow shaft, centrifugal pump, multiple nozzles, unloading assembly, guiding assembly, and discharge pipe, batch cleaning of raw materials can be achieved. The cylinder and mesh cylinder provide a relatively enclosed cleaning environment for the raw materials, preventing them from scattering or being lost during the cleaning process. The drive assembly can rotate the mesh cylinder as needed, thereby tumbling and agitating the raw materials and improving the cleaning effect. The hollow shaft, centrifugal pump, and multiple nozzles can evenly spray cleaning water onto the raw materials, further improving the cleaning efficiency.

[0021] By setting up unloading and guiding components, the addition and discharge of blanks can be easily realized. The unloading component can discharge the cleaned blanks in the screen cylinder when the screen cylinder rotates in the reverse direction, avoiding the accumulation and blockage of blanks. The guiding component can easily realize the addition of blanks and the guidance of blanks after cleaning, improving the practicality and convenience of the equipment.

[0022] By incorporating structures such as levers and mesh covers, the cleaning effect and practicality of the equipment have been further improved. The levers, in particular, can assist in stirring the material inside the mesh cylinder as it rotates, thus enhancing the cleaning effect. The mesh covers, on the other hand, can filter the clean water drawn into the centrifugal pump, preventing impurities from being sucked in and causing damage to the centrifugal pump or clogging of the nozzles.

[0023] In summary, this utility model proposes a batch cleaning equipment for raw materials used in water rhinestone production, which has the advantages of high cleaning efficiency, good cleaning effect, and strong practicality. It can be widely used in the field of water rhinestone production and provides strong technical support for water rhinestone production. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a three-dimensional structural diagram of a batch cleaning device for raw materials used in water drill production, as proposed in this utility model.

[0026] Figure 2 for Figure 1 A structural diagram from another perspective;

[0027] Figure 3 for Figure 1A schematic diagram of the cross-sectional structure;

[0028] Figure 4 This is a partial three-dimensional structural schematic diagram of the present invention;

[0029] Figure 5 This is a schematic diagram of the centrifugal pump, screen, hollow shaft, nozzle, and lever components proposed in this utility model.

[0030] Figure 6 for Figure 5 A bottom view.

[0031] In the diagram: 1. Cylinder; 11. Discharge pipe; 2. Mesh cylinder; 21. Unloading plate; 3. Hollow shaft; 301. Lever; 31. Nozzle; 32. Centrifugal pump; 321. Mesh cover; 4. Motor; 41. Drive gear; 42. Gear disc; 5. Mounting bracket; 51. Feed guide plate; 52. Discharge guide plate. Detailed Implementation

[0032] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0033] Reference Figure 1-6 A batch cleaning device for raw materials used in water drill production includes a cylinder 1, a mesh cylinder 2, a hollow shaft 3, a centrifugal pump 32, multiple nozzles 31, and a discharge pipe 11. The hollow shaft 3 is rotatably installed on the inner wall of one side of the cylinder 1. The mesh cylinder 2 is rotatably installed inside the cylinder 1 and fixedly connected to the hollow shaft 3. The hollow shaft 3, the cylinder 1, and the mesh cylinder 2 are located on the same axis. The discharge pipe 11 is fixedly installed at the bottom of one side of the cylinder 1 and is equipped with a control valve. A motor 4 is fixedly installed on one side of the cylinder 1. The output shaft of the motor 4 extends into the cylinder 1 and is fixedly fitted with a drive gear 41. A gear plate 42 is fixedly installed on one side of the mesh cylinder 2, which is centered on the hollow shaft 3. The drive gear 41 meshes with the gear plate 42 and can drive the mesh cylinder 2 to rotate as needed.

[0034] Centrifugal pump 32 is fixedly installed on one side of cylinder 1. The inlet of centrifugal pump 32 is connected to cylinder 1, and the outlet of centrifugal pump 32 is rotatably connected to hollow shaft 3 in a sealed manner. Multiple nozzles 31 are fixedly installed on hollow shaft 3 and are connected to hollow shaft 3. Multiple discharge plates 21 are fixedly installed on the inner wall of screen cylinder 2 in an inclined manner. Multiple discharge plates 21 are arranged in a circular array based on the axis of hollow shaft 3 as the center, which can discharge the cleaned billet inside screen cylinder 2 when screen cylinder 2 rotates in the reverse direction.

[0035] A mounting bracket 5 and a discharge guide plate 52 are fixedly installed on the side of the cylinder 1 away from the centrifugal pump 32. A feed guide plate 51 is fixedly installed on the mounting bracket 5. The feed guide plate 51 is set in a left-low-right-high position and extends into the mesh cylinder 2. The discharge guide plate 52 is set in a left-high-right-low position. Both the feed guide plate 51 and the discharge guide plate 52 are arc-shaped, which facilitates the addition of billets into the mesh cylinder 2 and also facilitates the guidance of the billets discharged after cleaning.

[0036] In this embodiment, in order to perform auxiliary stirring of the billet inside the mesh cylinder 2 as it rotates, and to push the billet in different directions according to the rotation direction of the mesh cylinder 2 while performing auxiliary stirring, a plurality of levers 301 are fixedly installed on the hollow shaft 3. The levers 301 are all vertically arranged and located below the axis of the hollow shaft 3, and the cross-section of the levers 301 is elliptical.

[0037] In this embodiment, in order to achieve both spray rinsing of the billet and cleaning of the mesh holes of the mesh cylinder 2, multiple nozzles 31 are located on the horizontal plane of the hollow shaft 3 axis and below the horizontal plane of the hollow shaft 3 axis.

[0038] In this embodiment, in order to filter the clean water sucked in by the centrifugal pump 32 and prevent impurities from being sucked in and causing damage to the centrifugal pump 32 and blockage of the nozzle 31, the water inlet of the centrifugal pump 32 is located above the discharge pipe 11 and is flush with the lowest point of the mesh cylinder 2. A spherical mesh cover 321 is fixedly installed on one inner wall of the cylinder 1, and the water inlet of the centrifugal pump 32 extends into the mesh cover 321.

[0039] In this embodiment, in order to facilitate the flow of clean water and debris and thus facilitate their discharge from the cylinder 1, the bottom inner wall of the cylinder 1 is set in a state where the left side is lower than the right side, and the water inlet of the discharge pipe 11 is located at the lowest end of the bottom inner wall of the cylinder 1.

[0040] The circuits, electronic components, and module mechanisms involved all employ existing technologies, which can be fully implemented by those skilled in the art, and need no further explanation. The content protected by this application does not involve any improvement to the software, circuits, or methods.

[0041] Working principle: When in use, first inject an appropriate amount of cleaning water into the cylinder 1, the water level should be up to one-third of the height of the screen cylinder 2. Then turn on the power, and then add the blank to be cleaned into the screen cylinder 2 through the feed guide plate 51. Start the motor 4, the output shaft of the motor 4 drives the drive gear 41 to rotate, the drive gear 41 drives the gear disc 42 that meshes with it to rotate, and the gear disc 42 drives the screen cylinder 2 to rotate, thereby realizing the tumbling and stirring of the blank, improving the cleaning effect.

[0042] At the same time, the centrifugal pump 32 is started, and the centrifugal pump 32 pumps the cleaning water in the cylinder 1 into the hollow shaft 3 through its outlet end. Then the cleaning water is evenly sprayed onto the blank through multiple nozzles 31, which further improves the cleaning efficiency.

[0043] After cleaning is completed, motor 4 and centrifugal pump 32 are turned off, and then motor 4 is started in reverse so that screen cylinder 2 rotates in the opposite direction. At this time, multiple discharge plates 21 can discharge the cleaned blanks in screen cylinder 2 when screen cylinder 2 rotates in the opposite direction, avoiding the accumulation and blockage of blanks.

[0044] Finally, open the control valve on the discharge pipe 11 to discharge the clean water and debris from the cylinder 1, thus completing the entire cleaning process.

[0045] The above provides a detailed description of a batch cleaning device for raw materials used in water rhinestone production. Specific embodiments have been used to illustrate the principles and implementation methods of this invention. These embodiments are merely illustrative and are intended to help understand the method and core concepts of this invention. It should be noted that those skilled in the art can make various improvements and modifications to this invention without departing from its principles, and these improvements and modifications also fall within the scope of protection of the claims of this invention.

Claims

1. A batch cleaning device for raw materials used in water rhinestone production, characterized in that, It includes a cylinder (1), a mesh cylinder (2), a drive assembly, a hollow shaft (3), a centrifugal pump (32), multiple nozzles (31), a discharge assembly, a guide assembly, and a discharge pipe (11); The hollow shaft (3) is rotatably mounted on the inner wall of one side of the cylinder (1). The mesh cylinder (2) is rotatably mounted inside the cylinder (1) and fixedly connected to the hollow shaft (3). The hollow shaft (3), the cylinder (1), and the mesh cylinder (2) are located on the same axis. The drive assembly is set on the cylinder (1) and connected to the mesh cylinder (2). The centrifugal pump (32) is fixedly mounted on one side of the cylinder (1). The inlet of the centrifugal pump (32) is connected to the cylinder (1), and the outlet of the centrifugal pump (32) is sealed and rotatably connected to the hollow shaft (3). Multiple nozzles (31) are fixedly mounted on the hollow shaft (3) and kept in communication with the hollow shaft (3). The unloading assembly is set inside the mesh cylinder (2). The guiding assembly is set on the cylinder (1) and adapted to the mesh cylinder (2). The discharge pipe (11) is fixedly mounted on the bottom side of the cylinder (1) and is equipped with a control valve.

2. The batch cleaning equipment for raw materials used in water drill production according to claim 1, characterized in that: The drive assembly includes a motor (4), a drive gear (41), and a gear disc (42). The motor (4) is fixedly installed on one side of the cylinder (1). The output shaft of the motor (4) extends into the cylinder (1) and is fixedly fitted with the drive gear (41). A gear disc (42) is fixedly installed on one side of the mesh cylinder (2) with the hollow shaft (3) as the center. The drive gear (41) meshes with the gear disc (42).

3. The batch cleaning equipment for raw materials used in water drill production according to claim 1, characterized in that: The unloading assembly includes multiple unloading plates (21). Multiple unloading plates (21) are fixedly installed on the inner wall of the mesh cylinder (2) and arranged in an inclined manner. The multiple unloading plates (21) are arranged in a circular array with the axis of the hollow shaft (3) as the center.

4. The batch cleaning equipment for raw materials used in water drill production according to claim 1, characterized in that: The material guiding assembly includes a mounting frame (5), a feed guide plate (51), and a discharge guide plate (52). The mounting frame (5) and the discharge guide plate (52) are fixedly installed on the side of the cylinder (1) away from the centrifugal pump (32). The feed guide plate (51) is fixedly installed on the mounting frame (5). The feed guide plate (51) is set in a left-low-right-high position and extends into the mesh cylinder (2). The discharge guide plate (52) is set in a left-high-right-low position. Both the feed guide plate (51) and the discharge guide plate (52) are set in an arc surface.

5. The batch cleaning equipment for raw materials used in water drill production according to claim 1, characterized in that: Multiple levers (301) are fixedly installed on the hollow shaft (3), and the multiple levers (301) are all vertically arranged and located below the axis of the hollow shaft (3).

6. The batch cleaning equipment for raw materials used in water drill production according to claim 5, characterized in that: The cross-section of the lever (301) is elliptical.

7. A batch cleaning device for raw materials used in water drill production according to claim 1, characterized in that: Multiple nozzles (31) are located on the horizontal plane where the axis of the hollow shaft (3) is located and below the horizontal plane where the axis of the hollow shaft (3) is located.

8. The batch cleaning equipment for raw materials used in water drill production according to claim 1, characterized in that: The inlet of the centrifugal pump (32) is located above the discharge pipe (11) and is flush with the lowest point of the mesh cylinder (2).

9. A batch cleaning device for raw materials used in water drill production according to claim 1, characterized in that: A spherical mesh cover (321) is fixedly installed on one side of the inner wall of the cylinder (1), and the inlet of the centrifugal pump (32) extends into the mesh cover (321).

10. A batch cleaning device for raw materials used in water drill production according to claim 1, characterized in that: The bottom inner wall of the cylinder (1) is set in a state where the left side is lower than the right side, and the water inlet of the discharge pipe (11) is located at the lowest end of the bottom inner wall of the cylinder (1).