Metal casting hot press molding device capable of being rapidly replaced

Abstract

The utility model relates to the field of metal casting hot-press forming devices, and discloses a quickly replaceable metal casting hot-press forming device which comprises a base, a lower die is arranged on the top side of the base, four stand columns are fixedly connected to the top side of the base, and a top plate is fixedly connected to the top sides of the four stand columns. A hydraulic machine is installed in the top plate, a sliding plate is fixedly connected to the driving end of the hydraulic machine, an upper mold is connected to the bottom side of the sliding plate, fixing assemblies are arranged on the top side of the base and the bottom side of the sliding plate, cavities are formed in the lower mold and the upper mold, and cooling pipes are fixedly connected to the interiors of the cavities; cooling assemblies are arranged on the front side and the rear side of the base correspondingly. According to the utility model, a worker can conveniently and quickly replace different dies to carry out different hot pressing work, so that the working efficiency is improved, the working intensity is reduced, the device can recycle heat, the resource utilization rate is improved, and the resource consumption is reduced.

Description

Technical Field

[0001] This utility model relates to the field of hot pressing forming equipment for metal castings, and in particular to a quick-change hot pressing forming equipment for metal castings. Background Technology

[0002] A hot pressing apparatus for metal castings is a device used for forming metal materials. Its main function is to fill a mold cavity with a metal billet heated to a plastic state under pressure, thereby obtaining a metal casting of the desired shape and size. This apparatus typically includes a heating system to heat the metal billet to a suitable hot pressing temperature; a hot pressing structure, such as a hydraulic cylinder and mold, through which the hydraulic cylinder provides pressure, causing the upper and lower molds to apply pressure to the metal billet to achieve forming; a circulating water cooling system to cool the mold, prevent overheating, and ensure forming quality and mold life; and a control system to precisely control parameters such as temperature, pressure, and cooling time to ensure the stability and consistency of the hot pressing process.

[0003] However, current hot pressing forming equipment for metal castings has the following drawbacks: Inconvenient mold replacement: Mold replacement in current hot pressing forming equipment is cumbersome and time-consuming, increasing the labor intensity of workers, affecting work efficiency, and making it difficult to quickly switch between different molds to meet diverse production needs. Inadequate cooling system: Cooling water has limited cooling effect, heat is directly lost without effective recovery and utilization, resulting in resource waste, increased production costs, and hindering sustainable development.

[0004] In response to this technical problem, this application proposes a quick-change hot pressing forming device for metal castings. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a quick-change hot pressing device for metal castings. This device aims to facilitate workers in quickly changing different molds for different hot pressing tasks, thereby improving work efficiency, reducing work intensity, and improving the cooling effect of cooling water while recovering heat from the cooling water. This allows the device to recover and utilize heat, improve resource utilization, and reduce resource consumption.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A quick-change metal casting hot pressing forming device includes a base, a lower mold on the top side of the base, four columns fixedly connected to the top side of the base, a top plate fixedly connected to the top side of the four columns, a hydraulic press installed inside the top plate, a sliding plate fixedly connected to the drive end of the hydraulic press, the sliding plate slidably connected to the outer wall of the columns, an upper mold connected to the bottom side of the sliding plate, fixing components on the top side of the base and the bottom side of the sliding plate to fix the lower mold and the upper mold to the base and the sliding plate respectively, heating wires fixedly connected inside the lower mold and the upper mold, cavities opened inside the lower mold and the upper mold, cooling pipes fixedly connected inside the cavities, and cooling components on the front and rear sides of the base to cool the lower mold and the upper mold.

[0008] Furthermore, the fixing assembly includes four fixing blocks fixedly connected to the top side of the base and the bottom side of the slide plate. A fixing tube is fixedly connected to one side of each fixing block, and a plug rod is slidably connected inside the fixing tube.

[0009] Furthermore, two fixing plates are fixedly connected to both the left and right sides of the lower mold and the upper mold, and the insert rod is inserted into the inside of the fixing plate, with a threaded rod connected to the inside of the insert rod.

[0010] Furthermore, one end of the fixed tube is rotatably connected to a handle via a damping shaft, the end of the threaded rod is rotatably connected inside the fixed tube, and the end of the threaded rod is fixedly connected inside the handle.

[0011] Furthermore, the cooling assembly includes water tanks disposed on the front and rear sides of the base, with spiral tubes fixedly connected to the inner walls of the water tanks, and a water pump installed on the bottom side of the water tanks.

[0012] Furthermore, the bottom end of the spiral tube is fixedly connected to the input end of the water pump, the output end of the water pump is fixedly connected to a water delivery pipe, and the top end of the spiral tube is fixedly connected to a return water pipe.

[0013] Furthermore, the ends of the water supply pipe and the return pipe are fixedly connected to metal pipes, the end of the cooling pipe is connected to the metal pipe via a flange, and the bottom of the water tank is fixedly connected to a drain pipe.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, the threaded rod drives the insertion rod to insert into or detach from the fixing plate, so that the fixing plate is fixed to the base and the slide plate or removed from the base and the slide plate, thereby allowing the lower mold and the upper mold to be installed or removed. This makes it easy for the mold to be removed from the device, allowing the staff to quickly change different molds to perform different hot pressing operations, improving work efficiency and reducing work intensity.

[0016] 2. In this utility model, water is added to a bucket and allowed to flow into a spiral tube to cool the water. This improves the cooling effect of the water and recovers the heat from it. The water heated to a certain temperature is then discharged through a drain pipe to where it is needed, thus achieving the effect of heat recovery. This allows the device to recover and utilize heat, improve resource utilization, and reduce resource consumption. Attached Figure Description

[0017] Figure 1 This is a perspective view of a quick-change hot pressing forming device for metal castings proposed in this utility model.

[0018] Figure 2 This is a rear view of a quick-change metal casting hot pressing forming device proposed in this utility model.

[0019] Figure 3 This is a schematic diagram of the lower mold structure of a quick-change hot pressing forming device for metal castings proposed in this utility model.

[0020] Figure 4 This is a schematic diagram of the upper mold structure of a quick-change hot pressing forming device for metal castings proposed in this utility model.

[0021] Figure 5 This is a schematic diagram of the internal structure of the fixing tube of a quick-replaceable hot pressing forming device for metal castings proposed in this utility model.

[0022] Figure 6 This is a schematic diagram of the internal structure of the lower mold of a quick-change metal casting hot pressing forming device proposed in this utility model.

[0023] Figure 7 This is a schematic diagram of the internal structure of the upper mold of a quick-change hot pressing forming device for metal castings proposed in this utility model.

[0024] Figure 8 This is a schematic diagram of the internal structure of a water tank for a quick-change metal casting hot pressing forming device proposed in this utility model.

[0025] Figure 9 for Figure 8 Enlarged view of point A in the middle.

[0026] Legend:

[0027] 1. Hydraulic press; 2. Top plate; 3. Slide plate; 4. Column; 5. Lower mold; 6. Spiral tube; 7. Drain pipe; 8. Water pump; 9. Base; 10. Water bucket; 11. Fixing block; 12. Rotary handle; 13. Fixing pipe; 14. Fixing plate; 15. Upper mold; 16. Insert rod; 17. Threaded rod; 18. Heating wire; 19. Cooling pipe; 20. Water supply pipe; 21. Water return pipe; 22. Metal pipe. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figure 1 , Figure 2 and Figure 4 This utility model provides an embodiment of a quick-change metal casting hot pressing forming device, including a base 9, a lower mold 5 disposed on the top side of the base 9, four columns 4 fixedly connected to the top side of the base 9, a top plate 2 fixedly connected to the top side of the four columns 4, a hydraulic press 1 installed inside the top plate 2, a sliding plate 3 fixedly connected to the drive end of the hydraulic press 1, the sliding plate 3 slidably connected to the outer wall of the columns 4, and an upper mold 15 connected to the bottom side of the sliding plate 3. The hydraulic press 1 drives the sliding plate 3 to slide up and down, causing the upper mold 15 to move closer to the lower mold 5, thereby hot pressing the metal material. (Refer to...) Figure 6 and Figure 7 Heating wires 18 are fixedly connected inside both the lower mold 5 and the upper mold 15. The metal material is heated by the heating wires 18 to perform hot pressing. Both the lower mold 5 and the upper mold 15 have cavities inside, and cooling pipes 19 are fixedly connected inside the cavities. (Refer to...) Figures 3-5Four fixing blocks 11 are fixedly connected to the top side of the base 9 and the bottom side of the slide plate 3. A fixing tube 13 is fixedly connected to one side of the fixing block 11. A plug rod 16 is slidably connected inside the fixing tube 13. Two fixing plates 14 are fixedly connected to the left and right sides of the lower mold 5 and the upper mold 15. The plug rod 16 is inserted into the inside of the fixing plate 14. By inserting the plug rod 16 into the fixing plate 14, the fixing plate 14 is fixed to the base 9 or the slide plate 3. A threaded rod 17 is threadedly connected inside the plug rod 16. One end of the fixing tube 13 is rotatably connected to the handle 12 through the damping shaft. The end of the threaded rod 17 is rotatably connected to the inside of the fixing tube 13, and the end of the threaded rod 17 is fixedly connected to the inside of the handle 12. The threaded rod 17 is rotated by the handle 12, so that the threaded rod 17 drives the plug rod 16 to insert into or disengage from the fixing plate 14.

[0030] Reference Figure 1 , Figure 8 and Figure 9 Water tanks 10 are installed on both the front and rear sides of the base 9 to store water for cooling. A spiral tube 6 is fixedly connected to the inner wall of the water tank 10 to extend the residence time of the cooling water and increase the cooling time. A water pump 8 is installed on the bottom of the water tank 10. The bottom end of the spiral tube 6 is fixedly connected to the input end of the water pump 8, and the output end of the water pump 8 is fixedly connected to a water delivery pipe 20. A return water pipe 21 is fixedly connected to the top end of the spiral tube 6. The water pump 8 delivers the cooling water from the spiral tube 6 to the water delivery pipe 20, allowing the cooling water to enter the cooling pipe 19 through the water delivery pipe 20 to cool the lower mold 5 and the upper mold 15. The metal material is cooled to set its shape, and the cooling water in the cooling pipe 19 is returned to the spiral pipe 6 for cooling through the return water pipe 21. The ends of the water supply pipe 20 and the return water pipe 21 are fixedly connected to metal pipes 22. The end of the cooling pipe 19 is connected to the metal pipe 22 through a flange. The metal pipe 22 and the flange allow the cooling pipe 19 to be disassembled and installed along with the upper mold 5 or the lower mold 15. The bottom side of the water tank 10 is fixedly connected to a drain pipe 7. The water heated to a certain temperature by the cooling water in the water tank 10 is discharged to the place where the water is needed, thereby achieving the effect of heat recovery.

[0031] Working principle: First, place the lower mold 5 and upper mold 15 onto the base 9 and slide plate 3 respectively. Then, rotate the handle 12 to rotate the threaded rod 17, causing the threaded rod 17 to drive the insert rod 16 to insert into the fixing plate 14, fixing the fixing plate 14 onto the base 9 or slide plate 3. This fixes the lower mold 5 and upper mold 15 onto the base 9 and upper mold 15 respectively. Then, place the liquid or plastic metal billet into the lower mold 5. Next, start the hydraulic press 1 to drive the slide plate 3 to slide downwards, causing the slide plate 3 to bring the upper mold 15 closer to the lower mold 5 and finally press them together. Simultaneously, start the heating wire 18 to heat the metal material, thereby performing hot pressing on the metal material, allowing it to be hot-pressed into shape. After hot pressing, turn off the heating wire 18. The water pump 8 is started to deliver cooling water from the spiral tube 6 to the water supply pipe 20, so that the cooling water enters the cooling pipe 19 through the water supply pipe 20 to cool the metal material in the lower mold 5 and the upper mold 15, so that the metal material is shaped. The cooling water in the cooling pipe 19 is returned to the spiral tube 6 through the return water pipe 21 for cooling. After cooling is completed, the hydraulic press 1 is started to drive the slide plate 3 upward to separate the upper mold 15 and the lower mold 5. Then the hot-pressed metal material is taken out to complete one work cycle. When the water in the water tank 10 is heated to a certain temperature by the cooling water, the water heated to a certain temperature in the water tank 10 is discharged to the place where the water is used through the drain pipe 7, thereby achieving the effect of heat recovery.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quick-change hot pressing forming device for metal castings, characterized in that: The system includes a base (9), a lower mold (5) on the top side of the base (9), four columns (4) fixedly connected to the top side of the base (9), a top plate (2) fixedly connected to the top side of the four columns (4), a hydraulic press (1) installed inside the top plate (2), a sliding plate (3) fixedly connected to the drive end of the hydraulic press (1), the sliding plate (3) slidably connected to the outer wall of the columns (4), an upper mold (15) connected to the bottom side of the sliding plate (3), and the top side of the base (9) and the sliding plate (3) are connected to the upper mold (15). The bottom side is provided with fixing components to fix the lower mold (5) and the upper mold (15) to the base (9) and the slide plate (3) respectively. The lower mold (5) and the upper mold (15) are both fixedly connected with heating wires (18). The lower mold (5) and the upper mold (15) are both provided with cavities. Cooling pipes (19) are fixedly connected inside the cavities. Cooling components are provided on the front and rear sides of the base (9) to cool the lower mold (5) and the upper mold (15).

2. The quick-change hot pressing forming device for metal castings according to claim 1, characterized in that: The fixing assembly includes four fixing blocks (11) fixedly connected to the top side of the base (9) and the bottom side of the slide plate (3). A fixing tube (13) is fixedly connected to one side of the fixing block (11), and a plug rod (16) is slidably connected inside the fixing tube (13).

3. The quick-change hot pressing forming device for metal castings according to claim 2, characterized in that: The lower mold (5) and the upper mold (15) are each fixedly connected to two fixing plates (14) on their left and right sides. The insert rod (16) is inserted into the inside of the fixing plate (14), and the insert rod (16) is threadedly connected to a threaded rod (17).

4. The quick-change hot pressing forming device for metal castings according to claim 3, characterized in that: One end of the fixed tube (13) is rotatably connected to a handle (12) via a damping shaft. The end of the threaded rod (17) is rotatably connected inside the fixed tube (13), and the end of the threaded rod (17) is fixedly connected inside the handle (12).

5. The quick-change hot pressing forming device for metal castings according to claim 1, characterized in that: The cooling assembly includes water tanks (10) arranged on the front and rear sides of the base (9), with a spiral tube (6) fixedly connected to the inner wall of the water tank (10), and a water pump (8) installed on the bottom side of the water tank (10).

6. The quick-change hot pressing forming device for metal castings according to claim 5, characterized in that: The bottom end of the spiral tube (6) is fixedly connected to the input end of the water pump (8), the output end of the water pump (8) is fixedly connected to the water delivery pipe (20), and the top end of the spiral tube (6) is fixedly connected to the return water pipe (21).

7. The quick-change hot pressing forming device for metal castings according to claim 6, characterized in that: The ends of the water supply pipe (20) and the return pipe (21) are fixedly connected to metal pipes (22), the end of the cooling pipe (19) is connected to the metal pipe (22) through a flange, and the bottom side of the water tank (10) is fixedly connected to a drain pipe (7).

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