Metal surface rust removal device based on laser radiation
The clamping structure combining rollers and hydraulic rods solves the problem that existing devices cannot adapt to different pipe diameters, achieving adaptive clamping and efficient cleaning of pipes, and improving the applicability and efficiency of the rust removal device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-03-24
AI Technical Summary
Existing metal surface rust removal devices have a single clamping structure when dealing with pipes, which cannot adapt to pipes of different sizes, resulting in cumbersome operation and low efficiency.
It adopts a clamping structure combining multiple rollers and hydraulic rods. The hydraulic rods drive the sliding plate and rollers to achieve adaptive clamping for different pipe diameters. It is also equipped with a cleaning brush and a collection drawer to achieve all-round rust removal and impurity cleaning.
It achieves adaptive clamping of pipes of different sizes, improves rust removal efficiency and cleaning effect, solves the problem of single clamping of traditional devices, and enhances the applicability and efficiency of the device.
Smart Images

Figure CN224025956U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to laser rust removal technical field especially relates to a metal surface rust removal device based on laser radiation. BACKGROUND
[0002] In the maintenance process of industrial production and various metal products, metal surface rust removal has been a crucial work, metal is exposed to the natural environment for a long time, and is easy to react with oxygen, moisture and the like in the air to rust, which not only affects the appearance of metal products, but also seriously reduces its mechanical properties, service life and safety, with the continuous development of science and technology, the metal surface rust removal device based on laser radiation emerges as the times require, which utilizes the high energy characteristics of laser and can quickly and effectively remove the rust on the metal surface, bringing a new solution to the metal surface treatment field.
[0003] At present, the metal surface rust removal device in the prior art adopts a variety of different mechanical structures and technical principles, for example, some devices adopt chemical rust removal method, which immerses metal products in a solution containing specific chemical agents, and utilizes chemical reaction to dissolve the rust layer, which can remove rust to a certain extent, and some devices adopt mechanical polishing method, which rubs the rust layer off through rotating grinding wheel, steel wire brush and other tools.
[0004] However, the existing technology has a problem when treating pipeline metal products, that is, the clamping structure of the rust removal device is single and cannot adapt to different sizes of pipes, in actual application, the specifications of pipes are various, and the traditional clamping method can only fix pipes of specific diameters, when other size pipes are encountered, different clamping parts need to be replaced, which is tedious and inefficient, greatly limiting the applicability of the rust removal device, therefore, the metal surface rust removal device based on laser radiation is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a metal surface rust removal device based on laser radiation, which aims to improve the single clamping pipe problem in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A kind of metal surface rust removal device based on laser radiation, including bearing platform, laser rust removal machine is provided on one side of the bearing platform, fixed plate is fixedly connected on one side of the inner wall of the bearing platform, the fixed plate is symmetrically distributed on one side of the inner wall of the bearing platform, a plurality of fixed base are fixedly connected on the top of the fixed plate, the plurality of fixed base are symmetrically distributed on the top of the fixed plate, rotatingly connected with the roller one in one side fixed base, rotatingly connected with the roller two in the other side fixed base, power assembly is arranged on the side wall of the fixed base, sliding assembly is arranged on the bottom of the fixed base;
[0008] The sliding assembly includes a sliding plate, the sliding plate is fixedly connected to the bottom of the fixed base, the sliding plate is slidably connected to the top of the fixed plate on both sides, a hydraulic rod one is fixedly connected to the inner wall of the bearing platform on one side, and the output end of the hydraulic rod one is fixedly connected to the side wall of the sliding plate.
[0009] As further described of the above technical solutions:
[0010] The power assembly includes a plurality of motors, the motors are fixedly connected to the side wall of the fixed base, the output end of one side motor is fixedly connected to the side wall of the roller one, and the output end of the other side motor is fixedly connected to the side wall of the roller two.
[0011] As further described of the above technical solutions:
[0012] The side wall of the bearing platform is provided with a sliding groove one, the inner wall of the bearing platform is provided with a limiting block, the limiting block is slidably connected to the inner wall of the sliding groove one on both sides, and the cleaning assembly is arranged on the top of the limiting block.
[0013] As further described of the above technical solutions:
[0014] The cleaning assembly includes a cleaning brush, the cleaning brush is arranged on the top of the limiting block, the cleaning brush is fixedly connected with a telescopic rod two on the top, one end of the telescopic rod two is fixedly connected with a telescopic rod one, and the bottom of the telescopic rod one is fixedly connected to the top of the limiting block.
[0015] As further described of the above technical solutions:
[0016] One side of the inner wall of the bearing platform is provided with a hydraulic rod two, the hydraulic rod two is located on the opposite side of the fixed plate, the outer wall of the hydraulic rod two is fixedly connected to the inner wall of the bearing platform, and the output end of the hydraulic rod two is fixedly connected to the side wall of the limiting block.
[0017] As further described of the above technical solutions:
[0018] The inner wall of the bearing platform is provided with a sliding groove two, and the inner wall of the bearing platform is provided with a collecting drawer.
[0019] As a further description of the above technical solutions:
[0020] The collecting drawer is slidably connected to the inner part of the sliding groove two, and the side wall of the collecting drawer is fixedly connected with a circular ring.
[0021] As a further description of the above technical solutions:
[0022] The circular ring is rotatably connected with a traction hook, and the circular ring and the traction hook are used for assisting in taking out the collecting drawer.
[0023] The utility model has the advantages of the following:
[0024] 1、The utility model discloses a pipeline rust removal device, which comprises a bearing platform, a laser rust removal machine, a hydraulic rod, a sliding plate, a roller one, a roller two, a limiting block, a sliding groove one, a telescopic rod one, a telescopic rod two and a cleaning brush.
[0025] 2、The utility model discloses a pipeline rust removal device, which comprises a bearing platform, a laser rust removal machine, a hydraulic rod, a sliding plate, a roller one, a roller two, a limiting block, a sliding groove one, a telescopic rod one, a telescopic rod two and a cleaning brush. BRIEF DESCRIPTION OF DRAWINGS
[0026] Fig. 1 A perspective view of a metal surface rust removal device based on laser radiation is provided for the utility model;
[0027] Fig. 2 A sliding structure schematic view of a metal surface rust removal device based on laser radiation is provided for the utility model;
[0028] Fig. 3 A cleaning structure schematic view of a metal surface rust removal device based on laser radiation is provided for the utility model.
[0029] LEGEND:
[0030] 1, bearing platform; 2, laser rust removal machine; 3, collection drawer; 4, fixed plate; 5, fixed base; 6, roller one; 7, roller two; 8, sliding plate; 9, hydraulic rod one; 10, hydraulic rod two; 11, telescopic rod one; 12, traction hook; 13, telescopic rod two; 14, cleaning brush; 15, limit block; 16, sliding groove one; 17, motor; 18, sliding groove two; 19, circular ring. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] Reference Figs. 1-3The utility model provides a kind of embodiment based on laser radiation's metal surface rust removal device, including bearing platform 1, bearing platform 1 is made of high-strength steel material, its effect is to provide stable support structure for entire rust removal device, bearing platform 1 side is provided with laser rust removal machine 2, bearing platform 1 inner wall side is fixedly connected with fixed plate 4, fixed plate 4 is symmetrically distributed in bearing platform 1 inner wall side, fixed plate 4 is made of stainless steel material, provides installation base for fixed base 5 etc.
[0033] The side wall of the bearing platform 1 is provided with a sliding groove one 16, the inside of the side wall of the bearing platform 1 is provided with a limiting block 15, the limiting block 15 is slidably connected at the inside of the sliding groove one 16, the sliding groove one 16 and the limiting block 15 are made of steel, the sliding groove one 16 is used for providing a sliding track for the limiting block 15, and the limiting block 15 is used for guiding and limiting the movement track of the cleaning assembly, the top of the limiting block 15 is provided with a cleaning assembly, the cleaning assembly comprises a cleaning brush 14, the bristles of the cleaning brush 14 are made of nylon material, the cleaning brush 14 can effectively clean the rust impurities on the surface of the pipeline, and meanwhile, the cleaning brush 14 will not cause damage to the surface of the pipeline, the cleaning brush 14 is arranged at the top of the limiting block 15, a telescopic rod two 13 is fixedly connected to the top of the cleaning brush 14, one end of the telescopic rod two 13 is fixedly connected with a telescopic rod one 11, the bottom of the telescopic rod one 11 is fixedly connected to the top of the limiting block 15, the telescopic rod one 11 and the telescopic rod two 13 are made of aluminum alloy, and they can be stretched and adjusted to a certain extent according to the diameter of the pipeline, so that the cleaning brush 14 can always adhere to the surface of the pipeline to perform the cleaning work.
[0034] The inside wall of the bearing platform 1 is provided with a hydraulic rod two 10, the hydraulic rod two 10 is made of alloy steel, like the hydraulic rod one 9, and the function of the hydraulic rod two 10 is to drive the limiting block 15 to make forward and backward linear motion in the sliding groove one 16 when the laser rust removal machine 2 works, so as to drive the cleaning assembly to clean the surface of the pipeline in time after rust removal, and clean the rust and other impurities remaining on the surface of the pipeline, the hydraulic rod two 10 is located opposite to the fixed plate 4, the outer wall of the hydraulic rod two 10 is fixedly connected to the inside of the bearing platform 1, and the output end of the hydraulic rod two 10 is fixedly connected to the side wall of the limiting block 15, the inside of the bearing platform 1 is provided with a sliding groove two 18 and a collection drawer 3, the sliding groove two 18 and the collection drawer 3 are made of metal material, the sliding groove two 18 provides an installation and sliding track for the collection drawer 3, the collection drawer 3 is used for collecting the rust and other impurities cleaned by the cleaning assembly, so that the subsequent unified treatment is facilitated, the collection drawer 3 is slidably connected at the inside of the sliding groove two 18, a circular ring 19 is fixedly connected to the side wall of the collection drawer 3, a traction hook 12 is rotatably connected to the inside of the circular ring 19, and the circular ring 19 and the traction hook 12 are used for assisting in taking out the collection drawer 3, the circular ring 19 and the traction hook 12 are made of stainless steel, and the traction hook 12 is convenient for the staff to pull out the collection drawer 3 from the bearing platform 1, so that the collected impurities can be processed in the next step.
[0035] Working principle: when the laser radiation based metal surface rust removal device is used, first of all, the staff places the pipeline to be processed in the bearing platform 1, one end of the hydraulic rod one 9 drives the sliding plate 8 to make linear motion, the movement of the sliding plate 8 drives the roller two 7 to make linear motion in the same direction, the roller two 7 cooperates with the roller one 6 to clamp the pipeline according to the size of the pipeline, and then the laser rust removal machine 2 starts to remove rust from the entered pipeline, at this time, the output end of the motor 17 drives the roller one 6 and the roller two 7 to rotate clockwise, so as to rotate the clamped pipeline, so as to facilitate the pipeline to be removed from all directions.
[0036] In the process of laser rust removal machine 2 rust, hydraulic rod two 10 one end push limit block 15 in the chute one 16 do front and back linear motion, limit block 15 movement driven telescopic rod one 11, telescopic rod two 13 and cleaning brush 14 do linear motion in the same direction, timely cleaning of the pipeline surface rust removal, to achieve the effect of cleaning the pipeline residual impurities, when the rust removal work is completed, the staff can take down the collection drawer 3 through the traction hook 12, the next step of the collected impurities are handled.
[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application have, and is not intended to limit the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A metal surface rust removal device based on laser radiation, comprising a support platform (1), characterized in that: A laser rust removal machine (2) is provided on one side of the bearing platform (1). A fixing plate (4) is fixedly connected to one side of the inner wall of the bearing platform (1). The fixing plates (4) are symmetrically distributed on one side of the inner wall of the bearing platform (1). Multiple fixing bases (5) are fixedly connected to the top of the fixing plate (4). The multiple fixing bases (5) are symmetrically distributed on the top of the fixing plate (4). A roller (6) is rotatably connected inside one side of the fixing base (5), and a roller (7) is rotatably connected inside the other side of the fixing base (5). A power component is provided on the side wall of the fixing base (5), and a sliding component is provided at the bottom of the fixing base (5). The sliding assembly includes a sliding plate (8), the top of which is fixedly connected to the bottom of the fixed base (5), and both sides of the sliding plate (8) are slidably connected to the top of the fixed plate (4). A hydraulic rod (9) is fixedly connected to one side of the inner wall of the bearing platform (1), and the output end of the hydraulic rod (9) is fixedly connected to the side wall of the sliding plate (8).
2. The metal surface rust removal device based on laser radiation according to claim 1, characterized in that: The power assembly includes multiple motors (17), the sidewalls of which are fixedly connected to the sidewall of the fixed base (5). The output end of one motor (17) is fixedly connected to the sidewall of roller one (6), and the output end of the other motor (17) is fixedly connected to the sidewall of roller two (7).
3. The metal surface rust removal device based on laser radiation according to claim 1, characterized in that: The side wall of the bearing platform (1) is provided with a sliding groove (16), and a limit block (15) is provided inside the side wall of the bearing platform (1). The two sides of the limit block (15) are slidably connected inside the sliding groove (16), and a cleaning component is provided on the top of the limit block (15).
4. The metal surface rust removal device based on laser radiation according to claim 3, characterized in that: The cleaning assembly includes a cleaning brush (14), which is disposed on the top of the limiting block (15). A telescopic rod two (13) is fixedly connected to the top of the cleaning brush (14), and a telescopic rod one (11) is fixedly connected to one end of the telescopic rod two (13). The bottom of the telescopic rod one (11) is fixedly connected to the top of the limiting block (15).
5. The metal surface rust removal device based on laser radiation according to claim 1, characterized in that: A hydraulic rod 2 (10) is provided on one side of the inner wall of the bearing platform (1). The hydraulic rod 2 (10) is located opposite the fixed plate (4). The outer wall of the hydraulic rod 2 (10) is fixedly connected to the inside of the bearing platform (1). The output end of the hydraulic rod 2 (10) is fixedly connected to the side wall of the limiting block (15).
6. The metal surface rust removal device based on laser radiation according to claim 1, characterized in that: The carrying platform (1) has a sliding groove (18) inside, and a collection drawer (3) is provided inside the carrying platform (1).
7. A metal surface rust removal device based on laser radiation according to claim 6, characterized in that: The two sides of the collection drawer (3) are slidably connected inside the slide groove (18), and the side wall of the collection drawer (3) is fixedly connected with a ring (19).
8. A metal surface rust removal device based on laser radiation according to claim 7, characterized in that: The ring (19) is rotatably connected to a traction hook (12), and the ring (19) and the traction hook (12) are used to assist in removing the collection drawer (3).