Door plate assembling and welding production line

Abstract

The utility model discloses a door plate assembling and welding production line, which belongs to the technical field of door plate assembling and welding equipment and comprises a first lifter, a second lifter is arranged on one side of the first lifter, and a first conveyor is fixedly connected between the first lifter and the second lifter. A first conveyor is fixedly connected between the first elevator and the second elevator, a second conveyor is fixedly connected between the first elevator and the second elevator, conveying plates are slidably mounted at the top ends of the first conveyor and the second conveyor, an assembling mechanism is arranged outside the first conveyor, and a welding mechanism is arranged outside the first conveyor; and a scanning mechanism is arranged in the assembling mechanism. Through the arrangement of the assembling mechanism and the scanning mechanism, each tire film has a specific two-dimensional code, the scanning gun automatically recognizes the two-dimensional code, according to a production order, the operation process of a corresponding product is displayed on the display, the code is scanned again for mistake proofing after a worker completes assembling, and the tracing mistake proofing function is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to door panel assembly welding equipment technical field especially relates to a door panel assembly welding production line. BACKGROUND

[0002] The door panel flexible assembly welding production line is an automatic production system integrating door panel assembly and welding process, and aims to realize efficient and high-precision assembly and welding of door panels, improve production efficiency, reduce cost, and ensure the stability of product quality. In the production of automobile door panels or security doors, this production line can quickly and accurately complete the skeleton assembly, outer layer material pasting and welding of door panels, so that the products meet strict quality standards.

[0003] The existing door panel flexible assembly welding production line is used for producing specific door panels. When producing door panels of various models and specifications, the mold, clamp and equipment parameters need to be replaced and adjusted, so that the production line needs to stop production and cannot perform efficient continuous production process, thereby reducing the production efficiency of the door panel flexible assembly welding production line.

[0004] Therefore, it is urgent to provide a door panel assembly welding production line to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model solves the technical problem of overcoming the above-mentioned prior art defects and provides a door panel assembly welding production line.

[0006] To solve the above technical problems, one technical scheme of the utility model is to provide a door panel assembly welding production line, which comprises a first elevator, a second elevator is arranged on one side of the first elevator, a first conveyor is fixedly connected between the first elevator and the second elevator, a second conveyor is fixedly connected between the first elevator and the second elevator, a conveying plate is slidably installed at the top of the first conveyor and the second conveyor, an assembly mechanism is arranged outside the first conveyor, a welding mechanism is arranged outside the first conveyor, and a scanning mechanism is arranged inside the assembly mechanism.

[0007] Through the above technical scheme, the first elevator and the second elevator cooperate with the first conveyor and the second conveyor to circulate the conveying plate, thereby realizing mixed-line production conveying.

[0008] The utility model is further provided as follows: the assembly mechanism comprises an assembly station frame fixed to the outside of the first conveyor, an LED lamp is fixedly installed on the inner top wall of the assembly station frame, and an electric fan is fixedly installed on the inner top wall of the assembly station frame.

[0009] Through the technical scheme, the workers assemble the door plate through the assembly station frame, the LED lamp provides illumination for the workers, and the electric fan cools the workers, thereby improving the comfort of the working environment.

[0010] The utility model further sets up: the inner chamber rear side wall fixed mounting of assembly station frame has display, the inner chamber rear side wall fixed mounting of assembly station frame has guide book look board, the inner chamber one side of assembly station frame is provided with industrial power socket.

[0011] Through the technical scheme, the display shows the operation process of the current corresponding product, and the guide book look board has example content of the flexible assembly of the door plate, so that the workers can operate conveniently by using the above-mentioned improvement and optimization measures.

[0012] The utility model further sets up: the welding mechanism includes the welding station cover fixed in the first conveyer outside, the front of welding station cover rotatory mounting has switch door.

[0013] Through the technical scheme, the welding station cover prevents welding fume from drifting everywhere, and the switch door facilitates the maintenance and repair of the inside of the welding station cover.

[0014] The utility model further sets up: the welding station cover's inner chamber both sides all fixed mounting have the welding head library, the inner bottom wall fixed mounting of welding station cover has scanning welding robot.

[0015] Through the technical scheme, the scanning welding robot scans the door plate membrane, automatically adjusts the welding parameters according to the actual model and specification of the membrane, and calls the corresponding welding program to automatically weld.

[0016] The utility model further sets up: the scanning mechanism includes the industrial computer fixed in the inner bottom wall of assembly station frame, and the material box is fixedly installed between the assembly station frames.

[0017] Through the technical scheme, the industrial computer provides information processing for the scanning mechanism, and the material box has different types of screws inside.

[0018] The utility model further sets up: one side of the material box is fixedly installed with a scanning gun, and one side of the material box is fixedly installed with a screw gun.

[0019] Through the technical scheme, the scanning gun identifies the two-dimensional code of the membrane, transmits information to the industrial computer for processing, and the screw gun installs the screw of the membrane.

[0020] The utility model has the advantages of the following:

[0021] 1.The utility model discloses a mounting mechanism and scanning mechanism are equipped with, and every set of tire membrane has specific two-dimensional code, and scanning gun automatic identification two-dimensional code shows the operation process of corresponding product on the display according to production order, and the mistake proof function of tracing is realized to the worker who completes the assembly and scans again.

[0022] 2.The utility model discloses a lift, conveyor and welding mechanism are equipped with, and first lift and second lift cooperate first conveyor and second conveyor and circulate to the circulation of conveying plate, and through first lift and second lift can realize mixed line production conveying, and scanning welding robot can automatically identify the two-dimensional code of tire membrane, and according to the actual model and specification of tire membrane, automatically adjusts welding parameter, and calls corresponding welding procedure and carries out automatic welding. DRAWINGS

[0023] Figure 1 It is the three-dimensional structure diagram of the utility model;

[0024] Figure 2 It is the lift and conveyor structure diagram of the utility model;

[0025] Figure 3 It is the mounting mechanism and scanning mechanism structure diagram of the utility model;

[0026] Figure 4 It is the welding mechanism structure diagram of the utility model.

[0027] In the drawing: 1, first lift;2, second lift;3, first conveyor;4, second conveyor;5, conveying plate;6, mounting mechanism;601, mounting station frame;602, LED lamp;603, electric fan;604, display;605, instruction book look board;606, industrial power socket;7, welding mechanism;701, welding station cover;702, switch door;703, welding head library;704, scanning welding robot;8, scanning mechanism;801, industrial computer;802, material box;803, scanning gun;804, screw gun. DETAILED DESCRIPTION

[0028] The preferred embodiments of the utility model are described in detail below in combination with the drawings, so that the advantages and characteristics of the utility model can be more easily understood by the person skilled in the art, and the protection scope of the utility model is more clearly and explicitly defined.

[0029] Please refer to Figures 1-4The utility model provides a door panel assembly welding production line, including first elevator 1, one side of first elevator 1 is provided with second elevator 2, first elevator 1 and second elevator 2 are fixedly connected with first conveyor 3 between, first elevator 1 and second elevator 2 are fixedly connected with second conveyor 4 between, the top of first conveyor 3 and second conveyor 4 all is slidably installed with conveying plate 5, and first elevator 1 and second elevator 2 cooperate first conveyor 3 and second conveyor 4 to carry out circulation with conveying plate 5, and then realize mixed line production conveying, can carry out production to the door panel of multiple models and specifications simultaneously.

[0030] As Figure 1 And Figure 3 The utility model discloses a door panel assembly welding production line, including first elevator 1, one side of first elevator 1 is provided with second elevator 2, first elevator 1 and second elevator 2 are fixedly connected with first conveyor 3 between, first elevator 1 and second elevator 2 are fixedly connected with second conveyor 4 between, the top of first conveyor 3 and second conveyor 4 all is slidably installed with conveying plate 5, and first elevator 1 and second elevator 2 cooperate first conveyor 3 and second conveyor 4 to carry out circulation with conveying plate 5, and then realize mixed line production conveying, can carry out production to the door panel of multiple models and specifications simultaneously.

[0031] As Figure 3 The utility model discloses a door panel assembly welding production line, including first elevator 1, one side of first elevator 1 is provided with second elevator 2, first elevator 1 and second elevator 2 are fixedly connected with first conveyor 3 between, first elevator 1 and second elevator 2 are fixedly connected with second conveyor 4 between, the top of first conveyor 3 and second conveyor 4 all is slidably installed with conveying plate 5, and first elevator 1 and second elevator 2 cooperate first conveyor 3 and second conveyor 4 to carry out circulation with conveying plate 5, and then realize mixed line production conveying, can carry out production to the door panel of multiple models and specifications simultaneously.

[0032] As Figure 4As shown, the first conveyor 3 is externally provided with a welding mechanism 7, the welding mechanism 7 comprises a welding station cover 701 fixed to the outside of the first conveyor 3, the front surface of the welding station cover 701 is rotatably installed with a switch door 702, both sides of the inner cavity of the welding station cover 701 are fixedly installed with a welding head library 703, the inner bottom wall of the welding station cover 701 is fixedly installed with a scanning welding robot 704, the welding station cover 701 prevents welding fume from drifting around, the switch door 702 facilitates the maintenance and repair of the inside of the welding station cover 701, the scanning welding robot 704 scans the door plate membrane, automatically adjusts the welding parameters according to the actual model and specification of the membrane, and calls the corresponding welding program for automatic welding.

[0033] The first elevator 1 and the second elevator 2 cooperate with the first conveyor 3 and the second conveyor 4 to circulate the conveying plate 5, so that mixed-line production conveying is realized, a plurality of models and specifications of door plates can be simultaneously produced, workers assemble the door plates through the assembly station frame 601, the LED lamp 602 provides illumination for the workers, the electric fan 603 cools the workers, the comfort degree of the working environment is improved, the display 604 displays the operation process of the current corresponding product, the example content of the flexible assembly of the door plate is displayed on the instruction book board 605, the workers can operate by using the above-mentioned improvement and optimization measures, the industrial computer 801 provides information processing for the scanning mechanism 8, the material box 802 has different models of screws inside, the workers identify the two-dimensional code of the membrane through the scanning gun 803, transmit the information to the industrial computer 801 for processing, the workers install the screws of the membrane through the screw gun 804, the welding station cover 701 prevents welding fume from drifting around, the switch door 702 facilitates the maintenance and repair of the inside of the welding station cover 701, the scanning welding robot 704 scans the door plate membrane, automatically adjusts the welding parameters according to the actual model and specification of the membrane, and calls the corresponding welding program for automatic welding.

[0034] The above-mentioned is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion using the utility model specification and drawing contents, or direct or indirect application in other related technical fields, are all included in the patent protection range of the utility model.

Claims

1. A door panel assembly and welding production line, comprising a first elevator (1), characterized in that: A second elevator (2) is provided on one side of the first elevator (1). A first conveyor (3) is fixedly connected between the first elevator (1) and the second elevator (2). A second conveyor (4) is fixedly connected between the first elevator (1) and the second elevator (2). A conveyor plate (5) is slidably installed on the top of both the first conveyor (3) and the second conveyor (4). An assembly mechanism (6) is provided on the outside of the first conveyor (3). A welding mechanism (7) is provided on the outside of the first conveyor (3). A scanning mechanism (8) is provided inside the assembly mechanism (6).

2. The door panel assembly and welding production line according to claim 1, characterized in that: The assembly mechanism (6) includes an assembly station frame (601) fixed to the outside of the first conveyor (3). An LED light (602) is fixedly installed on the inner top wall of the assembly station frame (601), and an electric fan (603) is fixedly installed on the inner top wall of the assembly station frame (601).

3. The door panel assembly and welding production line according to claim 2, characterized in that: A display (604) is fixedly installed on the rear wall of the inner cavity of the assembly station rack (601), an instruction manual board (605) is fixedly installed on the rear wall of the inner cavity of the assembly station rack (601), and an industrial power socket (606) is provided on one side of the inner cavity of the assembly station rack (601).

4. The door panel assembly and welding production line according to claim 1, characterized in that: The welding mechanism (7) includes a welding station cover (701) fixed to the outside of the first conveyor (3), and a switch door (702) is rotatably installed on the front of the welding station cover (701).

5. A door panel assembly and welding production line according to claim 4, characterized in that: Welding head magazines (703) are fixedly installed on both sides of the inner cavity of the welding station cover (701), and a scanning welding robot (704) is fixedly installed on the inner bottom wall of the welding station cover (701).

6. A door panel assembly and welding production line according to claim 2, characterized in that: The scanning mechanism (8) includes an industrial control computer (801) fixed to the bottom wall of the assembly station frame (601), and material boxes (802) are fixedly installed between the assembly station frames (601).

7. A door panel assembly and welding production line according to claim 6, characterized in that: A scanner (803) is fixedly installed on one side of the material box (802), and a screwdriver (804) is fixedly installed on one side of the material box (802).

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