Die structure capable of automatically absorbing waste and free of waste cleaning

By designing an automatic waste suction and cleaning-free waste material mold structure, and utilizing closed-area blades and arc-shaped guide surfaces to achieve automatic waste material discharge, the problem of low cleaning efficiency and poor safety of existing die-cutting adhesive waste suction structures is solved, thereby improving production efficiency and safety.

CN224027815UActive Publication Date: 2026-03-24SUZHOU ANJIE TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing die-cut adhesive backing waste suction structures are inefficient and pose safety hazards when cleaning waste materials, especially large waste materials, which can easily lead to production stoppages and operational dangers.

Method used

Design an automatic waste suction and cleaning-free waste material mold structure, which adopts a bottom-etched waste suction knife, a die support plate and a waste suction tank carrier. By setting a closed-area blade, a guide through hole and an arc-shaped guide surface, the waste material is automatically discharged under vacuum suction, avoiding manual cleaning.

Benefits of technology

It improves the convenience and efficiency of production, ensures the safety of production personnel, reduces downtime, and enhances the safety of die-cutting production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic waste-absorbing and waste-cleaning-free die structure, which enables waste to flow out of a surface area of a die through a side channel after being absorbed, improves the production convenience and production efficiency, and simultaneously ensures the safety of production personnel. The device comprises a bottom etching waste suction cutter, the two sides, corresponding to the width direction of materials, of the bottom etching waste suction cutter are provided with downwards-protruding closed area cutting edges corresponding to punching positions, and the center of each closed area cutting edge is of a cavity structure; a guide through hole is formed in the position, corresponding to the closed surface region cutting edge, of the cutting die supporting plate; a waste suction groove is formed in the position, corresponding to each group of guide through holes, of the waste suction groove carrier, and each waste suction groove comprises a bottom feeding hole, an inner side curved surface guide surface, a bottom surface and two side surfaces; the bottom etching waste suction cutter is fixedly connected with the cutter die supporting plate, the upper portion of the cutter die supporting plate is fixedly connected with the waste suction groove carrier, the closed face domain blade cavity structure is communicated with the guide through hole, and the guide through hole is communicated with the bottom feeding hole.
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Description

Technical Field

[0001] This utility model relates to the technical field of waste edge winding, specifically to an automatic waste suction and cleaning-free waste material mold structure. Background Technology

[0002] Existing die-cut adhesive backing waste absorption structures are generally integrated into waste absorption etching molds or engraving etching molds, which are blade plates + aluminum plates or blade plates + steel plates (see...). Figure 1 It is composed of components, with a horizontally penetrating waste suction groove made at the location of the waste suction hole in the steel or aluminum plate, such as... Figure 2 As shown, the waste is cleaned periodically by hand or by air according to the size of the waste and the number of times the die is punched. If the cleaning is not timely, there is even a risk of die breakage. Especially when the waste is large, it not only seriously affects the production efficiency, but also poses a certain danger if the manual cleaning of waste is not handled properly. Therefore, the existing structure is difficult to meet the needs of the rapidly developing die-cutting industry, and a more efficient, convenient and safer mold structure is needed. Utility Model Content

[0003] To address the aforementioned issues, this utility model provides an automatic waste suction and cleaning-free waste material mold structure, which allows waste material to be suctioned and then flow out of the mold surface through a side channel, improving production convenience and efficiency while ensuring the safety of production personnel.

[0004] An automatic waste suction and cleaning-free waste material mold structure, characterized in that it comprises:

[0005] The bottom etching waste suction knife has convex closed-area blades on both sides corresponding to the punching position in the width direction of the material, and the center of the closed-area blades is a cavity structure.

[0006] The die-cutting support plate has guide through holes corresponding to the position of the cutting edge in the closed surface region;

[0007] And a waste suction tank carrier, which is provided with a waste suction tank corresponding to the position of each group of guide through holes. The waste suction tank includes a bottom inlet hole, an inner curved guide surface, a bottom surface, and two side surfaces. The inner curved guide surface is arranged in an outward arc from bottom to top. The outer end of the waste suction tank is connected to the outside atmosphere. The bottom of the inner curved guide surface is connected to the inner end of the bottom surface. The upper part of the bottom inlet hole corresponds to the lower part of the inner curved guide surface.

[0008] The bottom etching waste suction blade is fixed to the die support plate, the upper part of the die support plate is fixed to the waste suction groove carrier, the closed surface area blade cavity structure is connected to the guide through hole, and the guide through hole is connected to the bottom feed hole.

[0009] Its further features are:

[0010] The surface area of ​​the bottom feed hole covers the bottom surface of the corresponding waste suction tank, and the waste enters the waste suction tank after passing through the guide through hole;

[0011] The guide through holes are aligned and arranged directly above the cavity structure of the closed surface area blade, ensuring that the cut waste material can reliably and smoothly enter the waste suction tank under the external adsorption of the waste suction tank.

[0012] The inner curved guide surface is an arc-shaped guide surface, which makes the processing convenient and reliable;

[0013] The inner curved guide surface is coated with Teflon, so that after the waste is stacked, it will eventually fall automatically through the outer end of the waste suction trough along the inner curved guide surface.

[0014] The die-cutting support plate is made of steel, which ensures reliable support for the entire structure.

[0015] The waste suction tank carrier is made of aluminum or aluminum alloy, which makes the structure relatively lightweight but easy to process;

[0016] The bottom etching waste-absorbing knife has several sets of downwardly convex closed-area blades arranged at intervals on both sides of its width direction, which is suitable for products where the waste is located on both sides of the width direction.

[0017] Preferably, the closed-area blade is an annular blade, and the guide through hole is a micro-flare hole with an upward flare of the corresponding diameter, to ensure that waste is reliably adsorbed and discharged.

[0018] By adopting this structure and adding a die support plate, the weight of the waste suction tank carrier will increase relatively due to the placement of the waste suction tank on the corresponding side of the width. Therefore, by setting the die support plate, the stability and reliability of the entire structure can be ensured. Waste material enters the corresponding waste suction tank under vacuum adsorption through the cavity structure of the closed surface blade and the guide through hole. The waste material is automatically discharged along the inner curved guide surface of the waste suction tank by automatically adjusting its direction, avoiding frequent shutdowns for waste cleaning. This greatly improves the convenience and efficiency of production and the safety of production personnel. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0020] Figure 2 This is a three-dimensional exploded structural diagram of the present invention;

[0021] The names corresponding to the serial numbers are as follows:

[0022] Bottom etching waste suction knife 10, cavity structure 11, die support plate 20, guide through hole 21, waste suction groove carrier 30, waste suction groove 40, inner curved guide surface 41, side surface 42. Detailed Implementation

[0023] An automatic waste suction and cleaning-free waste material mold structure, see Figure 1 and Figure 2 It includes a bottom etching waste suction knife 10, a die support plate 20, and a waste suction tank carrier 30;

[0024] The bottom etching waste suction knife 10 has a downwardly convex closed surface blade corresponding to the punching position on both sides of the material width direction. The center of the closed surface blade is a cavity structure 11.

[0025] The die-cutting support plate 20 is provided with a guide through hole 21 corresponding to the position of the cutting edge of the closed surface region;

[0026] Waste suction tank carrier 30 is provided with waste suction tank 40 corresponding to the position of each group of guide through holes 21. Waste suction tank 40 includes bottom inlet hole, inner curved guide surface 41, bottom surface, and two side surfaces 42. The inner curved guide surface 41 is arranged in an outward arc from bottom to top. The outer end of waste suction tank 40 is connected to the outside atmosphere. The bottom of the inner curved guide surface 41 is connected to the inner end of the bottom surface. The upper part of the bottom inlet hole corresponds to the lower part of the inner curved guide surface 41.

[0027] The bottom etching waste suction knife 10 is fixed to the die support plate 20, and the upper part of the die support plate 20 is fixed to the waste suction groove carrier 30. The cavity structure 11 of the closed surface area blade is connected to the guide through hole 21, and the guide through hole 21 is connected to the bottom feed hole.

[0028] In a specific embodiment, the surface area of ​​the bottom feed hole covers the bottom surface of the corresponding waste suction tank 40, and the waste enters the waste suction tank 40 after passing through the guide through hole 21.

[0029] The guide through hole 21 is aligned and arranged directly above the cavity structure 11 of the closed surface area blade, ensuring that the cut waste material is reliably and smoothly admitted into the waste suction tank 40 under the external adsorption effect.

[0030] In a preferred embodiment, the inner curved guide surface 41 is an arc-shaped guide surface, which makes the processing convenient and reliable;

[0031] The inner curved guide surface 41 is coated with Teflon, so that after the waste is stacked, it will eventually fall automatically through the outer end of the waste suction groove 40 along the inner curved guide surface.

[0032] The die-cutting support plate 20 is made of steel, which ensures reliable support for the entire structure;

[0033] The waste suction tank carrier 30 is made of aluminum or aluminum alloy, which makes the structure relatively lightweight but easy to process.

[0034] In practice, three sets of downward-convex closed-area blades are arranged at equal intervals on both sides of the width direction of the bottom etched waste suction blade 10, which is suitable for products where the waste is located on both sides of the width direction; the closed-area blades are annular blades, and the guide through hole 21 is a micro-flare hole with a corresponding diameter that expands from bottom to top to ensure that the waste is reliably adsorbed and discharged.

[0035] Its working principle is as follows: The entire structure is equipped with a die-cutting support plate. Since the waste suction tank is set on the side corresponding to the width, instead of a straight groove that runs horizontally through, the weight of the waste suction tank carrier will increase relatively. Therefore, by setting the die-cutting support plate, the stability and reliability of the entire structure can be ensured. The waste material enters the corresponding waste suction tank under vacuum adsorption state along the cavity structure of the closed surface blade and the guide through hole. The waste material is adsorbed onto the inner curved guide surface, and its direction is automatically adjusted by the inner curved guide surface of the waste suction tank. The suction mechanism is set at the outer end of the suction tank, and the waste material will be automatically discharged along the inner curved guide surface. This avoids the waste cleaning action of frequent machine shutdowns, which can greatly improve the convenience of production, production efficiency and the safety of production personnel.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A self-suctioning, non-clean-up waste mold structure, characterized by, It comprises: a bottom etching waste suction knife, which is provided with a lower convex closed surface area blade corresponding to the punching position on both sides of the width direction of the material, the center of the closed surface area blade being a hollow structure; a knife mold support plate, which is provided with a guide through hole corresponding to the position of the closed surface area blade; and a waste suction groove carrier, which is provided with a waste suction groove corresponding to the position of each group of guide through holes, the waste suction groove comprising a bottom inlet hole, an inner curved guide surface, a bottom surface, and two side surfaces, the inner curved guide surface being arranged in an outward arc line from bottom to top, the outer end of the waste suction groove being communicated with the external atmosphere, the bottom of the inner curved guide surface being connected to the inner end position of the bottom surface, and the upper part of the bottom inlet hole corresponding to the position below the inner curved guide surface; the bottom etching waste suction knife is fixed to the knife mold support plate, the upper part of the knife mold support plate is fixed to the waste suction groove carrier, the closed surface area blade hollow structure is communicated with the guide through hole, and the guide through hole is communicated with the bottom inlet hole.

2. The automatic waste suction and cleaning-free waste mold structure according to claim 1, wherein: The surface area of the bottom inlet hole covers the bottom surface of the corresponding waste suction groove, and the waste material enters the waste suction groove through the guide through hole.

3. The automatic waste suction and cleaning-free waste mold structure according to claim 2, wherein: The guide through hole is arranged in a position directly above the hollow structure of the closed surface area blade in a coincident manner.

4. The automatic waste suction and cleaning-free waste mold structure according to claim 1, wherein: The inner curved guide surface is an arc-shaped guide surface.

5. The automatic waste suction non-stick waste mold structure according to claim 1, wherein: The surface of the inner curved guide surface is provided with a Teflon coating.

6. The automatic waste suction non-stick waste mold structure according to claim 1, wherein: The material of the knife mold support plate is steel.

7. The automatic waste suction non-stick waste mold structure according to claim 1, wherein: The waste suction groove carrier is made of aluminum or aluminum alloy.

8. The automatic waste suction non-stick waste mold structure of claim 1, wherein: The bottom etching waste suction knife is provided with a plurality of groups of lower convex closed surface area blades arranged in a spaced manner on both sides of the width direction, which is suitable for products with waste materials on both sides of the width direction.

9. The automatic waste suction non-stick waste mold structure according to claim 8, wherein: The closed surface area blade is a ring-shaped blade, and the guide through hole is a self-expanding micro-horn hole with a corresponding diameter.