Tool for machining support
By incorporating adjustment and clamping components into the tooling, the problem of low tooling flexibility caused by different support rod positions is solved, enabling flexible adjustment and fixation of the support rod positions, thus improving the applicability and ease of operation of the tooling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-24
AI Technical Summary
Because the support rods on the high-speed rail support are located at different positions on the main rod, the horizontal and vertical plates on the tooling are fixed by welding, resulting in low tooling flexibility and making it impossible to weld the support rods at different positions on the main rod.
A tooling comprising a horizontal plate and a vertical plate is designed. An adjustment assembly is set between the horizontal and vertical plates. Through the cooperation of the adjustment groove, the fixing block, the positioning block and the reset mechanism, the vertical plate can be flexibly adjusted on the horizontal plate. The support rod can be fixed and disassembled by the clamping assembly.
The tooling has been made more flexible to use, and can adapt to the welding needs of support rods in different positions, thus enhancing the applicability and ease of operation of the tooling.
Smart Images
Figure CN224026840U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tooling technology, and in particular to a tooling for processing brackets. Background Technology
[0002] Tooling, also known as process equipment, refers to the general term for various tools used in the manufacturing process. Tooling consists of horizontal and vertical plates. When using tooling, workers place the high-speed rail support into the horizontal and vertical plates respectively, and keep the high-speed rail support in close contact with the horizontal and vertical plates before welding the high-speed rail support together.
[0003] The inventors discovered in their daily work that when using the tooling, because the support rods on some high-speed rail supports are in different positions on the main rod, and the horizontal and vertical plates on the tooling are generally fixed by welding, it may be impossible to weld high-speed rail supports with support rods in different positions on the main rod, which may result in low tooling flexibility. Utility Model Content
[0004] The purpose of this utility model is to solve the problem that in actual use, the support rods on some high-speed rail supports are in different positions on the main rod, and the horizontal and vertical plates on the tooling are generally fixed by welding, which may make it impossible to weld high-speed rail supports with support rods in different positions on the main rod, thus resulting in low tooling flexibility. Therefore, a tooling for processing supports is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a tooling for processing brackets, comprising a horizontal plate and a vertical plate, an adjustment assembly provided between the horizontal plate and the vertical plate, a clamping assembly provided on one side of the vertical plate, the adjustment assembly comprising a plurality of evenly distributed adjustment grooves formed at the lower end of the horizontal plate, a fixing block fixedly connected to the upper end of the vertical plate, the fixing block being adapted to the adjustment grooves, a positioning block being slidably inserted into the arc surface of the fixing block, the positioning block being inserted into the horizontal plate, and a cut surface being formed at the left end of the positioning block.
[0006] The effect achieved by the above components is as follows: by setting the adjustment component, when it is necessary to adjust the position of the vertical plate on the horizontal plate, the vertical plate is dragged so that the fixing block is inserted into the adjustment groove, and the positioning block is inserted into the horizontal plate by means of the cutting surface and the reset mechanism, thereby fixing it and adjusting the position of the vertical plate on the horizontal plate. This allows the main rod to be placed on the horizontal plate and the support rod to be placed on the vertical plate for welding, thereby maximizing the flexibility of tooling use.
[0007] Preferably, a return spring is fixedly connected to the right end of the positioning block, and the other end of the return spring is fixed to the fixing block.
[0008] The effect achieved by the above components is as follows: when the fixed block is inserted into the adjustment groove, the positioning block is retracted to the fixed block by means of the cutting surface, so that the return spring is compressed. After the fixed block is fully inserted into the adjustment groove, the return spring is reset, so that the positioning block is inserted into the horizontal plate.
[0009] Preferably, an auxiliary rod is fixedly connected to the inner wall of the fixing block, the positioning block slides on the auxiliary rod, and the reset spring is sleeved on the auxiliary rod.
[0010] The effect achieved by the above components is that, by setting an auxiliary rod, the auxiliary positioning block slides within the fixed block.
[0011] Preferably, a screw is threaded into the lower end of the vertical plate, a pointed cone block is fixedly connected to the upper end of the screw, and a pressing rod is fixedly connected to the right end of the positioning block.
[0012] The effect achieved by the above components is as follows: turning the screw causes the pointed cone block to move upward, which in turn pushes the extrusion rod, thereby further fixing the positioning block into the horizontal plate.
[0013] Preferably, the extrusion rod passes through the fixing block, and an elastic rope is fixedly connected between the extrusion rod and the screw.
[0014] The effect achieved by the above components is: by turning the screw in the opposite direction, the pointed cone block moves downward, thereby separating the positioning block from the horizontal plate with the help of the elastic rope, thus enabling disassembly.
[0015] Preferably, the clamping assembly includes an L-shaped mounting rod fixedly connected to one side of the vertical plate, a slide rod slidably inserted at the upper end of the L-shaped mounting rod, a screw threadedly inserted at the upper end of the L-shaped mounting rod, and a pressure plate rotatably connected to the lower end of the screw.
[0016] The effect achieved by the above components is that the screw on the L-shaped mounting rod rotates, causing the pressure plate to press against the support rod on the vertical plate with the help of the sliding rod, thereby clamping and fixing it.
[0017] Preferably, the slide bar and the pressure plate are fixed, and a turntable is fixedly connected to the upper end of the screw.
[0018] The effect achieved by the above components is that the worker rotates the turntable, causing the screw (for loose threaded rods, this application can also use glue to glue the threaded rod; when it needs to be removed, the glue is melted at high temperature and then the screw is tightened) to rotate.
[0019] Preferably, a pressure pad, which is a rubber pad, is fixedly connected to the lower end of the pressure plate.
[0020] The effect achieved by the above components is to prevent the pressure plate from directly contacting the support rod by setting pressure pads.
[0021] In summary, the beneficial effects of this utility model are as follows:
[0022] In this invention, by setting an adjustment component, when the position of the vertical plate on the horizontal plate needs to be adjusted, the vertical plate is dragged, causing the fixing block to be inserted into the adjustment groove. The positioning block, with the help of the cutting surface and the reset mechanism, is then inserted into the horizontal plate for fixation. This adjusts the position of the vertical plate on the horizontal plate, allowing the main rod to be placed on the horizontal plate and the support rod to be placed on the vertical plate for welding. This maximizes the flexibility of the tooling and solves the problem that, since the support rods on some high-speed rail supports are in different positions on the main rod, and the horizontal and vertical plates on the tooling are generally fixed by welding, it may be impossible to weld high-speed rail supports with support rods in different positions on the main rod, which may result in low tooling flexibility. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a three-dimensional structural diagram of the adjustment component of this utility model;
[0025] Figure 3 This is a three-dimensional structural schematic diagram of the cross-section of the adjustment component of this utility model;
[0026] Figure 4 This is a three-dimensional structural diagram of the clamping component of this utility model.
[0027] Legend: 1. Horizontal plate; 2. Adjustment component; 3. Clamping component; 4. Vertical plate; 21. Adjustment groove; 22. Fixing block; 23. Positioning block; 24. Return spring; 25. Cut surface; 26. Auxiliary rod; 27. Conical block; 28. Screw; 29. Pressing rod; 210. Elastic rope; 31. L-shaped mounting rod; 32. Pressure plate; 33. Screw; 34. Slide rod; 35. Turntable. Detailed Implementation
[0028] Reference Figure 1 and Figure 2 As shown, this utility model provides a technical solution: a tooling for processing brackets includes a horizontal plate 1 and a vertical plate 4, an adjustment component 2 is provided between the horizontal plate 1 and the vertical plate 4, and a clamping component 3 is provided on one side of the vertical plate 4.
[0029] The specific settings and functions of adjustment component 2 and clamping component 3 will be explained below.
[0030] Reference Figure 2 and Figure 3As shown in this embodiment: the adjustment component 2 includes multiple evenly distributed adjustment slots 21 formed at the lower end of the horizontal plate 1. A fixing block 22 is fixedly connected to the upper end of the vertical plate 4. The fixing block 22 is adapted to the adjustment slots 21. A positioning block 23 is slidably inserted into the arc surface of the fixing block 22. The positioning block 23 is inserted into the horizontal plate 1. A cut surface 25 is formed at the left end of the positioning block 23. By setting the adjustment component 2, when it is necessary to adjust the position of the vertical plate 4 on the horizontal plate 1, the vertical plate 4 is dragged so that the fixing block 22 is inserted into the adjustment slot 21. The positioning block 23, with the aid of the cut surface 25 and the reset mechanism, is inserted into the horizontal plate 1 for fixation. This allows the vertical plate 4 to be positioned on the horizontal plate 1, enabling the main rod to be placed on the horizontal plate 1 and the support rod on the vertical plate 4 for welding. This maximizes the flexibility of the tooling. A reset spring 24 is fixedly connected to the right end of the positioning block 23, and the other end of the reset spring 24 is fixed to the fixing block 22. When the fixing block 22 is inserted into the adjusting groove 21, the positioning block 23 is inserted into the horizontal plate 1 for fixation. This allows the vertical plate 4 to be positioned on the horizontal plate 1 for welding. 5. This causes the positioning block 23 to retract into the fixed block 22, compressing the return spring 24. After the fixed block 22 is fully inserted into the adjusting groove 21, the return spring 24 returns to its original position, allowing the positioning block 23 to be inserted into the horizontal plate 1. An auxiliary rod 26 is fixedly connected to the inner wall of the fixed block 22, and the positioning block 23 slides on the auxiliary rod 26. The return spring 24 is sleeved on the auxiliary rod 26. By setting the auxiliary rod 26, the positioning block 23 is assisted in sliding within the fixed block 22. A screw 28 is threaded into the lower end of the vertical plate 4. A pointed cone block 27 is fixedly connected to the upper end of the positioning block 23, and a pressing rod 29 is fixedly connected to the right end of the positioning block 23. Tightening the screw 28 causes the pointed cone block 27 to move upward, which pushes the pressing rod 29, thereby further fixing the positioning block 23 into the horizontal plate 1. The pressing rod 29 passes through the fixing block 22. An elastic rope 210 is fixedly connected between the pressing rod 29 and the screw 28. Tightening the screw 28 in the opposite direction causes the pointed cone block 27 to move downward, thereby separating the positioning block 23 from the horizontal plate 1 with the help of the elastic rope 210, thus enabling disassembly.
[0031] Reference Figure 4 As shown in this embodiment: the clamping assembly 3 includes an L-shaped mounting rod 31 fixedly connected to one side of the vertical plate 4. A slide rod 34 is slidably inserted into the upper end of the L-shaped mounting rod 31, and a screw 33 is threaded into the upper end of the L-shaped mounting rod 31. A pressure plate 32 is rotatably connected to the lower end of the screw 33. When the screw 33 on the L-shaped mounting rod 31 rotates, the pressure plate 32 presses against the support rod on the vertical plate 4 with the help of the slide rod 34, thereby clamping and fixing. The slide rod 34 and the pressure plate 32 are fixed. A turntable 35 is fixedly connected to the upper end of the screw 33. When the worker rotates the turntable 35, the screw 33 rotates (for loose screw rods, this application can also use glue to glue the threads. When it needs to be removed, the glue is melted at high temperature and then screwed open with force). A pressure pad is fixedly connected to the lower end of the pressure plate 32. The pressure pad is a rubber pad. By setting the pressure pad, the pressure plate 32 is prevented from directly contacting the support rod.
[0032] Working principle:
[0033] When using the tooling, the worker places the high-speed rail support onto the horizontal plate 1 and the vertical plate 4 respectively, ensuring a tight fit between the support and the plates. Welding is then performed between the supports. When adjusting the position of the vertical plate 4 on the horizontal plate 1, the worker drags the vertical plate 4, causing the fixing block 22 to insert into the adjusting groove 21. Using the cutting surface 25, the positioning block 23 retracts into the fixing block 22, compressing the return spring 24. After the fixing block 22 is fully inserted into the adjusting groove 21, the return spring 24 returns to its original position, allowing the positioning block 23 to be inserted into the horizontal plate 1 for fixation. This adjusts the position of the vertical plate 4 on the horizontal plate 1, enabling the main rod to be placed on the horizontal plate 1 and the support rod on the vertical plate 4 for welding. This maximizes the flexibility of the tooling. The active function is achieved by setting an auxiliary rod 26 to assist the positioning block 23 in sliding within the fixed block 22. Tightening the screw 28 causes the pointed cone block 27 to move upward, which pushes the pressing rod 29 to further fix the positioning block 23 into the horizontal plate 1. Tightening the screw 28 in the opposite direction causes the pointed cone block 27 to move downward, thereby separating the positioning block 23 from the horizontal plate 1 with the help of the elastic rope 210, thus enabling disassembly. The worker rotates the turntable 35 to make the screw 33 (for loose threaded rods, this application can also use glue to glue the threads; when disassembly is needed, the glue can be melted at high temperature and then screwed open with force) rotate, so that the pressure plate 32 presses against the support rod on the vertical plate 4 with the help of the sliding rod 34, thereby clamping and fixing it. By setting a pressure pad, the pressure plate 32 is prevented from directly contacting the support rod.
[0034] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.
Claims
1. A tooling for processing brackets, comprising a horizontal plate (1) and a vertical plate (4), characterized in that: An adjustment assembly (2) is provided between the horizontal plate (1) and the vertical plate (4). A clamping assembly (3) is provided on one side of the vertical plate (4). The adjustment assembly (2) includes a plurality of evenly distributed adjustment slots (21) opened at the lower end of the horizontal plate (1). A fixing block (22) is fixedly connected to the upper end of the vertical plate (4). The fixing block (22) is adapted to the adjustment slots (21). A positioning block (23) is slidably inserted into the arc surface of the fixing block (22). The positioning block (23) is inserted into the horizontal plate (1). A cut surface (25) is opened at the left end of the positioning block (23).
2. The tooling for processing brackets according to claim 1, characterized in that: A reset spring (24) is fixedly connected to the right end of the positioning block (23), and the other end of the reset spring (24) is fixed to the fixing block (22).
3. The tooling for processing brackets according to claim 2, characterized in that: An auxiliary rod (26) is fixedly connected to the inner wall of the fixing block (22), the positioning block (23) slides on the auxiliary rod (26), and the reset spring (24) is sleeved on the auxiliary rod (26).
4. The tooling for processing brackets according to claim 3, characterized in that: The lower end of the vertical plate (4) is threaded with a screw (28), the upper end of the screw (28) is fixedly connected with a pointed cone block (27), and the right end of the positioning block (23) is fixedly connected with a pressing rod (29).
5. The tooling for processing brackets according to claim 4, characterized in that: The extrusion rod (29) passes through the fixing block (22), and an elastic rope (210) is fixedly connected between the extrusion rod (29) and the screw (28).
6. The tooling for processing brackets according to claim 5, characterized in that: The clamping assembly (3) includes an L-shaped mounting rod (31) fixedly connected to one side of the vertical plate (4). The upper end of the L-shaped mounting rod (31) is slidably inserted with a slide rod (34), and the upper end of the L-shaped mounting rod (31) is threadedly inserted with a screw rod (33). The lower end of the screw rod (33) is rotatably connected with a pressure plate (32).
7. A tooling for processing brackets according to claim 6, characterized in that: The slide bar (34) and pressure plate (32) are fixed, and the upper end of the screw (33) is fixedly connected to a turntable (35).
8. The tooling for processing brackets according to claim 7, characterized in that: The lower end of the pressure plate (32) is fixedly connected to a pressure pad, which is a rubber pad.